Toro HD 07369 S?N 3140000001 & up - Manual

Page 2 - Workman HD Series; This page is intentionally blank.

Workman HD Series This page is intentionally blank.

Page 3 - Table Of Contents

Workman HD Series Table Of Contents Chapter 1 - Safety Safety Instructions 1 - 2 . . . . . . . . . . . . . . . . . . . . . . . . . . Safety and Instruction Decals 1 - 6 . . . . . . . . . . . . . . . . Chapter 2 - Product Records and Maintenance Product Records 2 - 1 . . . . . . . . . . . . . . . . ....

Page 5 - Chapter 11 - Electrical Drawings

Workman HD Series Table Of Contents Chapter 10 - Front Wheel Drive (4WD) Specifications 10 - 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . General Information 10 - 3 . . . . . . . . . . . . . . . . . . . . . . . Service and Repairs 10 - 4 . . . . . . . . . . . . . . . . . . . . . . . H...

Page 7 - Chapter 1; Safety; Table of Contents; Safety

Workman HD Series Page 1 − 1 Safety Chapter 1 Safety Table of Contents SAFETY INSTRUCTIONS 2 . . . . . . . . . . . . . . . . . . . . . . Before Operating 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . While Operating 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maintenance an...

Page 8 - Safety Instructions; Before Operating

Workman HD Series Page 1 − 2 Safety Safety Instructions The Workman HD series vehicles are designed andtested to offer safe service when operated and main-tained properly. Although hazard control and accidentprevention are partially dependent upon the design andconfiguration of the vehicle, these fa...

Page 9 - While Operating; C. Shut engine off and wait for all movement to stop.

Workman HD Series Page 1 − 3 Safety While Operating 1. Sit on the operator seat when starting and operatingthe vehicle. 2. When starting the engine: A. Sit on operator’s seat and engage the parkingbrake. B. Disengage PTO (if so equipped) and return handthrottle lever to OFF position (if so equipped)...

Page 10 - Maintenance and Service

Workman HD Series Page 1 − 4 Safety Maintenance and Service 1. Before servicing or making adjustments, turn all ac-cessories off, put traction pedal in neutral, stop engine,engage parking brake and remove key from the ignitionswitch. 2. Make sure vehicle is in safe operating condition bykeeping all ...

Page 11 - Jacking Vehicle; WARNING; Figure 1; Figure 2

Workman HD Series Page 1 − 5 Safety Jacking Vehicle When changing attachments, tires or perform-ing other service, use correct jacks, hoists andjack stands. Always chock or block the wheelsand use jack stands to support the vehicle. Ifthe vehicle is not properly supported by jackstands, the vehicle ...

Page 12 - Using Bed Safety Support; Raise bed until lift cylinders are fully extended.; Safety and Instruction Decals

Workman HD Series Page 1 − 6 Safety Using Bed Safety Support Many of the procedures shown in this manual re-quire raising and lowering the bed. The followingprecautions must be taken or serious injury ordeath could result. Before servicing or making adjustments to thevehicle, stop engine, engage par...

Page 13 - Chapter 2; Product Records and Maintenance; Product Records

Workman HD Series Page 2 − 1 Product Records and Maintenance Chapter 2 Product Records and Maintenance Table of Contents PRODUCT RECORDS 1 . . . . . . . . . . . . . . . . . . . . . . . . . MAINTENANCE 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EQUIVALENTS AND CONVERSIONS 2 . . . ....

Page 14 - Equivalents and Conversions

0.09375 Workman HD Series Page 2 − 2 Product Records and Maintenance Equivalents and Conversions

Page 15 - Torque Specifications; Fastener Identification; (effective length of torque

Workman HD Series Page 2 − 3 Product Records and Maintenance Torque Specifications Recommended fastener torque values are listed in thefollowing tables. For critical applications, as determinedby Toro, either the recommended torque or a torque thatis unique to the application is clearly identified a...

Page 18 - Other Torque Specifications; Grade 5; Conversion Factors

Workman HD Series Page 2 − 6 Product Records and Maintenance Other Torque Specifications SAE Grade 8 Steel Set Screws Thread Size Recommended Torque Square Head Hex Socket 1/4 − 20 UNC 140 + 20 in−lb 73 + 12 in−lb 5/16 − 18 UNC 215 + 35 in−lb 145 + 20 in−lb 3/8 − 16 UNC 35 + 10 ft−lb 18 + 3 ft−lb 1/...

Page 19 - Chapter 3; Kubota EFI Gasoline Engine; Kubuta EFI

Workman HDX Page 3 − 1 Kubota EFI Gasoline Engine Chapter 3 Kubota EFI Gasoline Engine Table of Contents SPECIFICATIONS 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . GENERAL INFORMATION 4 . . . . . . . . . . . . . . . . . . . . . Introduction 4 . . . . . . . . . . . . . . . . . . . . . ....

Page 20 - Workman HDX; This page is intentionally left blank.

Workman HDX Page 3 − 2 Kubota EFI Gasoline Engine This page is intentionally left blank.

Page 21 - Specifications

Workman HDX Page 3 − 3 Kubota EFI Gasoline Engine Specifications Item Description Make / Designation Kubota, Vertical, 4−Cycle, 3 Cylinder, Liquid Cooled, Gasoline Engine Bore 2.93 in (74.5 mm) Stroke 2.90 in. (73.6 mm) Total Displacement 58.68 cu. In. (962 cc) Compression Ratio 9.2:1 Ignition Timin...

Page 22 - Introduction; Traction Unit Operator’s Manuals

Workman HDX Page 3 − 4 Kubota EFI Gasoline Engine Introduction This Chapter gives information about specifications,maintenance, troubleshooting, testing, and repair of theKubota EFI gasoline engine used in the Workman HDX. Most repairs and adjustments require tools which arecommonly available in man...

Page 23 - Kubota Gasoline Engine Electronic Control Unit (ECU); Figure 3

Workman HDX Page 3 − 5 Kubota EFI Gasoline Engine Kubota Gasoline Engine Electronic Control Unit (ECU) The Kubota gasoline engine that powers your WorkmanHDX uses an electronic control unit (ECU) for enginemanagement. All wire harness electrical connectorsshould be plugged into the ECU before the ma...

Page 24 - Service and Repairs; Air Cleaner System; Figure 4; FRONT

Workman HDX Page 3 − 6 Kubota EFI Gasoline Engine Service and Repairs Air Cleaner System Figure 4 1. Air cleaner assembly2. Hose clamp 3. Air inlet hood 4. Hose clamp 5. Air intake hose6. Hose clamp 7. Flange nut (2)8. Mounting bracket 9. Flange head screw (2) VACUATORDIRECTION FRONT RIGHT 1 2 3 4 5...

Page 25 - Check burp valve and dust cup for damage.; Air Cleaner Removal; Remove air cleaner components as needed.; Air Cleaner Installation; Figure 6

Workman HDX Page 3 − 7 Kubota EFI Gasoline Engine Check Air Filter, Dust Cup, & Burp Valve The air cleaner body, air filter, dust cup, and burp valveshould be checked daily, prior to operation. IMPORTANT: Any leaks in the air cleaner systemwill cause serious engine damage. Make sure thatall air ...

Page 26 - Exhaust System; Figure 7

Workman HDX Page 3 − 8 Kubota EFI Gasoline Engine Exhaust System Figure 7 FRONT RIGHT 1. Oxygen sensor 2. Lock washer (4)3. Hex nut (4)4. Exhaust tube 5. Stud (4) 6. Exhaust gasket (3)7. Catalytic converter 8. Flange head screw9. Heat shield mount10. Flange nut (8) 11. Retainer nut (3)12. Heat shiel...

Page 27 - Install all exhaust system heat shields.

Workman HDX Page 3 − 9 Kubota EFI Gasoline Engine Removal 1. Park vehicle on a level surface and engage parkingbrake. Stop the engine and remove key from ignitionswitch. Allow engine to cool. 2. Raise or remove the bed or other attachment(s). Ifbed is raised, place safety support on lift cylinder. 3...

Page 28 - Fuel System; Figure 8; DANGER; Check Fuel Lines and Connections

Workman HDX Page 3 − 10 Kubota EFI Gasoline Engine Fuel System Figure 8 1. Fuel hose (to engine)2. Hose clamp 3. Fuel hose (to vacuum valve)4. Vacuum check valve5. Fuel hose (to engine)6. Filter hose 7. Canister filter 8. Fuel hose (tank to canister) 9. Flange nut (2)10. Fuel tank11. Fuel cap12. Fue...

Page 29 - CAUTION; Position fuel tank to support tube on vehicle.; Figure 9

Workman HDX Page 3 − 11 Kubota EFI Gasoline Engine Fuel Tank Removal (Fig. 8) 1. Park vehicle on a level surface and engage parkingbrake. Stop the engine and remove key from ignitionswitch. Allow engine to cool. 2. Raise or remove the bed or other attachment(s). Ifbed is raised, place safety support...

Page 30 - Remove bed support from lift cylinder and lower bed.

Workman HDX Page 3 − 12 Kubota EFI Gasoline Engine Fuel Pump Removal (Fig. 8) 1. Park vehicle on a level surface, raise bed and en-gage parking brake. Stop the engine and remove keyfrom ignition switch. Allow engine to cool. 2. Install bed support on bed lift cylinder to prevent bedfrom lowering. 3....

Page 31 - Carbon Canister Installation

Workman HDX Page 3 − 13 Kubota EFI Gasoline Engine Carbon Canister The function of the fuel evaporative control system is tocollect and store evaporative emissions from the fueltank and engine. A carbon canister that is mounted tothe left side of the frame is used to collect these evapora-tive emiss...

