Page 2 - Attention: Danger of injury by injection!; Airless units develop extremely high spraying pressures.; PE; Uncontrolled Copy
2 ProSpray 3.25 GB Warning! Never put your fingers, hands or any other parts of the body into the spray jet! Never point the spray gun at yourself, other persons or animals. Never use the spray gun without safety guard. Do not treat a spraying injury as a harmless cut. In case of injury to the skin ...
Page 3 - Contents; Spare parts list for fluid section
ProSpray 3.25 3 GB Contents Contents Page 1. Safety regulations for Airless spraying ....................... 4 1.1 Earthing instructions......................................................... 5 2. General view of application........................................... 6 2.1 Application................
Page 4 - Safety Regulations; Safety regulations for Airless
4 ProSpray 3.25 GB Safety Regulations 1. Safety regulations for Airless spraying This manual contains information that must be read and understood before using the equipment. When you come to an area that has one of the following symbols, pay particular attention and make certain to heed the safegua...
Page 5 - Earthing Instructions; Work or repairs at the electrical equipment:; is assumed for incorrect installation.
ProSpray 3.25 5 GB Safety regulations General view of application HAZARD: EXPLOSION HAZARD DuE TO INCOMPATIBLE MATERIALSWill cause severe injury or property damage. PREVENTION: • Do not use materials containing bleach or chlorine. • Do not use halogenated hydrocarbon solvents such as methylene chlor...
Page 6 - General view of application; Application; Processible coating materials; Description of unit; Airless process; Materials
6 ProSpray 3.25 GB General view of application Description of unit 2. General view of application 2.1 Application 2.2 Coating materials Processible coating materials i Pay attention to the Airless quality of the coating materials to be processed. Dilutable lacquers and paints or those containing sol...
Page 7 - Legend for explanatory diagram ProSpray 3.25; Lever position horizontal – SPRAY (; Explanatory diagram ProSpray 3.25
ProSpray 3.25 7 GB Description of unit 15 14 13 12 11 16 7 1 3 4 17 6 5 9 10 34 2 8 3.3 Legend for explanatory diagram ProSpray 3.25 1 Spray gun 2 High-pressure hose 3 Return hose 4 Suction hose 5 Frame 6 Drip cup 7 Power cord 8 Relief valve Lever position vertical – PRIME ( k circulation) Lever pos...
Page 8 - Technical data; Acceptance capacity:; Transportation; Starting operation; Tighten the union nuts at the high-pressure hoses firmly; for every eight hours of usage to lubricate the fluid section.
8 ProSpray 3.25 GB Description of unit Starting operation 3.5 Technical data Voltage: 220~240 Volt AC, 50/60 Hz Max. current consumption: 6.0 A @ 230VAC Power cord: 3 x 1.5 mm 2 – 6 m Acceptance capacity: 1100 Watt Max. operating pressure: 221 bar (22.1 MPa) Volume flow at 12 MPa (120 bar) with wate...
Page 9 - Control Panel Indicators; Pressure Indicator; Connection to the mains network
ProSpray 3.25 9 GB Starting operation 4 4.2 Control Panel Indicators The following is a description of the control panel indicators. PressureIndicator Service Indicator Pressure Indicator The pressure indicator shows the current operating pressure of the sprayer. It has three different indications: ...
Page 10 - Display; Function Keys; Several menu screens are available for the user to customize; Main Screen
10 ProSpray 3.25 GB Starting operation 4.5 Cleaning preserving agent when starting-up of operation initially 1. Depending on the model, swivel or immerse the suction tube (Fig. 7, Item 1) or the suction hose and return hose (2) into a container with a suitable cleaning agent. 2. Turn the pressure co...
Page 11 - setting a security code for the first time, the
ProSpray 3.25 11 GB Starting operation Volume Pumped Screen VOLUME PUMPED SELECT-4 MENU-1 The Volume Pumped screen shows the total number of gallons or liters sprayed by the sprayer. GALLONS X MENU-1 LITRES X MENU-1 LITRES-2 GALLONS-2 To select the Volume Pumped screen, press the #4 key. job Volume ...
Page 12 - Spraying technique; surface. Keep your arm moving at a constant speed and keep; Handling the high-pressure hose
12 ProSpray 3.25 GB Spraying technique Handling the high-pressure hose 5. Spraying technique Injection hazard. Do not spray without the tip guard in place. NEVER trigger the gun unless the tip is completely turned to either the spray or the unclog position. ALWAyS engage the gun trigger lock before ...
Page 13 - Cleaning unit from outside; First of all pull out mains plug from socket.; Suction filter; A clean suction filter always guarantees; Cleaning the high-pressure filter; unplug the power plug from the outlet.
ProSpray 3.25 13 GB Cleaning the unit (shutting down) 8. Cleaning the unit (shutting down) A clean state is the best method of ensuring operation without problems. After you have finished spraying, clean the unit. Under no circumstances may any remaining coating material dry and harden in the unit.T...
Page 14 - Type of malfunction; Possible cause; Measures for eliminating the malfunction; Remedy in case of faults; Cleaning Airless spray gun; Rinse Airless spray gun with an appropriate cleaning; Intake filter in Airless spray gun; Intake filter congested or defective – replace.; Assembly; Place intake filter (3) with the long cone into the gun
14 ProSpray 3.25 GB Cleaning the unit (shutting down) Remedy in case of faults Type of malfunction A. Unit does not start B. Unit does not draw in material C. Unit draws in material, but the pressure does not build up Possible cause 1. No voltage applied. 2. Pressure setting too low. 3. ON/OFF switc...
