Page 2 - To obtain spare parts, you must indicate:; We refuse all liability for any errors and omissions.; FOREWORD
INSTALLATION DIRECTIVE MAY 2006 2 V08 EnT M75 - M11 - M12 We strongly recommend that you carefully read the indica- tions contained in this document: compliance with them protects the engine against irregular operation and assures its reliability, safeguarding sea-going and maintenance person- nel a...
Page 3 - CONTENTS; Indications for consultation
INSTALLATION DIRECTIVE V08 EnT M75 - M11 - M12 MAY 2006 Page CONTENTS Indications for consultation The different versions of the motors are generally shown using the same pictures and descriptions, however impor tant differences are shown separately. 1. WARnInGS AnD C AUTIOnS 4 2. EnGInE PARTS AnD C...
Page 4 - Failure to comply with the instructions that follow shall; For personnel safety
INSTALLATION DIRECTIVE MAY 2006 V08 EnT M75 - M11 - M12 To obtain the best engine performance, it is essential not to deviate from the mission profile for which it was produced and set up. The engine must not be used for purposes other than those stated by the manufacturer. IVECO MOTORS is willing t...
Page 5 - Long engine inactivity periods
INSTALLATION DIRECTIVE MAY 2006 V08 EnT M75 - M11 - M12 o Do not connect or disconnect electrical connections when electrical power supply is on. o Do not cause sparks in the attempt to verify the presen- ce of electrical voltage. o Do not draw fuel through unfiltered lines. o Do not clean the engin...
Page 6 - ENGINE PARTS AND COMPONENTS; Figure 1A
INSTALLATION DIRECTIVE 6 V08 EnT M75 - M11 - M12 MAY 2006 2. ENGINE PARTS AND COMPONENTS Figure 1A 05_001_V 9 4 12 10 3 1 1 2 11 8 14 15 13 5 6 7 18 16 17 1. Intake air filter - 2. EDC Electronic Central Unit - 3. Common rail high pressure injection pump - 4. Cooled turbo-charger - 5. Exhaust gas ou...
Page 7 - Figure 1B
INSTALLATION DIRECTIVE V08 EnT M75 - M11 - M12 MAY 2006 Figure 1B 05_008_V 9 15 13 10 11 16 20 7 1 2 7 3 6 12 8 14 5 4 17 19 23 22 21 24 18 1. Engine coolant tank - 2. Pressurization cap for coolant tank - 3. Exhaust gas outlet - 4. Cooled turbo-charger - 5. Common rail high pressure injection pump ...
Page 8 - Figure 2A
INSTALLATION DIRECTIVE 8 V08 EnT M75 - M11 - M12 MAY 2006 05_002_V 3 6 14 9 15 11 13 1 2 7 5 4 12 8 16 10 Figure 2A 1. Lubricating oil filters - 2. Location of thermostatic valves - 3. Air-sea water heat exchanger - 4. EDC Electronic Central Unit - 5. Exhaust gas outlet - 6. Fuel inlet and outlet fi...
Page 9 - Figure 2B
INSTALLATION DIRECTIVE V08 EnT M75 - M11 - M12 MAY 2006 05_009_V 5 1 7 11 10 8 9 6 3 2 4 12 Figure 2B 1. Exhaust gas outlet - 2. EDC Electronic Central Unit - 3. Air-sea water heat exchanger - 4. Location of thermostatic valves - 5. Fuel filters - 6. Lifting padeyes - 7. Cylinder 1 electro-injector ...
Page 10 - INSTALLATION OVERVIEW; Figure
INSTALLATION DIRECTIVE MAY 2006 10 V08 EnT M75 - M11 - M12 3. INSTALLATION OVERVIEW Figure The figure shows the set of components of an installation, including those supplied with the engine equipment, standard or optional, and those supplied or produced by the yard. It provides a comprehensive pict...
