Page 2 - CONTENTS
i CONTENTS SECTION PAGE I. SAFETY SECTION 1 A. CODES AND CLEARANCES 3 B. MAKE-UP AIR 4 II. GENERAL INSTRUCTIONS 5 A. CHIMNEY 6 B. VENTING 10 C. DRAFT REGULATORS 11 D. DUCT WORK/AIR CONDITIONING 11 E. AIR FILTER(S) 15 F. LIMIT POSITION AND LOCATION 16 G. BURNER INSTALLATION 16 H. BURNER SPECIFICATION...
Page 3 - ii
ii Model Number Digit 1 2 3 4 5 6 7 8 9 10 11 12 Fuel Configuration Heat Exchanger Identifier Flue Feature Capacity Capacity Capacity Blower Type Clg Airflow Cap. Clg Airflow Cap. Burner Oil Furnace Model Nomenclature Example Model Numbers O D 6 F A 0 7 2 D 4 8 B O D 6 F A 0 7 2 D V 5 R O D 6 R A 0 ...
Page 4 - This furnace is not to be used as a construction heater.
1 I. SAFETY SECTION This page and the following contains various warnings and cautions found throughout the Oil Furnace Manual. Please read and comply with the statements below. c WARNING AND CAUTIONS: c WARNING: This furnace is not to be used as a construction heater. See Page 3 c CAUTION MUST BE T...
Page 6 - explained in the; Homeowner/User Information and Routine Maintenance; section of this manual.; Combustible material:
3 The entire text of these instructions must be read and understood, before installing the appliance. It is the installer's responsibility to do the following: 1. Inform and demonstrate to the user, the correct operation and maintenance of the appliance, as explained in the Homeowner/User Informatio...
Page 7 - Airflow Requirements and Sizing of; Airflow Requirements and Sizing of Ductwork; THESE OPENINGS MUST BE FREE AND UNOBSTRUCTED.
4 b. Non-combustible material: “...material that is not capable of being ignited and burned; such as material consisting entirely of, or a combination of, steel, iron, brick, concrete, slate, asbestos, glass, and plaster.” : Carefully read and thoroughly understand the following guidelines and warni...
Page 8 - II. GENERAL INSTRUCTIONS - READ BEFORE START OF INSTALLATION; Combustible Material:; FRONT; Note
5 II. GENERAL INSTRUCTIONS - READ BEFORE START OF INSTALLATION 1. The heating output capacity of the furnace proposed for installation should be based on a heat loss calculation made according to the manuals provided by the Air Conditioning Contractors of America (ACCA) or the American Society of He...
Page 9 - The; inside area of the chimney liner; should equal, at minimum, the area of the vent pipe exiting the; minimum; inside area of the chimney. If more than one appliance vent
6 A. CHIMNEY : The furnace must be connected to an adequate chimney or an approved vent in accordance with these instructions. An adequate chimney is one that is sealed and lined with the capability of producing a (-).04" WC flue draft and having the capacity to handle the amount of stack gases ...
Page 12 - REDUCTION OF CLEARANCES WITH SPECIFIED FORMS OF PROTECTION:; in each direction to make C equal to A.
9 Fig. 6: Suggested method to accommodate vent connector passage through a wall composed of a combustible material. Fig. 7: Alternate constructions that allow reduced clearances to combustible materials. REDUCTION OF CLEARANCES WITH SPECIFIED FORMS OF PROTECTION: Type of protection applied to and co...
Page 13 - CAUTION MUST BE TAKEN NOT TO EXCEED 90°; Beckett AFG
10 The vent connector pipe between the furnace and chimney shall be of equal diameter as the flue outlet of the furnace. The vent connector pipe must be made of 24 gauge (or thicker) corrosion-resistant steel. The vent connector pipe should be as short as possible and installed so that it has a cont...
Page 14 - unless specified otherwise by the individual coil manufacturer.; Airflow Requirements and Sizing of Duct Work:; This furnace has been designed to
11 The combustion air inlet can be installed through the either the lower left side casing knock-out or the lower right side casing knock-out. C. DRAFT REGULATORS: A draft regulator is supplied with the furnace and should be installed according to the regulator manufacturers recommendations. With th...
Page 16 - this method for sizing the supply side ductwork for a
13 The ASHRAE Handbook – Fundamentals is an excellent source of duct system design principles and pressure drop data. Conversely, for a specified type of fitting, it is also possible to determine the required size or diameter of the component for a specified pressure drop and flowrate. h. The resist...
Page 17 - RETURN AIR DUCT SYSTEM; should equal the warm air duct system in airflow capabilities.