Page 16 - Servicing; General servicing; Repairs at the unit; Relief valve; Danger of crushing - do not reach with the
16 ProSpray 3.25 GB Servicing Repairs at the unit 10. Servicing 10.1 General servicing Servicing of the unit should be carried out once annually by the WAGNER service. 1. Check high-pressure hoses, device connecting line and plug for damage. 2. Check the inlet valve, outlet valve and filter for wear...
Page 18 - ProSpray 3.25 connection diagram
18 ProSpray 3.25 GB Repairs at the unit 17. Carefully tighten retainer nut (5) with adjusting wrench 18. Slide the top of the piston (3) into the T-slot (9) on theslider assembly (4). 19. Position the pump manifold (2) underneath the gear unithousing and push up until it rests against the gear unith...
Page 19 - Appendix; Selection of tip; Remedy; The following principle is valid:; Servicing and cleaning of Airless hard-metal tips; Standard tips; Spray gun accessories; Contact protection; for the flat jet adjustment tip; Tip extension
ProSpray 3.25 19 GB Appendix 12. Appendix 12.1 Selection of tip To achieve faultless and rational working, the selection of the tip is of the greatest importance. In many cases the correct tip can only be determined by means of a spraying test. Some rules for this:The spray jet must be even.If strea...
Page 20 - Airless tip table; Spray gun filter “RED”
20 ProSpray 3.25 GB Appendix Application Tip Spray Bore Spraying marking angle inch / mm width mm 1) Order no. Natural paints 407 40° 0.007 / 0.18 160 0552 407 Clear paints 507 50° 0.007 / 0.18 190 ––––––– Oils 209 20° 0.009 / 0.23 145 0552 209 309 30° 0.009 / 0.23 160 0552 309 409 40° 0.009 / 0.23 ...
Page 21 - TempSpray; • Constant paint temperature even at low outside temperatures; Description
ProSpray 3.25 21 GB Appendix 12.5 TempSpray The paint material is heated to the required temperature uniformly by an electric heating element, which is located inside the hose (regulated from 20°C to 60°C). Advantages: • Constant paint temperature even at low outside temperatures • Considerably bett...
Page 22 - Suitable for the following models:; Nespray Deco; Example of use
22 ProSpray 3.25 GB Appendix 12.6 Pump-Runner (Order No. 2306987) Universal accessories for cleaning, clean transportation and preservation of the pump unit. Features: • Simpler cleaning – the cleaning liquid circulates constantly through the pump making thorough cleaning of the interior • No cleani...
Page 24 - Accessories illustration
24 ProSpray 3.25 Accessories illustration ProSpray 3.25 3 1 5 7 2 4 6 8 Uncontrolled Copy
Page 29 - Upper packing
ProSpray 3.25 29 Item Part No. Description 1 0509 594 Retainer 2 0509 584 Piston guide 3 ------- Upper packing 4 0551 756 Transducer assembly 5 0507 517 Pipe plug 6 0290 209 Pump manifold 7 0509 873 Fitting 8 ------- Lower packing 9 0552 489 Bushing 10 0290 277 Piston rod 11 0551 262 Upper cage 12 0...
Page 30 - Item
30 ProSpray 3.25 Spare parts list ProSpray 3.25 9 10 8 11 12 1 2 3 5 6 7 4 13 17 14 15 16 13 Drive Assembly Item Part No. Description 1 0524 637A Housing assembly 2 0509 121 2nd stage gear 3 0558 300A Motor assembly 4 0508 559 Screw (4) 5 0290 226 Baffle assembly 6 0509 218 Screw (2) 7 0558 534 Elec...
Page 32 - Spare parts list; Siphon hose; Suction system for stand and low boy cart
32 ProSpray 3.25 Spare parts list 1 3 2 4 Item Part No. Description 1 0551 706 Siphon hose 2 9850 638 Tie wrap (2) 3 0551 707 Retun tube 4 0279 459 Clip 0551 705 Siphon tube assembly (includes items 1-4) Suction system for stand and low boy cart ProSpray 3.25 Uncontrolled Copy
Page 33 - Cart weldment
ProSpray 3.25 33 Spare parts list ProSpray 3.25 1 34 6 8 9 7 5 2 upright cart assembly Item Part No. Description 1 0290 207 Handle assembly (includes items 6-7) 2 0290 208 Cart weldment 3 0278 373 Wheel (2) 4 0294 534 Spacer (4) 5 9890 104 Axle cap (2) 6 0295 608 Screw (2) 7 0509 386 Washer (6) 8 02...
Page 34 - Handle
34 ProSpray 3.25 Spare parts list ProSpray 3.25 4 1 9 10 1112 13 14 15 23 56 7 8 Low boy cart Item Part No. Description 1 9890 104 Axle cap (2) 2 0294 534 Spacer (4) 3 0270 394 Wheel (2) 4 0295 610 Pin (2) 5 0295 609 Washer (2) 6 0295 607 Sleeve (2) 7 9841 504 Spring button (2) 8 0290 200 Handle 9 0...
Page 36 - Declaration of conformity
36 ProSpray 3.25 Declaration of conformity Herewith we declare that the supplied version of WAGNER ProSpray 3.25 Complies with the following provisons applying to it: 2004/108, 92/31 EWG, 93/68 EWG, 2006/42. Applied harmonized standards, in particular: EN 292-1/-2, EN 1953, EN 55014, EN 60335-1, EN ...