Page 32 - Radiator

Workman HDX Page 3 − 14 Kubota EFI Gasoline Engine Radiator Figure 12 1. Radiator guard (industrial)2. Radiator screen 3. Swell latch (4)4. Flange head screw (4 − industrial) 5. Flange head screw (4)6. Flat Washer 7. Hose clamp 8. Hose (radiator to reservoir)9. Flange head screw (2 − industrial) 10....

Page 33 - Disconnect upper radiator hose from the radiator.

Workman HDX Page 3 − 15 Kubota EFI Gasoline Engine Removal (Fig. 12) 1. Park vehicle on a level surface, stop engine, engageparking brake and remove key from the ignition switch.Allow engine and radiator to cool. 2. Raise or remove the bed or other attachment(s). Ifbed is raised, place safety suppor...

Page 34 - Engine

Workman HDX Page 3 − 16 Kubota EFI Gasoline Engine Engine Figure 14 FRONT RIGHT 1. Gear pump 2. O−ring3. Hydraulic fitting 4. Hose clamp 5. Suction hose (from transaxle)6. O−ring7. Hose (to lift valve)8. O−ring9. Hydraulic fitting 10. Flange nut (4) 11. Square key12. Pump/engine mount13. Flange head...

Page 35 - B. Wire from spade terminal on starter solenoid.

Workman HDX Page 3 − 17 Kubota EFI Gasoline Engine Engine Removal (Fig. 14) 1. Park vehicle on a level surface and engage parkingbrake. Stop the engine and remove key from ignitionswitch. Allow engine to cool. 2. Raise or remove the bed or other attachment(s) togain access to engine. If bed is raise...

Page 39 - Chapter 4; Kubota Diesel Engine; Kubota

Workman HDX−D Page 4 − 1 Kubota Diesel Engine Chapter 4 Kubota Diesel Engine Table of Contents SPECIFICATIONS 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . GENERAL INFORMATION 3 . . . . . . . . . . . . . . . . . . . . . Operator’s Manual 3 . . . . . . . . . . . . . . . . . . . . . . . . ...

Page 40 - Workman HDX−D

Workman HDX−D Page 4 − 2 Kubota Diesel Engine Specifications Item Description Make / Designation Kubota water−cooled, Diesel, Model D902−E3B Number of Cylinders 3 Bore x Stroke 2.83” x 2.9” (72mm x 73.6mm) Total Displacement 54.8 in 3 (898 cc) Compression Ratio 24.0:1 Firing Order 1 (front) − 2 − 3 ...

Page 41 - General Information; Operator ’s Manual

Workman HDX−D Page 4 − 3 Kubota Diesel Engine General Information Information about specifications, maintenance, trouble-shooting, testing and repair of the diesel engine used inthe Workman HDX−D is included in this chapter and theKubota Workshop Manual, Diesel Engine, SM−E3B Se-ries. Most engine re...

Page 42 - Adjustments; Adjust Accelerator Cable

Workman HDX−D Page 4 − 4 Kubota Diesel Engine Adjustments Adjust Accelerator Cable 1. Position the machine on a level surface, stop the en-gine, and engage the parking brake. 2. Check position of the engine speed control lever onfuel injection pump. The speed control lever should becontacting the hi...

Page 44 - STANDARD MODELS

Workman HDX−D Page 4 − 6 Kubota Diesel Engine Service and Repairs Air Cleaner System Figure 4 1. Air cleaner assembly2. Hose clamp 3. Air inlet hood4. Air intake hose5. Hose clamp 6. Kubota diesel engine7. Mounting bracket 8. Flange nut (2)9. Hose clamp 10. Flange head screw (2) 11. Hose intake12. T...

Page 45 - Air Cleaner Replacement; Undo latches and remove the air cleaner cover.; Figure 5

Workman HDX−D Page 4 − 7 Kubota Diesel Engine Air Cleaner Removal 1. Park vehicle on a level surface and engage parkingbrake. Stop the engine and remove key from ignitionswitch. Allow engine to cool. 2. Raise or remove the bed or other attachment(s) if ne-cessary. If bed is raised, place safety supp...

Page 47 - Remove exhaust system components as needed.

Workman HDX−D Page 4 − 9 Kubota Diesel Engine Removal (Fig. 6) 1. Park vehicle on a level surface and engage parkingbrake. Stop the engine and remove key from ignitionswitch. Allow engine to cool. 2. Raise or remove the bed or other attachment(s). Ifbed is raised, place safety support on lift cylind...

Page 48 - Thread

Workman HDX−D Page 4 − 10 Kubota Diesel Engine Fuel System Figure 7 1. Fuel tank cap2. Grommet3. Rollover valve 4. Fuel hose (vent)5. Fuel sender 6. Fuel sender nut7. Gasket8. Hose clamp 9. Fuel hose (return from engine) 10. Hose clamp11. Fuel hose (tank to pump)12. Fuel tank13. Washer head screw14....

Page 57 - Chapter 5; Kohler Air Cooled Gasoline Engine; Kohler Air

Workman HD Page 5 − 1 Kohler Air Cooled Gasoline Engine Chapter 5 Kohler Air Cooled Gasoline Engine Table of Contents SPECIFICATIONS 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . GENERAL INFORMATION 3 . . . . . . . . . . . . . . . . . . . . . Operator’s Manual 3 . . . . . . . . . . . . ....

Page 58 - Workman HD

Workman HD Page 5 − 2 Kohler Air Cooled Gasoline Engine Specifications Item Description Make / Designation Kohler, CH680−3025, 4−stroke, V−Twin Air Cooled, OHV Number of Cylinders 2 Bore x Stroke 3.15 in x 2.64 in (80 mm x 67 mm) Total Displacement 41.1 in 3 (674 cc) Compression Ratio 8.5:1 Governor...

Page 61 - Cooling System; Clean cooling fins on both cylinder heads.

Workman HD Page 5 − 5 Kohler Air Cooled Gasoline Engine Service and Repairs Cooling System To ensure proper engine cooling, make sure the grassscreen, cooling fins and other external surfaces of theengine are kept clean at all times. NOTE: Perform this maintenance procedure at the in-terval specifie...

Page 63 - A. Hex nuts that secure manifold to engine.

Workman HD Page 5 − 7 Kohler Air Cooled Gasoline Engine Removal (Fig. 2) 1. Park vehicle on a level surface and engage parkingbrake. Stop the engine and remove key from ignitionswitch. Allow engine to cool. 2. Raise or remove the bed or other attachment(s). Ifbed is raised, place safety support on l...

Page 70 - Check operation of accelerator and choke cables.

Workman HD Page 5 − 14 Kohler Air Cooled Gasoline Engine Flywheel and Pilot Bearing Inspection 1. Inspect flywheel surface for stepped wear, streakingor seizure and replace if necessary. Check flywheel run-out and replace if runout exceeds 0.005 in. (0.13 mm). 2. Check pilot bearing for smooth rolli...

Page 71 - Chapter 6; Drive Train; Drive T

Workman HD Series Page 6 − 1 Drive Train Chapter 6 Drive Train Table of Contents SPECIFICATIONS 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GENERAL INFORMATION 3 . . . . . . . . . . . . . . . . . . . . . . Drive Train Operation 3 . . . . . . . . . . . . . . . . . . . . . . . . . Oper...

Page 73 - Drive Train Operation; An optional top mounted PTO operates at 540 RPM.

Workman HD Series Page 6 − 3 Drive Train General Information Drive Train Operation Workman HD series vehicles are equipped with a Torodesigned transaxle with 3 forward speeds, 1 reversespeed and a differential lock. Hi−Lo range gives an effec-tive 6 forward and 2 reverse speeds. The transaxle is a c...

Page 74 - Special Tools; Order special tools from your Toro Distributor.; Clutch Alignment Tool

Workman HD Series Page 6 − 4 Drive Train Special Tools Order special tools from your Toro Distributor. Clutch Alignment Tool Use clutch alignment tool to align clutch friction disk toengine flywheel before tightening pressure plate capscrews. Toro Part Number: TOR6002 Figure 2

Page 76 - Troubleshooting; Clutch; Problem

Workman HD Series Page 6 − 6 Drive Train Troubleshooting Clutch Problem Possible Causes Clutch slips. Clutch pedal out of adjustment. Excessive wear of clutch disc facing. Hardening of clutch disc facing, or adhesion of oil. Weak or broken clutch diaphragm spring. Damaged pressure plate or flywheel....

Page 78 - Transaxle

Workman HD Series Page 6 − 8 Drive Train Transaxle Problem Possible Causes Noisy operation. Low oil level in transaxle. Damaged or worn bearings. Gears worn, scuffed or broken. Excessive end play in countershaft. Gears loose on shaft. Excessive wear of differential side gear liners andpinion liners....

Page 80 - Shift Cable Replacement

Workman HD Series Page 6 − 10 Drive Train Service and Repairs Shift Cable Replacement 1. Shift knob 2. Jam nut 3. Boot seal 4. Shift cable 5. Shift pin 6. Jam nut 7. Hair pin 8. Clevis pin 9. Shift lever 10. Shift link11. Cable clevis12. Cap screw13. Lower shift boot 14. Lock nut15. Lever support16....

Page 81 - B. Loosen jam nuts on bulkhead fitting of cable.

Workman HD Series Page 6 − 11 Drive Train 6. Remove shift cable from transaxle shift lever (Fig. 6): A. Remove hair pin and clevis pin that secure shiftcable to shift lever on transaxle. B. Loosen jam nuts on bulkhead fitting of cable. C. Disconnect cable from shift lever. 7. Note routing of shift c...

Page 82 - Driveshaft

Workman HD Series Page 6 − 12 Drive Train Driveshaft 1. Rear axle 2. Wheel hub assembly (2)3. Brake rotor (2)4. Brake caliper (LH shown)5. Flange nut (2)6. Parking brake caliper (LH shown)7. Splined shaft (2) 8. Parking brake bracket (LH shown)9. Spindle nut (2)10. Rear wheel assembly11. Lug nut (5 ...

