Page 3 - Safety; Section; WA R NING; TRAINING
Safety 1 Section 3 The engine exhaust from this product containschemicals known to the State of California to causecancer, birth defects or other reproductive harm. WA R NING This machine meets voluntary safety standard B71.8– 1996, which is sponsored by the Outdoor PowerEquipment Institute, Inc., a...
Page 4 - MAINTENANCE AND STORAGE
4 Section 1: Safety 7. Take all possible precautions when leaving the machine unattended. Stop theengine. Remove ignition key on electricstart models. Disconnect spark plug wireand move it away from the spark plug.Move Wheel Gear Lever to ENGAGE. 8. Before cleaning, repairing, or inspect- ing, stop ...
Page 5 - DECALS; WARNING; Operating Symbols
Section 1: Safety 5 4. To reduce the chances of a fire hazard, keep the engine free of grass,leaves, or excessive grease. 5. Store gasoline in a cool, well-venti- lated area, safely away from any spark-or flame-producing equipment. Storegasoline in an approved container,safely away from the reach of...
Page 6 - Assembly; INTRODUCTION; STEP 1: UNPACKING INSTRUCTIONS; STEP 2: ATTACH HANDLEBARS
Assembly 2 Section 6 INTRODUCTION Carefully follow these assembly steps tocorrectly prepare your tiller for use. It isrecommended that you read this Sectionin its entirety before beginning assembly. INSPECT UNIT Inspect the unit and carton for damageimmediately after delivery. Contact thecarrier (tr...
Page 8 - CAUTION
4. Check for correct spring/cable tension as instructed in Section 5, Checking and Adjusting Forward Clutch Belt Tension . 5. When tension is correct, tighten the two jam nuts (B) securely. STEP 5: CHECK TRANSMISSIONGEAR OIL LEVEL The transmission was filled with gear oilat the factory. However, be ...
Page 9 - Features and Controls; WHEEL GEAR LEVER; DANGER
Features and Controls 3 Section 9 Before operating your machine, care-fully read and understand all safety,controls and operating instructions int h i s M a n u a l , t h e s e p a r a t e E n g i n eOwner’s Manual, and on the decals onthe machine. Failure to follow these instructions canresult in s...
Page 10 - Section 3: Features and Controls; REVERSE CLUTCH CONTROL; ENGINE CONTROLS; ENGINE THROTTLE CONTROL LEVER
10 Section 3: Features and Controls REVERSE CLUTCH CONTROL The Reverse Clutch Control (C, Figure 3-1) controls the engagement of reversedrive to the wheels and tines. The revers- ing feature is used for maneuvering thetiller only – never engage the tines inthe ground while going in the reversedirect...
Page 11 - Operation
Operation 4 Section 11 Figure 4-1: Location of main tiller controls. INTRODUCTION Read this Section of the manual thor-oughly before you start the engine. Then,take the time to familiarize yourself withthe basic operation of the tiller beforeusing it in the garden. Find an open, level area and pract...
Page 12 - STARTING THE ENGINE; STOPPING THE ENGINE; OPERATING THE TILLER
12 Section 4: Operation STARTING THE ENGINE The following steps describe how to startand stop the engine. Do not attempt to engage the tines or wheels until youhave read all of the operating instruc-tions in this Section. Also review the safety rules in Section 1: “Safety”and the tiller and engine c...
Page 13 - Section 4: Operation; Turning the Tiller Around
Section 4: Operation 13 (b) As the tiller moves forward, relax and let the wheels pull the unit alongwhile the tines dig. Walk behind anda little to one side of the tiller. Use alight but secure grip with one handon the handlebars, but keep yourarm loose. See Figure 4-2. Let thetiller move ahead at ...
Page 14 - Let the tiller do the work
14 Section 4: Operation Tilling Tips & Techniques Let the tiller do the work • While tilling, relax and let the wheels pull the tiller along while the tines dothe digging. Walk on the side that isnot yet finished (to avoid making foot-prints in the freshly tilled soil) andlightly, but securely g...
Page 15 - Tilling Tips; Clearing the tines
Section 4: Operation 15 Tilling Tips & Techniques Clearing the tines The tines have a self-clearing actionwhich eliminates most tangling of debrisin the tines. However, occasionally drygrass, stringy stalks or tough vines maybecome tangled. Follow these proce-dures to help avoid tangling and to ...
Page 17 - Maintenance; TILLER LUBRICATION; MAINTENANCE SCHEDULE
Maintenance 5 Section 17 TILLER LUBRICATION Proper lubrication of the tiller is an essen-tial part of your maintenance program.After every 10 operating hours, oil orgrease the lubrication points shown inFigure 5-1 as described below. Use a good quality lubricating oil (#30 weight engine oil is suita...
Page 18 - Section 5: Maintenance; CHECK FOR OIL LEAKS
18 Section 5: Maintenance Before inspecting, cleaning or servicing the machine, shut off engine, wait for all moving parts tocome to a complete stop, disconnect spark plug wire and move wire away from spark plug.Remove the key from the keyswitch on units so equipped. Failure to follow these instruct...