Page 12 - TECHNICAL DATA FOR INSTALLATION; Engine intake and ventilation air when underway
INSTALLATION DIRECTIVE 12 V08 EnT M75 - M11 - M12 MAY 2006 5. TECHNICAL DATA FOR INSTALLATION V08 ENT M V08 ENT M11 V08 ENT M12 Engine intake and ventilation air when underway Static vacuum allowed downstream of the air filter kPa mmH 2 O ≤ 3.5 ≤ 350 ≤ 3.5 ≤ 350 ≤ 3.5 ≤ 350 Engine air intake flow ra...
Page 13 - Dimensions; -race front pulley for “V” belts
INSTALLATION DIRECTIVE 1 V08 EnT M75 - M11 - M12 MAY 2006 Figure Dimensions V08 ENT M V08 ENT M11 V08 ENT M12 Gear box oil heat exchanger Thread on the intermediate engine fittings inches UIC - - - Allowed engine inclination angles Maximum longitudinal in continuous operation (static + dynamic) degr...
Page 14 - IDENTIFICATION DATA; Figure 6
INSTALLATION DIRECTIVE 1 V08 EnT M75 - M11 - M12 MAY 2006 6. IDENTIFICATION DATA Figure 6 Figure The engine identification data are stenciled on a tag positioned over the engine coolant tank Viale dell'Industria, 15/17 - 20010 Pregnana Mil.se MI - ITALY ENGINE TYPE ENGINE DWG ENGINE S/N COMMERC. TYP...
Page 15 - Prefilter
INSTALLATION DIRECTIVE 1 V08 EnT M75 - M11 - M12 MAY 2006 7. FUEL LINE Figure For the installation, the following connections are required: - from the tank to the prefilter- from the prefilter to fitting to engine inlet- from engine outlet fitting to the tank recirculation Prefilter The prefilter wi...
Page 16 - Fuel supply system scheme; Figure 8; Hydraulic connections
INSTALLATION DIRECTIVE 16 V08 EnT M75 - M11 - M12 MAY 2006 Fuel supply system scheme Figure 8 Hydraulic connections Figure 1. Vent fitting - 2. Compensation duct between two rails - 3. Common rail - 4. Electro-injector - 5. Low pressure limiter valve - 6. Vent fitting - 7. Twin-cylinder high pressur...
Page 17 - ELECTRICAL EQUIPMENT
INSTALLATION DIRECTIVE 1 V08 EnT M75 - M11 - M12 MAY 2006 8. ELECTRICAL EQUIPMENT Figure 10 The electrical equipment of the engine comprises a series of components provided separately from the engine to enable an easy and diversified installation, according to the Yard’s design choices. The need to ...
Page 18 - Synoptic; GEAR BOX
INSTALLATION DIRECTIVE 18 V08 EnT M75 - M11 - M12 MAY 2006 Synoptic The wire harnesses provided with the engine include the connectors for all optional components which may be ordered and their connections to the JB connector for the indication and control panel. Figure 11 JB JA J1 J2 JG JG1 JF2 JF1...
Page 19 - Wire harness
INSTALLATION DIRECTIVE 1 V08 EnT M75 - M11 - M12 MAY 2006 Wire harness Figure 12 05_005_V 4 6 5 ¬ %$#¬* ¬ %$#¬* 0/0 0/ ¬ " )3 + 8 / -- '' 3 0! *" '. 6) &* *' * * "!44 n"!44 &* *# *' 7) '( 4'# ( 0 0& * - : & 3 6 02 ! # !0 " % % % % % % % % *! + / A . F ue l t em pe...
Page 20 - Power supply line; Figure 1; power supply; CAUTION; If magneto-thermal protecting breakers are installed on
INSTALLATION DIRECTIVE MAY 2006 20 V08 EnT M75 - M11 - M12 Power supply line The power network must be carried out in order to avoid using both the structure of engine and the structure of the hull (if this is metallic). For this purpose the electrical star ter motor and the alternator required for ...