Page 83 - Driv

Workman HD Series Page 6 - 13 Drive Train Removal (Fig. 7) 1. Park vehicle on a level surface, shut engine off and remove key from ignition switch. 2. For driveshaft to be serviced, remove wheel, brake caliper, brake rotor and wheel hub (see Wheel Hub Re- moval in Chapter 7 - Chassis in this manual)...

Page 84 - Driveshaft Cross and Bearing Service

Workman HD Series Page 6 − 14 Drive Train Driveshaft Cross and Bearing Service 1. Remove driveshaft from vehicle (see Driveshaft Re-moval in this section). IMPORTANT: When placing yoke in vise, clamplightly on the solid part of the yoke to prevent yokedamage. Also, the use of a vise with soft jaws i...

Page 85 - Install hydraulic hose to fitting on PTO.

Workman HD Series Page 6 − 15 Drive Train Power−Take−Off (PTO) Removal & Installation (If Equipped) PTO Removal 1. Park vehicle on a level surface, raise and support bed(if installed), shut engine off and engage the parkingbrake. Remove key from the ignition switch. 2. Remove clevis pin to disco...

Page 87 - Note orientation of 90

Workman HD Series Page 6 − 17 Drive Train Transaxle Removal (Fig. 12) 1. Park vehicle on a level surface. Stop the engine andremove key from ignition switch. Remove the bed or oth-er attachment(s). Allow transaxle and engine to cool. 2. Disconnect negative (−) battery cable from batteryfirst. Then d...

Page 90 - Clutch Service

Workman HD Series Page 6 − 20 Drive Train Clutch Service 1. Spring pin 2. Throw out bearing3. Release guide 4. Clutch release fork5. Clutch release shaft 6. Bushing7. Spring pin (2)8. Bell housing 9. Oil seal 10. Cap screw (6) 11. Lock washer (6)12. Pressure plate13. Clutch disc14. Extension spring ...

Page 93 - Transaxle Service; Transaxle Disassembly; Thoroughly clean outside surface of transaxle.

Workman HD Series Page 6 − 23 Drive Train Transaxle Service Transaxle Disassembly NOTE: Item numbers in figures are shown in order ofdisassembly; for example, remove item 1 first, then item2, etc. assemble transaxle in reverse order; for example,install item 1 last. 1. Remove extension spring. 2. Lo...

Page 94 - Remove reverse shaft from transaxle case.

Workman HD Series Page 6 − 24 Drive Train 7. Loosen and remove fifteen (15) flange head screwsand separate center plate from transaxle case. Notedowel pins in transaxle case. Remove seal cap, shimsand snap ring from center plate. 1 3 2 4 1. Seal cap 2. Shims 3. Shim4. Snap ring Figure 27 8. 4WD UNIT...

Page 99 - K. Remove remaining gears and snap ring.

Workman HD Series Page 6 − 29 Drive Train 23. Disassemble main shaft assembly: A. Use a bearing puller to remove bearing from mainshaft. B. Remove snap ring and washer. Measure thick-ness of washer. Replace washer if it is less than0.0709 in. (1.8 mm) thick. C. Remove needle bearings and gear (item ...

Page 100 - Disassemble reduction shaft assembly:

Workman HD Series Page 6 − 30 Drive Train 24. Disassemble reduction shaft assembly: A. Use a bearing puller to remove bearing from re-duction shaft. B. Remove gear, helical gear, collar and gear. C. Use a bearing puller to remove bearing. D. Remove washer, needle bearing and gear. E. Remove spacer. ...

Page 101 - F. Remove Hi−Lo shifter and collar spline.

Workman HD Series Page 6 − 31 Drive Train 25. Disassemble reverse shaft assembly: A. Use a bearing puller to remove bearing from re-verse shaft. B. Remove gear. C. Use a bearing puller to remove bearing from re-verse shaft. 1. Bearing2. Gear 3. Bearing4. Reverse shaft Figure 46 1 2 3 4 26. Disassemb...

Page 102 - D. Remove lock pin from 1st−R fork shaft assembly.; Disassemble Hi−Lo fork shaft assembly:

Workman HD Series Page 6 − 32 Drive Train 27. Disassemble fork shaft assemblies: A. Remove lock pin from 2nd−3rd fork shaft assem-bly. B. Note or mark mating shafts and forks for as-sembly. C. Remove shift fork from fork shaft. D. Remove lock pin from 1st−R fork shaft assembly. E. Remove shift fork ...

Page 103 - Disassemble differential gear assembly:

Workman HD Series Page 6 − 33 Drive Train 29. Disassemble differential gear assembly: A. Use a bearing puller to remove bearing (item 1)from differential case. B. Remove snap ring. C. Use a bearing puller to remove bearing andslider. D. Loosen screws from ring gear. E. Remove ring gear from differen...

Page 107 - UNDAMAGED

Workman HD Series Page 6 − 37 Drive Train 9. Inspect center plate for cracks and damage. Replacecenter plate if the snap ring groove has more than 15%of its edges damaged due to nicks, rounding, cracks ordents. UNDAMAGED GROOVE Figure 60 DAMAGED GROOVE EDGES Figure 61 10. Inspect reduction shaft for...

Page 109 - A. Install new oil seal into differential carrier.

Workman HD Series Page 6 − 39 Drive Train Transaxle Assembly 1. Clean gasket material from all mating surfaces be-fore reassembling. Make sure all parts are clean andfree of dirt and dust. IMPORTANT: Be careful not to damage mating sur-faces when removing gasket material. 2. Assemble L.H. axle shaft...

Page 110 - G. Completely clean oil from threads in ring gear.

Workman HD Series Page 6 − 40 Drive Train 5. Assemble differential gears: A. Apply moly disulfide grease on pinion liners,holes of pinion gears, side gear liners and hubs ofside gears. B. Install side gear liners, side gears, pinion linersand pinion gears. C. Rotate side gears until holes of pinion ...

Page 111 - B. Insert spring and steel ball into fork.

Workman HD Series Page 6 − 41 Drive Train 6. Assemble Hi−Lo fork shaft: A. Install E−ring onto fork shaft. B. Insert spring and steel ball into fork. C. Insert fork shaft into fork. Put moly disulfidegrease onto the shaft before installing. 1 5 4 2 3 1. Shift fork 2. Steel ball 3. Spring 4. E−ring5....

Page 112 - washer and a new bearing (item 1) using a

Workman HD Series Page 6 − 42 Drive Train 8. Assemble countershaft: A. Use a press to install new bearings (item 15) ontocountershaft. B. Install collar and snap ring. C. Install washer and gear. Apply moly disulfidegrease into bushing of countershaft gear beforeinstalling. Oil groove on washer must...

Page 115 - L. Install gear with synchro ring onto main shaft.

Workman HD Series Page 6 − 45 Drive Train 11. Assemble reverse shaft: A. Install gear onto reverse shaft. B. Use a press to install bearings. 1. Bearing2. Gear 3. Bearing4. Reverse shaft Figure 80 1 2 3 4 12. Assemble main shaft: A. Install gears and snap ring. B. Install gear. C. Use a press to ins...

Page 117 - Assemble main shaft together with 2−3 fork shaft.

Workman HD Series Page 6 − 47 Drive Train 16. Assemble reduction shaft and countershaft togetherwith R−1 fork shaft and Hi−Lo fork shaft. Figure 86 17. Insert reduction shaft and countershaft assemblyinto transaxle case. Insert heads of shift arms intogrooves of forks when installing them. Figure 87...

Page 118 - A. Insert dowel pins into transaxle case.

Workman HD Series Page 6 − 48 Drive Train 20. Install reverse shaft into transaxle case. Rotate mainshaft and reverse shaft gears to mesh gears wheninstalling. 1 2 1. Reverse shaft 2. Bearing (gear case) Figure 90 21.4WD UNITS ONLY: Install bearing to gear case andcenter plate. Install front drive s...

Page 121 - B. Insert steel balls and springs into the grooves.

Workman HD Series Page 6 − 51 Drive Train B. Insert steel balls and springs into the grooves. 1 2 3 1. Spindle2. Spring (2) 3. Ball (2) Figure 99 C. Apply silicone sealant to mating surface of forkshaft case. D. Install fork shaft case. Install and tighten flangehead screws to a torque from 18.5 to ...

Page 122 - A. Insert dowel pins onto transaxle case.

Workman HD Series Page 6 − 52 Drive Train 29. Install differential gear assembly together with forkshaft onto transaxle case. Figure 102 1 2 1. Differential gear assy. 2. Fork shaft Figure 103 30. Install side cover: A. Insert dowel pins onto transaxle case. B. Apply silicone sealant onto mating sur...

Page 123 - B. Insert selected shims into housing of side cover.

Workman HD Series Page 6 − 53 Drive Train 31. Install R.H. axle shaft assembly: A. Apply silicone sealant onto mating surface of sealcover. B. Install axle shaft assembly and secure with four(4) flange head screws. Torque screws from 18.5 to22 ft−lb (24.5 to 29.5 N−m). 1 2 1. Flange head screw (4) 2...

Page 126 - Disassembly; Thoroughly clean outside surface of PTO case.

Workman HD Series Page 6 − 56 Drive Train Power Take−Off (PTO) Service (If Equipped) 1. PTO cover 2. Cap screw (4)3. Lock washer (7)4. Cap screw (3)5. O−ring6. Shift arm 7. Shifter block 8. Spring9. Ball10. Retaining ring11. Bearing12. Input shaft 13. Shift collar14. Gear (29T)15. Bushing16. Thrust ...

