Toro 4700-D - Manual

Toro 4700-D

Toro 4700-D – Manual, read for free online in PDF format. We hope this helps you resolve any issues you may have. If you have further questions, please contact us through the contact form.

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Table of Contents:

  • Page 2 – This page is intentionally blank.
  • Page 3 – Table Of Contents; Chapter 2 -- Product Records and Maintenance
  • Page 5 – Chapter 1; Safety; Table of Contents; Safety
  • Page 6 – General Safety Instructions; To reduce the potential for injury or death,; Before Operating
  • Page 7 – Maintenance and Service
  • Page 9 – Safety and Instruction Decals; Numerous safety and instruction decals are affixed to
  • Page 11 – Chapter 2; Product Records and Maintenance
  • Page 12 – Equivalents and Conversions
  • Page 13 – Torque Specifications; reduced by 25% for lubricated fasteners; Fastener Identification
  • Page 16 – Other Torque Specifications; Grade 5; Conversion Factors
  • Page 17 – Chapter 3; Kubota Diesel Engine; Kubota
  • Page 18 – Specifications
  • Page 19 – General Information; Operator’s Manual; IMPORTANT: Before stopping the engine after
  • Page 20 – Service and Repairs; Air Filter System; Figure 1; FRONT; VACUATOR
  • Page 22 – Exhaust System; Figure 5
  • Page 23 – CAUTION
  • Page 24 – Fuel System; Figure 7
  • Page 25 – DANGER
  • Page 26 – Radiator; Figure 8
  • Page 27 – Do not open radiator cap or drain coolant if the
  • Page 28 – Engine
  • Page 32 – Pump Adapter Plate
  • Page 35 – Chapter 4; Hydraulic System; Hydraulic System
  • Page 37 – The pressure specifications listed above are
  • Page 38 – Check Hydraulic Fluid
  • Page 39 – Relieving Hydraulic System Pressure; IMPORTANT: When operating the traction system
  • Page 40 – Hydraulic Hoses; WARNING
  • Page 44 – Hydraulic Schematics; Hydraulic
  • Page 46 – Hydraulic Flow Diagrams; Traction; Groundsmaster
  • Page 50 – Lower
  • Page 59 – Mow Circuit; PTO Disengaged; CUTTING DECK LOCATIONS
  • Page 60 – Cutting Deck Blade Braking
  • Page 63 – Steering Circuit; Left Turn
  • Page 65 – Engine Cooling Fan Circuit; Forward Direction Fan Operation; REVERSE; DIRECTION
  • Page 66 – Special Tools; Hydraulic Pressure Test Kit
  • Page 67 – Hydraulic Test Fitting Kit
  • Page 68 – High Pressure Hydraulic Oil Filter
  • Page 69 – Troubleshooting; General Hydraulic System Problems; Problem
  • Page 70 – Traction Circuit Problems
  • Page 71 – PTO Problems
  • Page 72 – Steering Circuit Problems
  • Page 73 – Lift/Lower Circuit Problems
  • Page 74 – Engine Cooling Fan Circuit Problems
  • Page 76 – Traction Circuit Charge Pressure (Using Pressure Gauge); PRESSURE
  • Page 77 – Prevent personal injury and/or damage to equip-
  • Page 78 – Traction Circuit Relief Pressure (Using Pressure Gauge); FORWARD DIRECTION
  • Page 79 – Move machine to an open area, away from people
  • Page 84 – Cutting Deck Circuit Pressure (Using Pressure Gauge)
  • Page 86 – PUMP SECTION P2 SHOWN; TESTER
  • Page 88 – MEASURING
  • Page 92 – Steering Circuit Relief Pressure (Using Pressure Gauge); (STEERING WHEEL TURNED
  • Page 96 – Gauges and Flow Meter)
  • Page 98 – Cooling Fan Circuit (Using Pressure Gauge and Phototac)
  • Page 102 – Check Hydraulic Lines and Hoses
  • Page 103 – Flush Hydraulic System
  • Page 104 – Charge Hydraulic System
  • Page 106 – Gear Pump
  • Page 108 – Gear Pump Service; thrust plates for each pump section together do not
  • Page 112 – the Eaton Model 72400 Servo Controlled Piston Pump
  • Page 114 – WD/2WD and Filtration/Charge Control Manifolds
  • Page 116 – WD/2WD Control Manifold Service; UP
  • Page 118 – Filtration/Charge Control Manifold Service
  • Page 120 – Rear Axle Motor
  • Page 122 – Front Wheel Motors
  • Page 124 – Rear Axle and Front Wheel Motor Service; FRONT WHEEL MOTOR SHOWN
  • Page 125 – Cutting Deck Motor; Removal
  • Page 126 – Cutting Deck Motor Service
  • Page 130 – Deck Control Manifold
  • Page 136 – Steering Control Valve
  • Page 138 – Steering Control Valve Service; For repair of the steering control valve, see the