Page 21 - Electrical starting motor; Alternator; IG
INSTALLATION DIRECTIVE 21 V08 EnT M75 - M11 - M12 MAY 2006 Electrical starting motor 1. Excitation coil command (50) - 2. Positive power pole (+B) - 3. negative supply pole (−B). Technical characteristics:- nominal supply voltage 24 V- Absorbed power 8.5 kW- Terminal connection “50” tightening torqu...
Page 22 - Battery recharging
INSTALLATION DIRECTIVE MAY 2006 22 V08 EnT M75 - M11 - M12 Battery recharging This is accomplished through the power supply line of the electric star ter motor and connection to the +B of the alternator. The electronic regulator of the alternator that equips the engine allows an effective control ov...
Page 23 - Supplementary services battery; If one engine is installed; Relay Box
INSTALLATION DIRECTIVE MAY 2006 2 V08 EnT M75 - M11 - M12 Supplementary services battery To assure that the engine can be star ted with a sufficient quantity of energy, it is advisable to provide for the instal- lation of a supplementar y batter y, dedicated to supplying power to the on-board electr...
Page 24 - Modality for inserting and disconnecting ECU; J1. Vessel side wiring connector - J2. Engine component wiring
INSTALLATION DIRECTIVE MAY 2006 2 V08 EnT M75 - M11 - M12 Modality for inserting and disconnecting ECU connectors Both connectors are fastened to the ECU by means of 4 mm socket head screws. For the disconnection: loose the screw until the connector is completely free. For the inser tion: fit the co...
Page 25 - Sensor to detect water in fuel; Throttle lever position sensor
INSTALLATION DIRECTIVE MAY 2006 2 V08 EnT M75 - M11 - M12 Sensor to detect water in fuel 1. Prefilter - 2. Conductor to be connected with the negative batter y terminal - 3. Sensor to detect water in fuel. CAUTION In order to enable the proper working of the sensor to detect water in fuel, the prefi...
Page 26 - MAIN ANALOG INSTRUMENT PANEL; Cap with electrical continuity connection.; Figure 2
INSTALLATION DIRECTIVE 26 V08 EnT M75 - M11 - M12 MAY 2006 9. MAIN ANALOG INSTRUMENT PANEL Installation of the IVECO MOTORS onboard panel with analog indicators entails connecting the panel’s JC connector to the JB connector on engine wire harness, interposing the appropriate extension wire harness ...
Page 27 - Synoptic of the connections of the analog panels; The JC-JB wire harness comprises 47 lines, each connected; JB; EDC
INSTALLATION DIRECTIVE 2 V08 EnT M75 - M11 - M12 MAY 2006 Synoptic of the connections of the analog panels Figure 2 COnnECTORS OF THE EXTEnSIOn WIRE HARnESS JB - JC, SEEn FROM THE COUPLInG SIDE Figure 2 The JC-JB wire harness comprises 47 lines, each connected to the terminal identified on both conn...
Page 29 - Revolution-counter calibration
INSTALLATION DIRECTIVE MAY 2006 2 V08 EnT M75 - M11 - M12 Revolution-counter calibration 1. Adjustment screw - 2. Panel lighting lamp. Verify the indication of the panel revolution counter by comparing it with the one measured with a reference instrument; if it differs, operate the adjustment screw ...
Page 30 - COnnECTORS OF THE JE-JH EXTEnSIOn WIRE; Installation
INSTALLATION DIRECTIVE MAY 2006 0 V08 EnT M75 - M11 - M12 The connection is achieved by removing the cap on the JE connector of the main panel, and connecting the JE connec- tor to the JH connector on the secondar y panel, interposing the extension wire harness, available in 3, 5 and 7 metre-long ve...
Page 31 - DRILLING PLANS FOR ANALOG PANELS; Figure 0; Dimension in millimetres.