Page 129 - A. Use a bearing puller to remove bearing.

Workman HD Series Page 6 − 59 Drive Train 10. Disassemble PTO intermediate shaft: A. Use a bearing puller to remove bearing if neces-sary. 1 1. Bearing Figure 120 11. Disassemble PTO output shaft: A. Use a bearing puller to remove bearing. B. Remove gear and retaining ring. C. Remove retaining ring ...

Page 132 - Assembly; Make sure all parts are free of dirt and dust.

Workman HD Series Page 6 − 62 Drive Train 1. PTO cover 2. Cap screw (4)3. Lock washer (7)4. Cap screw (3)5. O−ring6. Shift arm 7. Shifter block 8. Spring9. Ball10. Retaining ring11. Bearing12. Input shaft 13. Shift collar14. Gear (29T)15. Bushing16. Thrust washer17. Bearing18. Retaining ring19. Shif...

Page 133 - B. Apply moly disulfide grease to arm pin and shaft.

Workman HD Series Page 6 − 63 Drive Train 3. Assemble shift arm: A. Apply moly disulfide grease to new O−rings andinstall onto shift arm. B. Apply moly disulfide grease to arm pin and shaft. C. Install shift arm into PTO housing. D. Install shift lever onto shift arm. E. Drive spring pins into shift...

Page 135 - A. Insert spring and steel balls into hole.

Workman HD Series Page 6 − 65 Drive Train 6. Assemble PTO input shaft: A. Insert spring and steel balls into hole. B. Insert shift collar onto input shaft. C. Move shift collar to ”ON” position. 1 2 2 3 1. Shift collar 2. Steel ball (2) 3. Spring Figure 135 Drive T rain

Page 137 - Install PTO intermediate shaft sub−assembly:

Workman HD Series Page 6 − 67 Drive Train 8. Install PTO intermediate shaft sub−assembly: A. If removed during disassembly, insert bearinginto PTO housing. B. Put gear on mating gear. C. Move gear until bores of gear and bearing line up. D. Insert intermediate shaft sub−assembly. Applygrease to inte...

Page 138 - B. Insert alignment pins into PTO housing.

Workman HD Series Page 6 − 68 Drive Train 10. Install PTO cover: A. Insert new oil seal into PTO cover. Apply multi−purpose grease to lip of oil seal. B. Insert alignment pins into PTO housing. C. Apply silicone sealant onto mating surface ofPTO cover. D. Install PTO cover. Secure cover with cap scr...

Page 139 - Chapter 7; Chassis; Chassis

Workman HD Series Page 7 − 1 Chassis Chapter 7 Chassis Table of Contents SPECIFICATIONS 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . GENERAL INFORMATION 3 . . . . . . . . . . . . . . . . . . . . . Operator’s Manual 3 . . . . . . . . . . . . . . . . . . . . . . . . . . Tire Pressure 3 . ...

Page 142 - Compression Spring Tool

Workman HD Series Page 7 − 4 Chassis Special Tools Compression Spring Tool Use to remove and install the front suspension com-pression springs. Quantity Item 2 1/2” x 20” threaded steel rods 4 1/2” nuts 4 1/2” flat washers 20” 5” 5” Figure 1

Page 143 - Suspension and Steering

Workman HD Series Page 7 − 5 Chassis Troubleshooting Suspension and Steering Problem Possible Causes Front end noise. Loose or worn front wheel bearings. Worn front shock absorbers. Worn stabilizer link bushings. Loose steering components (e.g. tie rods, steeringcylinder). Worn control arm bushings....

Page 144 - Brakes

Workman HD Series Page 7 − 6 Chassis Suspension and Steering (Continued) Problem Possible Causes Hard steering. Loose, worn or glazed hydraulic pump drive belt(Workman HD vehicles). Binding or damaged steering linkage. Low or uneven tire pressure. Low hydraulic pressure (see Chapter 9 − HydraulicSys...

Page 146 - Wheel Assembly

Workman HD Series Page 7 − 8 Chassis Service and Repairs Wheel Assembly 5 6 7 3 8 9 11 12 10 2 4 80 to 90 ft−lb (109 to 122 N−m) 35 to 40 ft−lb (48 to 55 N−m) 5 4 6 1 2 3 80 to 90 ft−lb (109 to 122 N−m) 35 to 40 ft−lb (48 to 55 N−m) 6 1. Front wheel assembly2. Brake rotor 3. Wheel hub assembly4. Lug...

Page 148 - Brake System

Workman HD Series Page 7 − 10 Chassis Brake System 5 6 7 3 8 9 11 12 10 2 4 80 to 90 ft−lb (109 to 122 N−m) 35 to 40 ft−lb (48 to 55 N−m) 5 4 6 1 2 3 80 to 90 ft−lb (109 to 122 N−m) 35 to 40 ft−lb (48 to 55 N−m) 6 1. Front wheel assembly2. Brake rotor 3. Wheel hub assembly4. Lug nut (5 per wheel)5. ...

Page 149 - D. Plug brake line and position it away from caliper.

Workman HD Series Page 7 − 11 Chassis Disassembly (Fig. 4) 1. Park vehicle on a level surface, shut engine off, re-move key from ignition switch and apply parking brake. WARNING Before jacking up the machine, review and followJacking Instructions in Chapter 1 − Safety. 2. Chock wheels not being jack...

Page 150 - Brake Caliper Service

Workman HD Series Page 7 − 12 Chassis Brake Caliper Service 1. Bolt (2) 2. Caliper body 3. O−ring (4) 4. Caliper bracket 5. Square seal (2)6. Dust seal (2) 7. Piston (2) 8. Brake pad (2)9. Caliper anvil Figure 6 2 3 6 8 1 5 7 4 (37 to 44 N−m) 27 to 33 ft−lb BAF−12 Assembly Lube White Lithium Grease ...

Page 151 - Slide caliper body assembly from caliper bracket.; Inspection; D. Install dust seals into caliper body.

Workman HD Series Page 7 − 13 Chassis Disassembly (Fig. 6) 1. Remove two (2) bolts that secure brake caliper as-sembly. 2. Remove caliper anvil and then slide brake pads frompins on caliper bracket. 3. Slide caliper body assembly from caliper bracket. 4. If necessary, remove remaining components fro...

Page 152 - Bleed Brake System; Bleeder valve

Workman HD Series Page 7 − 14 Chassis Bleed Brake System 1. Remove hood to access brake master cylinder (seeHood in this section). Make sure that brake fluid level iscorrect. 2. Connect a suitable transparent hose to bleeder valveon left rear wheel caliper and submerge other end ofhose in a clean gl...

Page 153 - Parking Brake Caliper Service

Workman HD Series Page 7 − 15 Chassis Parking Brake Caliper Service Disassembly (Fig. 8) 1. Remove carrier side brake pad and pad support fromcaliper. 2. Remove cam side brake pad and pad support fromcaliper. 3. Replace the brake pads if the friction material is wornto less than 0.135” (3.4 mm). 4. ...

Page 154 - Brake Master Cylinder

Workman HD Series Page 7 − 16 Chassis Brake Master Cylinder 1. Brake master cylinder2. Flange head screw (2)3. Clevis pin 4. Grease fitting 5. Brake pedal 6. Flange bushing 7. Flange nut 8. Flange nut (2)9. Cotter pin 10. Shoulder screw11. Brake shaft12. Brake switch (2WD models)13. Brake switch (4W...

Page 156 - Brake Master Cylinder Service

Workman HD Series Page 7 − 18 Chassis Brake Master Cylinder Service Disassembly (Fig. 11) 1. Thoroughly clean outside of master cylinder beforedisassembly. 2. Remove reservoir and flange seal. Push in on thepush rod (item 8) so the stop pin (item 3) can be re-moved. 3. Disconnect lower end of the du...

Page 158 - Parking Brake Cable

Workman HD Series Page 7 − 20 Chassis Parking Brake Cable 1. Parking brake lever handle2. Parking brake lever3. Spacer4. Curved washer 5. Clevis pin 6. Lock nut 7. Bellcrank8. Cap screw 9. Hair pin 10. Flat washer11. Cable equalizer bracket12. Clevis pin 13. Socket head screw (3)14. Cable clamp15. P...

Page 160 - Wheel Hub

Workman HD Series Page 7 - 22 Chassis Wheel Hub 1. Front wheel assembly 2. Brake rotor 3. Wheel hub assembly 4. Lug nut (5 per wheel) 5. Brake caliper 6. Flange head screw 7. Parking brake caliper (LH shown) 8. Parking brake bracket (LH shown) 9. Parking brake return spring 10. Clevis pin 11. Rear w...

Page 161 - assi

Workman HD Series Page 7 - 23 Chassis Removal (Fig. 15) 1. Park vehicle on a level surface, shut engine off and remove key from ignition switch. 2. Jack up and support rear of vehicle (see Jacking Ve- hicle in Chapter 1 - Safety in this manual). Make sure that vehicle is supported with jack stands. ...

Page 162 - Steering Assembly

Workman HD Series Page 7 − 24 Chassis Steering Assembly 18 19 15 17 16 20 13 12 14 11 10 3 6 8 9 5 1 4 2 7 12 2 1 3 12 14 14 11 21 28 29 31 24 27 22 23 23 30 26 25 35 to 40 ft−lb (48 to 55 N−m) 35 to 40 ft−lb (48 to 55 N−m) 170 to 180 ft−lb (231 to 244 N−m) 80 to 90 ft−lb (109 to 122 N−m) 80 to 90 f...

Page 164 - B. Fill pivot mount cavities with grease.

Workman HD Series Page 7 − 26 Chassis Assembly (Fig. 16) 1. If steering linkage and center link is disassembled(Fig. 17 and 18). A. If flange bushings (Fig. 18) were removed frompivot mount, make sure that new bushings arepressed fully into the pivot mount. B. Fill pivot mount cavities with grease. ...