  • Page 140 – Steering Cylinder
  • Page 142 – Steering Cylinder Service
  • Page 144 – Engine Cooling Fan Motor; The radiator and engine may be hot. To avoid
  • Page 146 – Engine Cooling Fan Motor Service; For disassembly, inspection and assembly procedures
  • Page 148 – Fan Control Manifold
  • Page 150 – Fan Control Manifold Service
  • Page 152 – Lift Control Manifold; IMPORTANT: To prevent unexpected deck lower-
  • Page 153 – Make sure that cutting decks are fully lowered
  • Page 155 – For solenoid and control valve service procedures, see
  • Page 158 – Lift Circuit Junction Manifold
  • Page 166 – Lift Cylinder Service
  • Page 168 – Hydraulic Reservoir
  • Page 170 – Hydraulic Oil Cooler
  • Page 173 – Chapter 5; Electrical System; Electrical System
  • Page 175 – Electrical Drawings; The electrical schematics and other electrical drawings
  • Page 176 – Multimeter
  • Page 178 – Diagnostic Display
  • Page 182 – Starting Problems
  • Page 183 – General Run and Transport Problems
  • Page 184 – Cutting Deck Operating Problems
  • Page 185 – Electrical System Quick Checks; Voltage Measured; Charging System Test; At least 0.50 volt over initial battery voltage.; Glow Plug System Test
  • Page 186 – Check Operation of Interlock Switches; Do not disconnect safety switches. They are for
  • Page 187 – Ignition Switch
  • Page 188 – Fuses; Fuse Testing
  • Page 189 – Indicator Lights
  • Page 190 – PTO Switch
  • Page 191 – Cutting Deck Lift Switches
  • Page 193 – Engine Cooling Fan Switch
  • Page 194 – Seat Switch; Testing
  • Page 195 – Parking Brake Switch; Switch Testing
  • Page 196 – Cutting Deck Position Switch
  • Page 197 – Hour Meter; Hobbs; Temperature Gauge
  • Page 198 – Glow and Main Power Relays
  • Page 199 – Start Relay
  • Page 200 – Hydraulic Solenoid Valve Coils
  • Page 201 – Engine Coolant and Hydraulic Oil Temperature Senders
  • Page 202 – Fuel Pump
  • Page 203 – Temperature Sender
  • Page 205 – Battery Storage
  • Page 206 – Battery Service
  • Page 209 – Hydraulic Solenoid Valve Coil
  • Page 211 – Chapter 6; Axles, Planetaries and Brakes
  • Page 213 – The Traction Unit Operator’s Manual provides informa-
  • Page 214 – Brake Assembly
  • Page 216 – Brake Inspection and Repair; Figure 4
  • Page 218 – Planetary Wheel Drive Assembly
  • Page 220 – Planetary Wheel Drive Service
  • Page 224 – Rear Axle Assembly
  • Page 226 – Rear Axle Service
  • Page 227 – Figure 12 illustrates the rear axle used on the
  • Page 228 – Bevel Gear Case and Axle Case
  • Page 229 – Inspection
  • Page 232 – Differential Shafts
  • Page 233 – Axle Shafts
  • Page 234 – Input Shaft/Pinion Gear
  • Page 236 – Differential Gear
  • Page 237 – ferential case I.D. to determine the side gear to case
  • Page 239 – Pinion Gear to Ring Gear Engagement; Toe
  • Page 241 – Chapter 7; Chassis; Chassis
  • Page 244 – Steering Column
  • Page 246 – Console Arm
  • Page 254 – Operator Seat
  • Page 256 – Operator Seat Service
  • Page 257 – Disassemble operator seat as necessary using Fig-
  • Page 258 – Operator Seat Suspension
  • Page 260 – Hood
  • Page 263 – Chapter 8; Cutting Decks; Cutting
  • Page 265 – Never install or work on the cutting decks or lift; The Cutting Deck Operator’s Manual provides informa-
  • Page 266 – Factors That Can Affect Quality of Cut; Factor
  • Page 267 – Rear Roller Bearing and Seal Installation Tools; Spindle Plug
  • Page 268 – Adjustments; Blade Stopping Time
  • Page 270 – Blade Spindle Assembly; Figure 3
  • Page 272 – Blade Spindle Service
  • Page 274 – Rear Roller; Figure 9
  • Page 276 – Rear Roller Service; IMPORTANT: During assembly process, frequently
  • Page 278 – Front Roller Service
  • Page 280 – Cutting Deck Carrier Frame
  • Page 283 – Chapter 9; Foldout Drawings; Foldout Drawings
  • Page 285 – Hydraulic Schematic
  • Page 287 – Electrical Schematic
  • Page 290 – Main Wire Harness
  • Page 292 – Seat and Console Wire Harness
  • Page 294 – Power Center Wire Harness
  • Page 296 – Deck 6 and 7 Wire Harness
Loading the manual