INSTALLATION DIRECTIVE 1 V08 EnT M75 - M11 - M12 MAY 2006 11. DRILLING PLANS FOR ANALOG PANELS Figure 0 Figure 1 Dimension in millimetres. = = 225 285 26 4 Ø4 Ø4 Ø4 Ø4 = = 140 200 26 26 4 4 26 4 MAIn PAnEL 04_022_C = = 180 240 28 2 = = 80 140 28 28 28 Ø4 Ø4 Ø4 Ø4 2 2 SECOnDARY PAnEL 04_023_C
Page 32 - CUSTOMIZED INSTRUMENT PANEL; JD Connector for indications and alarms; VIEW FROM THE SIDE InTEGRATED In THE REAR PART
INSTALLATION DIRECTIVE MAY 2006 2 V08 EnT M75 - M11 - M12 12. CUSTOMIZED INSTRUMENT PANEL Using only the components of the panel that are not wired to allow the panel customization, they will have to be wired using the 10 metre long wire harness, set up at one end for coupling to the JB connector an...
Page 33 - Functions of the JD terminals; alternator fault
INSTALLATION DIRECTIVE V08 EnT M75 - M11 - M12 MAY 2006 Functions of the JD terminals PIn Description Electric level OFF Indication On Indication 1 Module power supply Positive (+B) 2 not connected - 3 EDC Fault indication High (+B) Low (ground) 4 not connected - 5 Pre-heating indication High (+B) L...
Page 34 - SENSORS FOR DETECTION AND INSTRUMENT PANEL SIGNALLING
INSTALLATION DIRECTIVE MAY 2006 V08 EnT M75 - M11 - M12 13. SENSORS FOR DETECTION AND INSTRUMENT PANEL SIGNALLING Coolant temperature sensor Resistor with negative temperature coefficient, providing the signal for analog temperature indication. Operating voltage from 6 to 24 V Calibration range from...
Page 35 - Clogged air filter sensor
INSTALLATION DIRECTIVE MAY 2006 V08 EnT M75 - M11 - M12 Clogged air filter sensor Vacuum switch, providing the signal for the clogged air filter alarm indicator. Operating voltage: from 6 to 24 V Condition at ambient pressure normally open Closing vacuum: ≥ -52 mbar Operating temperature: -20 / +80 ...
Page 36 - Neutral gear sensor
INSTALLATION DIRECTIVE MAY 2006 6 V08 EnT M75 - M11 - M12 CAUTION In order to enable the proper working of the sensor to detect water in fuel, the pre-filter support needs to be electrically connected to the negative battery terminal. In the engine models which use par ts with insulated poles it is ...
Page 37 - PREPARING THE ENGINE FOR FIRST
INSTALLATION DIRECTIVE MAY 2006 V08 EnT M75 - M11 - M12 14. PREPARING THE ENGINE FOR FIRST START-UP 15. TESTS BEFORE THE FIRST START-UP 1. Drain the residual 30/M protective oil from the sump.2. Pour into the lubricating loop only lubricating oil of the type and in the quantities set out in the Refi...
Page 38 - FIRST ENGINE START; Vent fitting on the high pressure pump.; Control selector from bridge or engine room -; NOTE; Starting the engine from the bridge; WARNING; Engine shut-off from “bridge”
INSTALLATION DIRECTIVE MAY 2006 8 V08 EnT M75 - M11 - M12 16. FIRST ENGINE START Before star ting the engine, please make sure the sea water gate valve is open, check the levels of the lubricating oil and of the engine coolant, and complete venting the air from the fuel feed loop, acting on the hand...
Page 39 - RPM control; Never operate the “BRIDGE - ENGINE ROOM” switch
INSTALLATION DIRECTIVE MAY 2006 V08 EnT M75 - M11 - M12 RPM control To allow easily to control engine RPM from the “engine room”, a simultaneous acceleration/deceleration function (RPM+/RPM-), active only when the switch (1) is in the “EnGInE ROOM” position, and the switch (2) is in IGnI- TIOn posit...