Page 166 - Front Control Arms

Workman HD Series Page 7 − 28 Chassis Front Control Arms 1. LH upper control arm2. LH lower control arm3. RH upper control arm4. RH lower control arm5. Cap screw (4) 6. Flange nut (4)7. Flange head screw (6)8. Lock nut (8)9. Cap screw (2)10. Flange bushing (2 per arm) 11. Ball joint12. Grease fittin...

Page 167 - Remove control arm from vehicle frame.

Workman HD Series Page 7 − 29 Chassis Removal (Fig. 19) WARNING FRONT SUSPENSION IS SPRING LOADED! Toprevent possible personal injury, use specialtool to remove compression springs before dis-assembling the front suspension. 1. Park vehicle on a level surface, shut engine off, re-move key from ignit...

Page 168 - Front Compression Spring Service

Workman HD Series Page 7 − 30 Chassis Front Compression Spring Service 1. Spring cradle (2)2. Compression spring (2)3. Flange nut 4. Cap screw 5. Stabilizer link 6. Lock nut 7. Cap screw 8. LH control arm tower9. Spring pivot sleeve10. RH control arm tower Figure 20 2 3 4 7 6 1 5 9 8 10 11 12 4 FRON...

Page 169 - TOP VIEW

Workman HD Series Page 7 − 31 Chassis Disassembly (Fig. 20) 1. Park vehicle on a level surface, shut engine off, re-move key from ignition switch and apply parking brake. 2. Remove seat base to gain access to front suspen-sion assembly (see Seat Base Removal in this section). 3. Jack up front of veh...

Page 170 - Front Shock Absorber

Workman HD Series Page 7 − 32 Chassis Front Shock Absorber Removal (Figs. 23 and 24) 1. Park vehicle on a level surface, shut engine off, re-move key from ignition switch and apply parking brake. 2. Remove lower and upper lock nuts, then removeshock absorber and washers. Note that washers on up-per ...

Page 171 - Rear Shock Absorber

Workman HD Series Page 7 − 33 Chassis Rear Shock Absorber Removal (Fig. 26) 1. Park vehicle on a level surface, shut engine off, re-move key from ignition switch and apply parking brake. NOTE: The three (3) flat washers used to retain shockabsorber to vehicle are different. Note location of eachwash...

Page 172 - Rear Leaf Spring

Workman HD Series Page 7 − 34 Chassis Rear Leaf Spring 13 12 14 11 10 3 6 8 9 5 1 4 2 7 12 10 12 12 5 5 12 See tightening procedure in text 1. Washer (4 per plate)2. Spring mount (LH shown)3. Rear frame 4. Flange head screw5. Flange nut 6. Rear axle 7. Axle bumper (2)8. Lock nut 9. Bolt (4 per plate...

Page 174 - Front Wheel Alignment

Workman HD Series Page 7 − 36 Chassis Front Wheel Alignment 1. Rotate steering wheel to center the pitman arm withthe vehicle to ensure correct front wheel alignment mea-surement. 2. With the pitman arm centered, measure center tocenter distance (at axle height) between the frontwheels at both front...

Page 175 - Steering Wheel; Apply antiseize lubricant to shaft of control valve.

Workman HD Series Page 7 − 37 Chassis Steering Wheel Removal (Fig. 29) 1. Park vehicle on a level surface, shut engine off, re-move key from ignition switch and apply parking brake. 2. Carefully remove steering wheel cover from steeringwheel. 3. Remove hex nut and flat washer that secure steeringwhe...

Page 176 - Seat Base

Workman HD Series Page 7 − 38 Chassis Seat Base 18 19 15 17 16 20 13 12 14 11 10 4 6 8 9 5 1 2 7 3 22 21 13 9 1. LH (operator) seat2. RH (passenger) seat3. Socket head screw (8)4. Washer head screw (12)5. Shift boot 6. Carriage bolt (8)7. Seat bracket (4)8. Seat base 9. Flange nut (9)10. U−clip nut ...

Page 177 - Carefully lift seat base from vehicle.

Workman HD Series Page 7 − 39 Chassis Removal (Fig. 30) 1. Park vehicle on a level surface, raise and supportbed (if installed), shut engine off and apply the parkingbrake. Remove key from ignition switch. 2. Remove six (6) carriage screws and flange nuts thatsecure ROPS cover to ROPS frame. Remove ...

Page 178 - Hood

Workman HD Series Page 7 − 40 Chassis Hood 1. Hood2. Clip (3 per headlight)3. Headlight (2) 4. Bumper5. Bumper bracket 6. Cover 7. Operator frame 8. Hood attachment tab Figure 32 FRONT RIGHT 3 6 5 1 4 2 7 8 8 8 8 Removal (Fig. 32) 1. Park vehicle on a level surface, shut engine off andapply the park...

Page 179 - Chapter 8; Electrical System; Electrical

Workman HD Series Page 8 − 1 Electrical System Chapter 8 Electrical System Table of Contents ELECTRICAL SCHEMATICS 2 . . . . . . . . . . . . . . . . . . . . SPECIAL TOOLS 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TROUBLESHOOTING 4 . . . . . . . . . . . . . . . . . . . . . . . . ....

Page 180 - Electrical Schematics; Digital Multimeter

Workman HD Series Page 8 - 2 Electrical System Electrical Schematics The electrical schematics and other electrical drawings for Workman HD series vehicles are located in Chapter 11 - Electrical Drawings. Special Tools Order special tools from your Toro Distributor. Some tools may also be available ...

Page 181 - Battery Terminal Protector; Elec

Workman HD Series Page 8 - 3 Electrical System Battery Terminal Protector Aerosol spray that should be used on battery terminals, ring terminals, and fork terminals to reduce corrosion problems. Apply battery terminal protector to the con- nection after the battery cable, ring terminal, or fork ter-...

Page 182 - Condition

Workman HD Series Page 8 − 4 Electrical System Troubleshooting CAUTION Remove all jewelry, especially rings andwatches, before doing any electrical trouble-shooting or testing. Disconnect the batterycables unless the test requires battery voltage. For effective troubleshooting and repairs, you must ...

Page 184 - Electrical System Quick Checks; Voltage Measured; Charging System Test; An example of a charging system that is functioning:; At least 0.50 volt over initial battery voltage.; Initial Battery Voltage

Workman HD Series Page 8 − 6 Electrical System Electrical System Quick Checks Battery Test (Open Circuit Test) Use a multimeter to measure the voltage between thebattery terminals. Set the multimeter to the DC volts setting. The batteryshould be at a temperature of 60F to 100F (16C to 38C).The ignit...

Page 185 - Verify Interlock System Operation; To verify clutch interlock switch operation:; Move hydraulic lift lever out of neutral position.

Workman HD Series Page 8 − 7 Electrical System Verify Interlock System Operation The purpose of the interlock system is to prevent the en-gine from cranking or starting unless the clutch pedal isdepressed (all models), the hydraulic lift lever is in theneutral position (all models) and rear PTO (if ...

Page 186 - Component Testing; Testing

Workman HD Series Page 8 − 8 Electrical System Component Testing This section will define electrical component operationand supply test procedures that can be performed onthose components. For accurate resistance and/or continuity checks, elec-trically disconnect the component being tested from thec...

Page 187 - Gauge Cluster; Hourmeter

Workman HD Series Page 8 − 9 Electrical System Gauge Cluster Hourmeter The hourmeter should move 1/10 of an hour for every sixminutes that the ignition switch is in the ON position. Fuel Level Gauge The fuel level gauge displays the approximate amountof fuel remaining in the fuel tank. Additionally,...

Page 188 - Fuses; Top Row LH: Protects ignition power supply.

Workman HD Series Page 8 − 10 Electrical System Fuses The fuse blocks are located below the center of the dashpanel. Identification and Function (Fig. 9) Top Row LH: Protects ignition power supply. Top Row RH: Protects power supply for light system(headlights, running lights and brake lights). Secon...

Page 189 - Headlight Switch; ON

Workman HD Series Page 8 − 11 Electrical System Headlight Switch This headlight switch allows the headlights to be turnedon and off and is located on the dash (Fig. 10). Testing The headlight switch terminals are marked as shown(Fig. 11). The circuitry of the headlight switch is shownin the chart be...

Page 192 - Hydraulic Lift Lever Interlock Switch

Workman HD Series Page 8 − 14 Electrical System Hydraulic Lift Lever Interlock Switch The lift lever interlock switch is a normally open proximityswitch that is attached to the control lever support (Fig.15). The interlock switch is in its normal open positionwhenever the hydraulic lift lever is mov...

Page 193 - rd − High Lockout Key Switch

Workman HD Series Page 8 − 15 Electrical System 3rd − High Lockout Key Switch The 3rd − High lockout key switch has two positions:SLOW (turtle) and FAST (rabbit). This switch is locatedon the dash (Fig. 17). Testing The switch terminals are identified (Fig. 18). The circuitwiring of the switch is sh...

Page 194 - Transaxle Switches; Gear Lockout Switch; and; or 2nd; High−Low Lockout Switch

Workman HD Series Page 8 − 16 Electrical System Transaxle Switches 3 rd Gear Lockout Switch The transaxle 2−3 Lockout switch is located on the topof the transaxle (Fig. 19). The switch is closed in 1 st and 2nd gear and open in 3rd gear. To test the switch, disconnect the wire harness connec-tor fro...

Page 195 - Replace relay if testing determines that relay is faulty.; HDX MODELS

Workman HD Series Page 8 − 17 Electrical System Power Relay (Four Terminals) The main power relay is used to provide electrical powerto the majority of the Workman circuits. When the igni-tion key is in either the ON or START position, the mainpower relay is energized. The main power relay is at-tac...