Page 19 - ENGINE OIL SERVICE; AIR CLEANER SERVICE
Section 5: Maintenance 19 Before inspecting, cleaning or servicing the machine, shut off engine, wait for all moving parts tocome to a complete stop, disconnect spark plug wire and move wire away from spark plug.Remove the key from the keyswitch on units so equipped. Failure to follow these instruct...
Page 20 - WHEEL GEAR CABLE ADJUSTMENT
20 Section 5: Maintenance Before inspecting, cleaning or servicing the machine, shut off engine, wait for all moving parts tocome to a complete stop, disconnect spark plug wire and move wire away from spark plug.Remove the key from the keyswitch on units so equipped. Failure to follow these instruct...
Page 21 - CHECKING AND ADJUSTING
Section 5: Maintenance 21 Before inspecting, cleaning or servicing the machine, shut off engine, wait for all moving parts tocome to a complete stop, disconnect spark plug wire and move wire away from spark plug.Remove the key from the keyswitch on units so equipped. Failure to follow these instruct...
Page 25 - BATTERY MAINTENANCE
Section 5: Maintenance 25 Before inspecting, cleaning or servicing the machine, shut off engine, wait for all moving parts tocome to a complete stop, disconnect spark plug wire and move wire away from spark plug.Remove the key from the keyswitch on units so equipped. Failure to follow these instruct...
Page 26 - PROBLEM POSSIBLE
26 Section 5: Maintenance Before inspecting, cleaning or servicing the machine, shut off engine, wait for all moving parts tocome to a complete stop, disconnect spark plug wire and move wire away from spark plug.Remove the key from the keyswitch on units so equipped. Failure to follow these instruct...
Page 27 - TILLER ATTACHMENTS
Section 5: Maintenance 27 Before inspecting, cleaning or servicing the machine, shut off engine, wait for all moving parts tocome to a complete stop, disconnect spark plug wire and move wire away from spark plug.Remove the key from the keyswitch on units so equipped. Failure to follow these instruct...
Page 28 - Parts List; HANDLEBAR ASSEMBLY and CONTROL LEVERS
28 Parts List Models 664D & E666M HANDLEBAR ASSEMBLY and CONTROL LEVERS 10
Page 33 - DRIVE SHAFT, INPUT PINION SHAFT and GEAR ASSEMBLIES
Parts List 33 Models 664D & E666M MAIN DRIVE SHAFT 1 GW-1714 Bearing, Tapered Roller with Race .... 1 2 GW-20718 Spur Gear .......................................... 1 3 GW-9301 Key, 3/16 sq. x 1 ............................... 1 4 GW-20912 Main Drive Shaft (Drive shaft is one- piece with integr...
Page 34 - WHEEL SHAFT, ECCENTRIC SHAFT and TILLER SHAFT ASSEMBLIES
34 Parts List Models 664D & E666M WHEEL SHAFT, ECCENTRIC SHAFT and TILLER SHAFT ASSEMBLIES REF. PART No. No. DESCRIPTION QTY. REF. PART No. No. DESCRIPTION QTY. 1 721-04031 Oil Seal .............................................. 2 2 1909950 Retaining Ring (heavy-duty, external) 2 3 GW-1166-1 Shi...
Page 36 - BUMPER ATTACHMENT
36 Parts List Bumper – OEM-290-254 1 1918749 Bumper ............................................ 1 2 777S30653 Decal - Caution .................................. 1 3 710-0395 Screw–hex hd., 5/16-18 x 2-1/4* (included in hardware kit) ........... 4 4 736-0119 Lockwasher–5/16* (included in hardware ki...
Page 37 - HOOD, BRACKET and DEPTH REGULATOR
Parts List 37 Models 664D & E666M HOOD, BRACKET and DEPTH REGULATOR 1 686-04013 Tine Hood ........................................... 1 2 710-0169 Lockwasher, 3/8.................................. 2 3 GW-2525 Bracket–hood & depth regulator ......... 1 4 710-04049 Hex Flange Screw, 5/16-18 x ...
Page 39 - ELECTRIC START ASSEMBLY
Parts List 39 Model E666M ELECTRIC START ASSEMBLY 1 1186073 Carriage Screw, 1/4-20 x 1.25 ........... 2 2 1186211 Hex Nut, 5/16-24 ............................... 2 3 1186390 Flange Screw, 1/4-20 x .625.............. 2 4 1186389 Hex Locknut, 1/4-20 .......................... 2 5 1901202 Cable (groun...
Page 40 - TROY-BILT TILLER LIFETIME LIMITED WARRANTY
TROY-BILT TILLER LIFETIME LIMITED WARRANTY WHAT PRODUCT All Troy-Bilt branded rear tine walk-behind tillers with gear drive transmissions. IS COVERED This warranty begins on the date of purchase and is warranted by Troy-Bilt LLC for the lifeof the tiller, to the original purchaser only. WHAT IS COVE...