Page 40 - EDC ECU INDICATION LIGHTS; Reset button of the “maintenance alarm” -
INSTALLATION DIRECTIVE 0 V08 EnT M75 - M11 - M12 MAY 2006 17. EDC ECU INDICATION LIGHTS CHECK Indication light 4. Reset button of the “maintenance alarm” - 7. Blink code emission LED (EDC) - 8. Signalling LED of maintenance inter val expiration - 9. Signalling LED for fault engine operating paramete...
Page 41 - WARNING Indication light; Blinking indication light - warning level:; Signalling maintenance interval expiration
INSTALLATION DIRECTIVE MAY 2006 1 V08 EnT M75 - M11 - M12 WARNING Indication light The ECU carries out a control activity on the operating conditions through the analysis of the detected operating parameters; it evaluates the behaviour of the single signals emitted by the sensors and classifies the ...
Page 42 - Component
INSTALLATION DIRECTIVE 2 V08 EnT M75 - M11 - M12 MAY 2006 Component Anomaly Code Cylinder 1 electro-injector open circuit/shor t circuit 111 Cylinder 2 electro-injector open circuit/shor t circuit 112 Cylinder 3 electro-injector open circuit/shor t circuit 113 Cylinder 4 electro-injector open circui...
Page 44 - PREPARING THE ENGINE FOR LONG IDLE PERIODS; six-month periodicity
INSTALLATION DIRECTIVE MAY 2006 V08 EnT M75 - M11 - M12 19. PREPARING THE ENGINE FOR LONG IDLE PERIODS To prevent oxidation to the internal par ts of the engine and to some components of the injection system, if idle periods exceeding two months are expected, the engine needs to be prepared with six...
Page 46 - Wiring diagram key; Key switch open; ELECTRIC DIAGRAMS
INSTALLATION DIRECTIVE 6 V08 EnT M75 - M11 - M12 MAY 2006 Wiring diagram key General condition for the preparation and interpretation of wiring diagrams o Key switch open o Engine not running o Liquids at efficient levels and pressures Figure 8 20. ELECTRIC DIAGRAMS 30 50 50 70 34 9 50 8 30 31 85150...
Page 47 - Electrical equipment component code
INSTALLATION DIRECTIVE MAY 2006 V08 EnT M75 - M11 - M12 A fuel temperature sensor for EDC AC batter y AP atmospheric pressure sensor AQ engine shut-off push-button on main panel AS engine shut-off push-button on secondar y panel B crankshaft sensor for EDC C camshaft sensor CA key switch CS engine s...
Page 48 - Connectors; Indicator lights
INSTALLATION DIRECTIVE MAY 2006 8 V08 EnT M75 - M11 - M12 Connectors J1 on the relay box panel for external diagnostic tool J1 70-pole EDC - boat components connections J2 70-pole EDC - engine components connections J3 lubrication oil transfer electrical pump J4 pre-lubrication electrical pump JA co...
Page 49 - EDC connector J1
INSTALLATION DIRECTIVE V08 EnT M75 - M11 - M12 MAY 2006 EDC connector J1 30 50 50 70 34 9 50 8 30 31 85150 - + 6 6 2 13 14 7 8 1 50 50 15 30 BRIDGE 2 2 22 7 21 10 7 7 20 8 8 5 8 21 10 12 6 62 6 9 23 24 26 25 3 2 24 36 12 5 68 4 66 65 63 61 46 12 41 59 38 9 14 7 8 12 11 2 3 10 B A 9 1 7 8 12 11 6 2 3...
Page 50 - EDC connector J2
INSTALLATION DIRECTIVE 0 V08 EnT M75 - M11 - M12 MAY 2006 EDC connector J2 70 2 13 14 7 8 1 50 15 30 BRIDGE 2 2 22 7 7 7 20 8 8 5 8 21 ENGINE ROOM 44 5 8 12 6 18 JF2 C A K1 K2 DK1 DK2 SW1 F1 b a JF1 JA JC JB JC JB JA JF1 JF1 JA JB JC SW2 IGNITION JF1 JA JF2 21 E4 2 1 38 46 28 2 1 E5 E6 2 1 39 47 29 ...