Page 197 - Replace relay if testing determines that relay is faulty.; Fusible Link; Remove bed support from lift cylinder and lower bed.

Workman HD Series Page 8 − 19 Electrical System 4. Connect multimeter (ohms setting) leads to relay ter-minals 30 and 87 (Fig. 23). Ground terminal 86 and apply+12 VDC to terminal 85. The relay should make andbreak continuity between terminals 30 and 87 as +12VDC is applied and removed from terminal...

Page 198 - Diodes; Electronic Throttle Control (Workman HDX)

Workman HD Series Page 8 − 20 Electrical System Diodes A diode is used for starting circuit protection from voltagespikes that occur when the starter solenoid is de−ener-gized. If a vehicle is equipped with the optional High Flow Hy-draulics Kit, an additional diode is used for circuit protec-tion f...

Page 199 - Reconnect solenoid to the wiring harness.

Workman HD Series Page 8 − 21 Electrical System Fuel Run/Stop Solenoid (Workman HDX−D) The fuel run/stop solenoid used on the Workman HDX−D (Kubota Diesel engine) must be energized for the die-sel engine to run. The solenoid is mounted to theinjection pump on the engine (Fig. 28). The fuel run/stop ...

Page 200 - Check resistance of the sender with a multimeter.; Replace fuel gauge sender if necessary.

Workman HD Series Page 8 − 22 Electrical System Fuel Gauge Sender (Workman HD & HDX−D) The fuel gauge sender is located in the fuel tank (Fig.30). The fuel gauge sender on Workman HDX vehicles(Kubota EFI gasoline engine) is included with the fuelpump and fuel filter assembly that fits into the f...

Page 201 - −high lockout switch is in fast position).; Fuel Pump Testing

Workman HD Series Page 8 − 23 Electrical System Fuel Pump/Sender (Workman HDX) The electric fuel pump/sender used on Workman HDXvehicles (Kubota EFI gasoline engine) is a combinationpositive displacement pump that provides pressurizedfuel to the engine fuel rail in a return−less system, anda fuel le...

Page 202 - Fuel Pump Specifications; Pump Capacity

Workman HD Series Page 8 − 24 Electrical System Fuel Pump (Workman HDX−D) The fuel pump is attached to the left frame rail near theengine. Operational Test 1. Park machine on a level surface, lower cutting decks,stop engine, and engage parking brake. Unlatch andraise hood. 2. Disconnect electrical c...

Page 203 - Temperature Sender (Workman HDX and HDX−D); COOLANT TEMP; Replace temperature sender if necessary.

Workman HD Series Page 8 − 25 Electrical System Temperature Sender (Workman HDX and HDX−D) Liquid cooled vehicles have a temperature senderthreaded into the water pump housing on the engine(Fig. 35). The resistance of the temperature sender re-duces as the engine coolant temperature increases.This r...

Page 204 - Electric Fan Thermal Switch (Workman HDX−D); Replace thermal fan switch if necessary.

Workman HD Series Page 8 − 26 Electrical System Electric Fan Thermal Switch (Workman HDX−D) The thermal fan switch is threaded into the thermostathousing on the engine (Fig. 37). The fan switch is a nor-mally open switch that closes when the engine coolanttemperature reaches 190F to 210F (88C to 99C...

Page 205 - Speed Sensor; Remove bed support from lift cylinder and lower bed.; B A

Workman HD Series Page 8 − 27 Electrical System Speed Sensor NOTE: The speed sensor and speedometer are stand-ard equipment on the Workman HDX and HDX−D, andoptional equipment on the Workman HD. The speed sensor is attached to the upper transaxlecover (Fig. 39). It uses a magnetically based, Hall Ef...

Page 206 - The controller is located under the instrument panel.; Controller Operation; Make sure there is power from the battery.

Workman HD Series Page 8 − 28 Electrical System Glow Controller (Workman HDX−D) The controller is located under the instrument panel. NOTE: Refer to Electrical Diagrams − Chapter 11 in thismanual when troubleshooting the glow controller. Controller Operation 1. When the ignition switch is placed in ...

Page 207 - High Flow Hydraulics Kit Switch (High Flow Hydraulics Kit)

Workman HD Series Page 8 − 29 Electrical System High Flow Hydraulics Kit Switch (High Flow Hydraulics Kit) On vehicles equipped with the high flow hydraulics kit,the switch to engage the high flow hydraulic circuit ismounted on the dash (Fig. 42). When the high flow hy-draulics kit switch is ON, the...

Page 208 - Hydraulic Solenoid Valve Coil (High Flow Hydraulics Kit); Remove bed support from lift cylinder and lower bed.; Solenoid Coil Replacement

Workman HD Series Page 8 − 30 Electrical System Hydraulic Solenoid Valve Coil (High Flow Hydraulics Kit) Vehicles equipped with the High Flow Hydraulics Kit usea hydraulic solenoid valve coil for system control (Fig.44). When the solenoid coil is energized, hydraulic valveshift occurs to provide hyd...

Page 211 - Battery Storage; If the machine will be stored for more than 30 days:; Battery Care

Workman HD Series Page 8 − 33 Electrical System Service and Repairs NOTE: Refer to the appropriate engine Service Manualfor engine electrical component repair information. Battery Storage If the machine will be stored for more than 30 days: 1. Remove the battery from the machine and charge itfully (...

Page 212 - Battery Service; Battery Specifications; Make sure that ignition switch is in the OFF position.; Battery Inspection and Maintenance

Workman HD Series Page 8 − 34 Electrical System Battery Service The battery is the heart of the electrical system. With reg-ular and proper service, battery life can be extended. Ad-ditionally, battery and electrical component failure canbe prevented. CAUTION When working with batteries, use extreme...

Page 213 - Example: Cell Temperature; C. Make sure battery terminals are free of corrosion.

Workman HD Series Page 8 − 35 Electrical System Battery Testing 1. If battery filler caps are removable, conduct ahydrometer test of the battery electrolyte. IMPORTANT: Make sure the area around the cells isclean before opening the battery caps. A. Measure the specific gravity of each cell with ahyd...

Page 214 - above

Workman HD Series Page 8 − 36 Electrical System Battery Charging To minimize possible damage to the battery and to allowthe battery to be fully charged, the slow charging methodis presented here. This charging method can be accom-plished with a constant current battery charger which isavailable in m...

Page 215 - Headlights; Headlight Assembly

Workman HD Series Page 8 − 37 Electrical System Headlights CAUTION The Workman headlights use a halogen bulb thatbecomes extremely hot when in operation. Han-dling a hot headlight bulb can cause severeburns and personal injury. Allow enough time forbulb to cool before handling. CAUTION Any surface c...

Page 216 - Tail Lamps

Workman HD Series Page 8 − 38 Electrical System Tail Lamps Disassemble and assemble tail lamp as necessary Fig.51). 1. Screw (2) 2. Lens 3. Bulb4. Base Figure 51 1 2 4 3

Page 217 - Chapter 9; Hydraulic System; Hydraulic

Workman HD Series Page 9 − 1 Hydraulic System Chapter 9 Hydraulic System Table of Contents SPECIFICATIONS 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GENERAL INFORMATION 4 . . . . . . . . . . . . . . . . . . . . . . Operator’s Manual 4 . . . . . . . . . . . . . . . . . . . . . . . . ...

Page 220 - Cracked, damaged or badly corroded hose fittings.

Workman HD Series Page 9 − 4 Hydraulic System General Information Operator ’s Manual The Operator’s Manual provides information regardingthe operation, general maintenance and maintenanceintervals for your Workman vehicle. Refer to the Opera-tor’s Manual for additional information when servicingthe ...

Page 221 - Hydraulic Hose and Tube Installation (O−Ring Face Seal Fitting); Fitting Dash Size

Workman HD Series Page 9 − 5 Hydraulic System Hydraulic Hose and Tube Installation (O−Ring Face Seal Fitting) 1. Make sure threads and sealing surfaces of the hose/tube and the fitting are free of burrs, nicks, scratches orany foreign material. 2. As a preventative measure against leakage, it is rec...

Page 224 - Order these special tools from your Toro Distributor.; Hydraulic Pressure Test Kit

Workman HD Series Page 9 − 8 Hydraulic System Special Tools Order these special tools from your Toro Distributor. Hydraulic Pressure Test Kit Use to take various pressure readings for diagnostictests. Quick disconnect fittings provided attach directlyto mating fittings on machine test ports without ...

Page 225 - Hydraulic Test Fitting Kit; TORO TEST FITTING KIT; O−ring Kit

Workman HD Series Page 9 − 9 Hydraulic System Hydraulic Test Fitting Kit This kit includes a variety of O−ring Face Seal fittings toenable you to connect test gauges into the system. The kit includes: tee’s, unions, reducers, plugs, caps andmale test fittings. Toro Part Number: TOR4079 Figure 10 TOR...

Page 226 - Hydraulic Schematics; Primary Hydraulic System Schematic

Workman HD Series Page 9 − 10 Hydraulic System Hydraulic Schematics Primary Hydraulic System Schematic STEERING CONTROL VA LV E STEERING CYLINDER LIFT CYLINDERS 1800 to 1900 PSI

Page 227 - High Flow Hydraulic System Schematic; HYDRAULIC

Workman HD Series Page 9 − 11 Hydraulic System High Flow Hydraulic System Schematic HYDRAULIC MANIFOLD Hydraulic System

Page 228 - Hydraulic Circuit Operation; Steering Circuit; Left Turn

Workman HD Series Page 9 − 12 Hydraulic System Hydraulic Circuit Operation Steering Circuit The hydraulic gear pump supplies flow for the steeringcircuit and for raising and lowering the bed. Pump outputflows to the steering control valve before reaching the liftvalve so the steering circuit has pri...