(Models 30857 and 30858)

Part No. 09172SL

Service Manual

Groundsmaster

R

4500 -- D/4700 -- D

Preface

The purpose of this publication is to provide the service
technician with information for troubleshooting, testing
and repair of major systems and components on the
Groundsmaster 4500-- D (Model 30857) and 4700-- D
(Model 30858).

REFER TO THE TRACTION UNIT AND CUTTING
UNIT OPERATOR’S MANUALS FOR OPERATING,
MAINTENANCE

AND

ADJUSTMENT

INSTRUC-

TIONS. For reference, insert a copy of the Operator ’s
Manuals and Parts Catalog for your machine into Chap-
ter 2 of this service manual. Additional copies of the Op-
erator ’s Manuals and Parts Catalog are available on the
internet at www.Toro.com.

The Toro Company reserves the right to change product
specifications or this publication without notice.

This safety symbol means DANGER, WARNING
or CAUTION, PERSONAL SAFETY INSTRUC-
TION. When you see this symbol, carefully read
the instructions that follow. Failure to obey the
instructions may result in personal injury.

NOTE: A NOTE will give general information about the
correct operation, maintenance, service, testing or re-
pair of the machine.

IMPORTANT: The IMPORTANT notice will give im-
portant instructions which must be followed to pre-
vent damage to systems or components on the
machine.

E

The Toro Company -- 2009

Groundsmaster 4700 -- D

Groundsmaster 4500 -- D

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Summary

Page 2 - This page is intentionally blank.

Groundsmaster 4500-- D/4700-- D This page is intentionally blank.

Page 3 - Table Of Contents; Chapter 2 -- Product Records and Maintenance

Groundsmaster 4500-- D/4700-- D Table Of Contents Chapter 1 -- Safety General Safety Instructions 1 -- 2 . . . . . . . . . . . . . . . . . . Jacking Instructions 1 -- 4 . . . . . . . . . . . . . . . . . . . . . . . . . Safety and Instruction Decals 1 -- 5 . . . . . . . . . . . . . . . . Chapter 2 --...

Page 5 - Chapter 1; Safety; Table of Contents; Safety

Groundsmaster 4500--D/4700--D Page 1 -- 1 Safety Chapter 1 Safety Table of Contents GENERAL SAFETY INSTRUCTIONS 2 . . . . . . . . . . . . Before Operating 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . While Operating 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maintenance...

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