Page 51 - Main analog instrument panel
INSTALLATION DIRECTIVE 1 V08 EnT M75 - M11 - M12 MAY 2006 Main analog instrument panel Sk Quadro princ V08pi JA K4 DK4 B ATT A C B ATT F1 JF1 JA JF1 JA T V1 S1 B+ M GG K K1 GG J X Z U M B+ WI JA JB JC JB JC JB JC O O1 VI SI JG1 J4 JB JC AS A Q P1 JE JH SA JH L JE C A CG SIFC JD SIFA SAC SS EDC SBPO ...
Page 52 - Secondary analog instrument panel
INSTALLATION DIRECTIVE 2 V08 EnT M75 - M11 - M12 MAY 2006 Sk Quadro secon V08pi C C 0 0 10 100 50 40 X100 20 30 0 10 50 40 X100 20 30 C G 50 15 30 C A SA TA M O V C G SA 4 3 234 1 JF 1 3 1 JA 1 BA T – K 1 BA T + JA JB 28 3 JF 2 JA 9 10 57 21 2022 82 14 15 39 271636 13 5 1 JC JB JC L 82 14 15 39 2716...
Page 53 - Wiring of a specific personalised instrument board
INSTALLATION DIRECTIVE V08 EnT M75 - M11 - M12 MAY 2006 1 2 3 4 7 8 5 6 10 9 12 11 13 14 16 15 17 18 20 19 21 22 24 23 JB JB 1 2 3 4 5 6 7 8 mi n X100 bar psi 0 2 4 6 8 10 0 29 58 87 11 6 14 5 G 25 0 °F °C 21 0 17 5 10 5 12 0 10 0 40 80 VOL T G 19 18 31 35 30 7 2 32 33 5 34 13 8 29 20 37 OFF ON STAR...
Page 54 - MAI
INSTALLATION DIRECTIVE V08 EnT M75 - M11 - M12 MAY 2006 Sk Strumenti Quadri VDO 1°+2° V08 1 2 3 4 5 6 10 9 12 11 13 14 16 15 17 18 20 19 21 22 24 23 JB JB 1 2 3 4 5 6 7 8 min X100 bar psi 0 2 4 6 8 10 0 29 58 87116 145 G 250 ° F ° C 210 175 105 120 100 40 80 VOLT G 19 18 31 35 30 17 7 2 32 33 5 34 1...
Page 55 - Supplementary services battery recharge; Single
INSTALLATION DIRECTIVE V08 EnT M75 - M11 - M12 MAY 2006 Supplementary services battery recharge M 50 30 50 30 M 5 0 5 0 5 0 9 5 9 5 AC 1 + BA T + BA T BA T – – BA T M M 4 4 4 4 GG 1 B+ AC 2 + – 10 10 GG 2 B+ 1 1 M M JA 19 19 JA IE1 IE2 + – M 30 50 4 5 0 BA T 4 – AC 1 M M + BA T 5 0 GG B+ 1 0 9 5 JA ...
Page 57 - Page
INSTALLATION DIRECTIVE V08 EnT M75 - M11 - M12 MAY 2006 Page 21. APPENDIX LUBRIC ATInG OIL TRAnSFER MODULE 5 LUBRIC ATInG OIL TRAnSFER MODULE 54 PRE-LUBRIC ATIOn MODULE 54
Page 58 - LUBRICATING OIL TRANSFER MODULE
INSTALLATION DIRECTIVE MAY 2006 8 V08 EnT M75 - M11 - M12 1. Oil discharge control. Lubricating oil exhaust operations are simplified by the presence of an electrical control system connected to the JG connector of the interface wiring harness. Manual control for exhaust operations is positioned on ...
Page 60 - PowerTrain
IVECO S.p.A. PowerTrain Viale Dell’Industria, 1/1 20010 Pregnana Milanese - MI - (Italy) Tel. + 02 .1.01 - Fax + 02 ..00.2 www.ivecomotors.com