Page 229 - Raise and Lower Bed; Raise Bed

Workman HD Series Page 9 − 13 Hydraulic System Raise and Lower Bed The hydraulic gear pump supplies flow for the steeringcircuit and for raising and lowering the bed. Pump outputflows through the steering control valve and then to thelift valve for raising and lowering the bed (flow priority tothe s...

Page 230 - High Flow Hydraulic Circuit; High Flow Circuit OFF

Workman HD Series Page 9 − 14 Hydraulic System High Flow Hydraulic Circuit On Workman HDX and HDX−D vehicles that areequipped with the high flow hydraulics kit, a second gearpump is directly coupled to the standard gear pump. Thissecond gear pump provides hydraulic system flow forthe high flow circu...

Page 234 - Before Performing Hydraulic Tests

Workman HD Series Page 9 − 18 Hydraulic System Testing The most effective method for isolating problems in thehydraulic system is by using hydraulic test equipmentsuch as pressure gauges and flow meters in the circuitsduring various operational checks (see Special Toolssection in this Chapter). CAUT...

Page 236 - WORKMAN HDX and HDX−D; GEAR PUMP

Workman HD Series Page 9 − 20 Hydraulic System Primary Hydraulic System Gear Pump Flow Test(Workman HDX and HDX−D) TESTER STEERINGCONTROLVALVE LIFT CYLINDERS 1800 to 1900 PSI Figure 16 NOTE: This test procedure is for the primary hydraulicsystem gear pump used on Workman HDX and HDX−Dvehicles. If ve...

Page 238 - A. A restriction in the pump intake line

Workman HD Series Page 9 − 22 Hydraulic System 9. The under load test flow reading (step 7.B) should notdrop more than 15% when compared to the no load testflow reading (step 6.A). A difference in flow of more than15%, or the inability to achieve specified pressure mayindicate: A. A restriction in t...

Page 240 - Primary Hydraulic System Gear Pump Flow Test (Workman HD); PRIMARY HYDRAULIC SYSTEM

Workman HD Series Page 9 − 24 Hydraulic System Primary Hydraulic System Gear Pump Flow Test (Workman HD) TESTER STEERINGCONTROLVALVE LIFT CYLINDERS 1800 to 1900 PSI Figure 18 NOTE: This test procedure is for the belt driven primaryhydraulic system gear pump used on Workman HD ve-hicles. 1. Gear pump...

Page 244 - Primary Hydraulic System Relief Valve Pressure Test

Workman HD Series Page 9 − 28 Hydraulic System Primary Hydraulic System Relief Valve Pressure Test STEERINGCONTROLVALVE LIFT CYLINDERS 1800 to 1900 PSI TEST GAUGE Figure 20 1. Gear pump 2. Pressure hose 3. Suction hose Figure 21 1 2 3 FRONT WORKMAN HDX and HDX−D PRIMARY HYDRAULIC SYSTEM GEAR PUMP 1....

Page 246 - Steering Control Valve and Steering Cylinder Test

Workman HD Series Page 9 − 30 Hydraulic System Steering Control Valve and Steering Cylinder Test PLUG STEERING CYLINDER (ROTATED FOR RIGHT TURN) STEERINGCONTROLVALVE LIFT CYLINDERS 1800 to 1900 PSI Figure 23

Page 247 - C. Turn engine off and engage the parking brake.

Workman HD Series Page 9 − 31 Hydraulic System Procedure for Steering Control Valve and SteeringCylinder Test This steering test procedure will be affected by incorrecttire pressure, binding of the hydraulic steering cylinder,excessive weight on the vehicle and/or binding of thesteering assembly (e....

Page 248 - Lift Cylinder Internal Leakage Test

Workman HD Series Page 9 − 32 Hydraulic System Lift Cylinder Internal Leakage Test STEERINGCYLINDER PLUG (IN LOWER POSITION) LIFT CYLINDERS STEERINGCONTROLVALVE 1800 to 1900 PSI Figure 24

Page 249 - Shut off engine and engage parking brake.; Reconnect hose after testing is complete.

Workman HD Series Page 9 − 33 Hydraulic System Procedure for Lift Cylinder Internal Leakage Test 1. Shut off engine and engage parking brake. CAUTION Prevent personal injury and/or damage to equip-ment. Read all WARNINGS, CAUTIONS and Pre-cautions for Hydraulic Testing at the beginningof this sectio...

Page 253 - Before Repair or Replacement of Components; After Repair or Replacement of Components; Check Hydraulic Lines and Hoses

Workman HD Series Page 9 − 37 Hydraulic System Service and Repairs General Precautions for Removing and Installing Hydraulic System Components Before Repair or Replacement of Components 1. Before removing any parts from the hydraulic sys-tem, park vehicle on a level surface, engage parkingbrake and ...

Page 254 - Primary Hydraulic System Gear Pump (Workman HDX and HDX−D); HIGH FLOW

Workman HD Series Page 9 − 38 Hydraulic System Primary Hydraulic System Gear Pump (Workman HDX and HDX−D) Figure 28 FRONT RIGHT 1. Gear pump 2. O−ring3. Hydraulic fitting 4. Hose clamp 5. Suction hose (from transaxle)6. O−ring7. Hose (to lift valve)8. O−ring9. Hydraulic fitting 10. Flange nut (4)11....

Page 256 - Primary Hydraulic System Gear Pump (Workman HD)

Workman HD Series Page 9 − 40 Hydraulic System Primary Hydraulic System Gear Pump (Workman HD) Removal (Fig. 29) 1. Park vehicle on a level surface, raise and support bed(if installed), shut engine off and engage the parkingbrake. Remove key from the ignition switch. 2. Loosen pump drive belt and re...

Page 258 - Primary Hydraulic System Gear Pump Service; WORKMAN HDX AND HDX−D

Workman HD Series Page 9 − 42 Hydraulic System Primary Hydraulic System Gear Pump Service 1. Retaining ring 2. Shaft seal 3. Front cover 4. Dowel pin 5. O−ring (2) 6. Back−up seal 7. Pressure seal 8. Front thrust plate 9. Drive shaft 10. Idler shaft11. Body12. Rear thrust plate13. Pressure seal14. B...

Page 259 - MARKER LINE; Inspect thrust plates for the following:

Workman HD Series Page 9 − 43 Hydraulic System NOTE: The Workman HDX and HDX−D gear pump in-cludes a rear flange that will allow the installation of asecond pump section for the High Flow Hydraulics Kit.The Workman HD gear pump does not have this type ofrear flange. Disassembly (Fig. 31) 1. Plug pum...

Page 260 - B. Install retaining ring into the groove of the cover.; Align marker line on the body and rear flange.

Workman HD Series Page 9 − 44 Hydraulic System Assembly (Fig. 31) NOTE: When assembling the pump, check the markerline on each part to make sure the pump components areproperly aligned during assembly (Fig. 32). 1. Lubricate O−rings, pressure seals, back−up sealsand thrust plate grooves with a thin ...

Page 262 - High Flow Hydraulic System Gear Pump Service; HIGH FLOW HYDRAULIC SYSTEM GEAR PUMP

Workman HD Series Page 9 − 46 Hydraulic System High Flow Hydraulic System Gear Pump Service 1. Retaining ring 2. Shaft seal 3. Front cover 4. Dowel pin (6)5. O−ring (4) 6. Back−up seal 7. Pressure seal 8. Thrust plate 9. Drive shaft 10. Idler shaft11. Front pump section body 12. Thrust plate13. Pres...

Page 264 - Lift Valve

Workman HD Series Page 9 − 48 Hydraulic System Lift Valve 1. Lift valve 2. O−ring3. Tee fitting 4. Hyd. tube (steering circuit return)5. O−ring6. Hyd. tube (return to hydraulic filter)7. Flange nut (2) 8. Lift lever 9. Clevis pin 10. Hairpin11. Retainer pin12. Link13. 90 hydraulic fitting14. Hyd. tu...

Page 266 - Lift Valve Service

Workman HD Series Page 9 − 50 Hydraulic System Lift Valve Service Disassembly (Fig. 38) 1. After removing lift valve from vehicle, wash valve insolvent and dry thoroughly. 2. Carefully mount lift valve in a vise so that mountingpads are against jaws of vise. Lift valve spool retainingring should be ...

Page 268 - Steering Control Valve

Workman HD Series Page 9 − 52 Hydraulic System Steering Control Valve 1. Lock nut 2. Flat washer 3. Steering wheel 4. Steering control valve5. Hyd hose (to control valve E port)6. Hyd hose (to control valve T port)7. Hyd hose (to control valve P port) 8. Hyd hose (to control valve L port)9. Hyd hose...

Page 270 - Steering Control Valve Service

Workman HD Series Page 9 − 54 Hydraulic System Steering Control Valve Service 1. Sleeve2. Cross pin 3. Ring4. Spool5. Bearing assembly 6. Shaft seal 7. Ball stop 8. Ball 9. Dust seal ring10. Housing11. Cardan shaft12. Spacer13. O−ring14. Distribution plate15. Inner gearwheel 16. Outer gearwheel17. E...

Page 272 - Steering Cylinder

Workman HD Series Page 9 − 56 Hydraulic System Steering Cylinder 18 19 15 17 16 20 13 12 14 11 10 3 6 8 9 5 1 4 2 7 12 2 1 3 12 14 14 11 21 28 29 31 24 27 22 23 23 30 26 25 35 to 40 ft−lb (48 to 55 N−m) 35 to 40 ft−lb (48 to 55 N−m) 170 to 180 ft−lb (231 to 244 N−m) 80 to 90 ft−lb (109 to 122 N−m) 8...

Page 273 - Remove steering cylinder from vehicle.

Workman HD Series Page 9 − 57 Hydraulic System Removal (Fig. 43) 1. Park vehicle on a level surface, shut engine off andengage the parking brake. Remove key from the ignitionswitch. 2. Read the General Precautions for Removing andInstalling Hydraulic System Components at the begin-ning of this chapt...

Page 274 - Steering Cylinder Service; ” roll pin for reassembly.

Workman HD Series Page 9 − 58 Hydraulic System Steering Cylinder Service 1. Rear shaft 2. Wear ring 3. Seal4. O−ring5. Piston 6. Rear head 7. O−ring8. Back−up ring 9. Retaining ring 10. Seal 11. Dust seal12. Barrel13. Front shaft14. Roll pin15. Front head Figure 45 12 7 15 8 2 14 11 9 10 5 4 3 1 13 ...

Page 275 - Install rear head with new seals onto rear shaft.

Workman HD Series Page 9 − 59 Hydraulic System Inspection 1. Wash all cylinder parts in clean solvent. Dry partswith compressed air. Do not wipe parts dry with papertowels or cloth. Lint in the hydraulic system will cause da-mage. 2. Carefully inspect internal surface of barrel for dam-age (deep scr...

Page 276 - Lift Cylinder

Workman HD Series Page 9 − 60 Hydraulic System Lift Cylinder 1. Bed frame 2. O−ring3. 90 o hydraulic fitting 4. O−ring 5. Hydraulic hose 6. Lift cylinder (LH shown)7. Hydraulic hose 8. Cotter pin 9. Engine support 10. Frame rail (LH shown)11. Clevis pin12. Lynch pin Figure 46 1 2 3 4 5 6 7 8 9 2 3 4...

Page 277 - Make sure that lift cylinder is fully retracted.

Workman HD Series Page 9 − 61 Hydraulic System Removal (Fig. 46) 1. Park vehicle on a level surface, lower bed until clevispins that secure lift cylinder to bed are loose in the bedslots. Shut engine off and engage the parking brake. Re-move key from the ignition switch. 2. Read the General Precauti...

Page 278 - Lift Cylinder Service; Remove retaining ring that secures head in barrel.

Workman HD Series Page 9 − 62 Hydraulic System Lift Cylinder Service 1. Lock nut 2. Wear ring 3. Seal4. O−ring5. Piston 6. Head7. O−ring8. Back−up seal 9. Retaining ring 10. Seal 11. Wiper12. Barrel13. Shaft14. O−ring Figure 47 1 2 3 4 5 13 14 6 7 8 9 10 11 12 60 to 75 ft−lb (81 to 102 N−m) Disassem...

Page 280 - Hydraulic Manifold (High Flow Hydraulics Kit)

Workman HD Series Page 9 − 64 Hydraulic System Hydraulic Manifold (High Flow Hydraulics Kit) Removal (Fig. 48) 1. Park vehicle on a level surface, raise and support bed(if installed), shut engine off and engage the parkingbrake. Remove key from the ignition switch. 2. Read the General Precautions fo...

Page 283 - Front Wheel

Workman HDX/HDX−D Page 10 − 1 Front Wheel Drive (4WD) Chapter 10 Front Wheel Drive (4WD) Table of Contents SPECIFICATIONS 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . GENERAL INFORMATION 3 . . . . . . . . . . . . . . . . . . . . . Operator’s Manual 3 . . . . . . . . . . . . . . . . . . ...

Page 288 - Inspect CV Axle Boot and Test CV Axle; Inspect CV Axle Boot

Workman HDX/HDX−D Page 10 − 6 Front Wheel Drive (4WD) Inspect CV Axle Boot and Test CV Axle Inspect CV Axle Boot A torn CV axle boot is the most common cause of CVaxle failures. NOTE: A worn and noisy CV axle joint with the boot ingood condition and filled with grease is not uncommon.Potholes, curb ...

Page 290 - Differential Driveshaft

Workman HDX/HDX−D Page 10 − 8 Front Wheel Drive (4WD) Differential Driveshaft 1. Transaxle2. Cap screw 3. Flat washer 4. Driveshaft5. Differential assembly 6. CV axle assembly7. Flange head screw (4) Figure 4 FRONT RIGHT 1 2 3 4 5 ANTISEIZE LUBRICANT ANTISEIZE LUBRICANT 2 3 6 6 7 20 to 26 ft−lb (27 ...

Page 291 - Support driveshaft to prevent it from falling.

Workman HDX/HDX−D Page 10 − 9 Front Wheel Drive (4WD) Removal (Fig. 4) 1. Park vehicle on a level surface, shut engine off, re-move key from ignition switch and apply parking brake. 2. Remove cap screw and flat washer that secure thedriveshaft yokes to differential input shaft and transaxleoutput sh...

Page 294 - Front Differential

Workman HDX/HDX−D Page 10 − 12 Front Wheel Drive (4WD) Front Differential 1. Spindle nut 2. CV axle assembly3. Differential assembly 4. Flange head screw (4)5. Driveshaft6. Cap screw 7. Flat washer 8. Wheel hub assembly9. Tie rod assembly10. Axle spacer11. Flange head screw 12. Brake caliper (LH sho...

Page 295 - Unplug wire harness connector from differential.; Position differential to the vehicle frame.

Workman HDX/HDX−D Page 10 − 13 Front Wheel Drive (4WD) Removal (Fig. 8) 1. Park vehicle on a level surface, shut engine off, re-move key from ignition switch and apply parking brake.Block rear wheels to prevent the vehicle from movingunexpectedly. 2. Drain differential oil into a suitable container ...

Page 296 - Front Differential Service

Workman HDX/HDX−D Page 10 − 14 Front Wheel Drive (4WD) Front Differential Service 1. O−ring2. Set screw 3. O−ring4. O−ring5. Bearing (2) 6. Armature plate 7. Bearing8. Bushing9. Roller cage assembly10. Vent11. Plug clip12. Coil13. Torsion spring 14. Cover plate15. End ring (2)16. Flange head screw (...

Page 297 - Front Differential Disassembly

Workman HDX/HDX−D Page 10 − 15 Front Wheel Drive (4WD) Front Differential Disassembly 1. Make sure that the oil is drained from the differentialassembly. 2. Remove the four (4) flange head screws from the in-put cover. Remove the cover. 1. Input cover 2. Pinion shaft Figure 11 2 1 3. Remove the pini...

Page 305 - Adjust differential gear backlash as follows:

Workman HDX/HDX−D Page 10 − 23 Front Wheel Drive (4WD) 14. Install the pinion shaft and then the input cover. Se-cure cover with four (4) flange head screws. Torquescrews from 14 to 17 ft−lbs (19 to 27 N−m). 1. Input cover 2. Pinion shaft Figure 30 2 1 15. Remove the oil fill plug and fill the unit ...

Page 307 - Electrical Drawings; ectr

Workman HD Series Electrical Drawings Page 11 - 1 Chapter 11 Electrical Drawings Table of Contents ELECTRICAL DRAWING DESIGNATIONS 2 . . . . . . . ELECTRICAL SCHEMATICS Workman HD 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Workman HDX 4 . . . . . . . . . . . . . . . . . . . . ...

Page 308 - Electrical Drawing Designations; ABBREVIATION

Workman HD Series Electrical Drawings Page 11 - 2 Electrical Drawing Designations The following abbreviations are used for wire harness colors on the electrical schematics and wire harness drawings in this chapter. ABBREVIATION COLOR BK BLACK BR or BN BROWN BU BLUE GN GREEN GY GRAY OR ORANGE PK PINK...

Page 309 - Vehicle Electrical Schematic; Kohler Gasoline Engine

Page 11 − 3 Vehicle Electrical Schematic Kohler Gasoline Engine All relays and solenoids are shown as de−energized. Workman HD HAZARD FLASHER SIGNALFLASHER TURN MPH/KPH SHUNT (OPTIONAL KIT) (OPTIONAL KIT) (OPTIONAL KIT) (IF EQUIPPED) (IF EQUIPPED) 3rd − HIGH LOCKOUT SWITCH (SLOW) LIFT LEVER INTERLOC...

Page 312 - Front Wire Harness Drawing

Page 11 − 6 Front Wire Harness Drawing Workman HD Kohler Gasoline Engine 3RD−HIGH LOCKOUT SWITCH 3RD−HIGH LOCKOUT SWITCH

Page 313 - Front Wire Harness Diagram

Page 11 − 7 Front Wire Harness Diagram Workman HD Kohler Gasoline Engine 3RD−HIGH LOCKOUT SWITCH RED RED ORANGE PINK RED/BLACK YELLOW TAN RED GREEN BLUE YELLOW GRAY BLACK BLACK PINK GREEN WHITE/BLACK YELLOW ORANGE RED GREEN BLACK TA N GREEN BROWN GREEN ORANGE VIOLET BLUE PINK BLACK BLACK BROWN WHITE...

Page 314 - Rear Wire Harness Drawing

Page 11 − 8 Rear Wire Harness Drawing Kohler Gasoline Engine Workman HD LIFT LEVERINTERLOCKSWITCH

Page 315 - Rear Wire Harness Diagram

Page 11 − 9 Rear Wire Harness Diagram Kohler Gasoline Engine Workman HD BLUE RED BROWN ORANGE WHITE ORANGE TAN YELLOW PINK BLACK GRA Y GRA Y GRA Y PINK YELLOW WHITE GREEN ORANGE BLUE ORANGE WHITE/BLACK ORANGE BLACK RED BLACK BLACK RED/BLACK GRAY WHITE/BLACK ORANGE GREEN RED BLACK BLACK BLACK BLACK O...

Toro HD 07369 S?N 3140000001 & up - Manual

Table of Contents:

Summary

Other Toro Models