14 8. As a final step in the installation, the appliance must be adjusted to deliver a temperature rise within the range of 50° to 80°F. Adjust the blower motor speed to obtain a temperature rise within the acceptable range. The required blower speed will depend on the airflow resistance of a supply...
Page 18 - performance and/or void the warranty on this unit.; Disposable
15 E. Air Filters Filter Installation The OD6 comes with (2) two 18-3/4” x 12-3/4” reusable filters. A “W” style filter rack is shipped with the furnace for placement of the filters inside the return air plenum. Access to the filters is through the removable blower door. For horizontal installations...
Page 19 - DO NOT remove
16 F. LIMIT POSITION AND LOCATION c WARNING: The predetermined limit locations on all of the Thermo Pride oil fired furnaces have been tested and approved by Thermo Products, LLC. Any attempt to relocate these safety controls or replace these safety controls with a control that is not approved, or i...
Page 22 - DO NOT CHANGE POSITION OF THE CHAMBER!; H. BURNER SPECIFICATIONS AND APPLICATIONS:; For more specific burner information, contact:
19 Fig. 13: Burner insertion illustration (Top view) When mounting the burner, the mounting plate (Fig. 12) must be removed to provide access to the area in front of the combustion chamber. A fiber insulating sleeve or amulet is provided on the burner tube of specific Thermo Pride burners.(see Fig. ...
Page 23 - Riello 2-stage burner specifications and applications:; BURNER G5D; Riello Corporation of America,; OIL NOZZLE CAPACITY CHART
20 Table 7: Oil nozzle capacity All rates shown achieved with 120 PSIG pump pressure for Beckett and 140 PSIG pump pressure for Riello. * Based on #2 domestic heating fuel oil having heating value of 140,000 BTU per gallon. ** Based on thermal efficiency of 84%-85%. Riello 2-stage burner specificati...
Page 25 - Where practical, provide rigid supports for the piping.; Avoid running tubing against any type of heating unit and across; If possible, install the tubing under the floor.; Do; Avoid the use of tube fittings in inaccessible locations.
22 I. OIL TANK AND PIPING: : All local codes and ordinances take precedence with regard to selection and installation of oil storage tank and oil supply (and return) lines. In the absence of local codes, all tanks and lines must be selected and installed according to the instructions in this manual ...
Page 26 - C temperature rise. Depending upon
23 When the oil tank is located below the level of the burner, it is necessary to “lift” the oil to the burner. A return line should be connected between the fuel pump and tank. This requires insertion of the "by-pass" plug into the fuel pump. If the lift (vertical distance between the suppl...
Page 27 - Please be certain that all; The rating
24 Model Potential/Frequenc y/No. of Phases (V/Hz/Ph) Supply/Return Air Blower Full Load Current (Amps) @ 115 VAC Oil Burner Assembly Full Load Current (Amps) @ 115 VAC Maximum Time Delay Type Fuse or Inverse Time Circuit Breaker Size (Amps) Minimum Recommende d 75 deg. C. Copper Power Wiring Size (...
Page 28 - Thermostat Anticipator Setting:
25 Figure 15: The Fan Control Module NOTICE: It is important to confirm that the operating voltage of the humidifier or EAC being installed matches the output of this control. If not, a field supplied relay or transformer may be necessary to provide the proper control and supply voltage for the acce...
Page 29 - Preferred method of adjustment:
26 Figure 16: Heat Anticipator Adjustment Scale In many cases, this setting can be found in the thermostat installation instructions. If this information is not available, or if the correct setting is questioned, the following procedures should be followed: Preferred method of adjustment: Using an a...
Page 30 - If a slightly
27 This formula can be used to calculate the correct setting for the adjustable heat anticipator: Ammeter reading = Anticipator Setting. No. of wire loops Or in this case, _2.5 A. = 0.25 A. (Anticipator Setting) 10 4. Adjust the position of the anticipator indicator to match the calculated ammeter s...
Page 35 - M. BLOWER CONTROLLER INFORMATION FOR PSC MOTOR
32 M. BLOWER CONTROLLER INFORMATION FOR PSC MOTOR (Note: for ECM blower controller information see: ECM Operation Manual document # Mo-440) TERMINAL DEFINITIONS & FIELD WIRING Burner Harness Connector P1 Pin 1- Limit switch connector. Pin 2- 120 VAC Line connection. Pin 3- Burner pilot contact. ...
Page 38 - Blower On and Off Delays
35 DIP SWITCH 2 SECTION STATE BLOWER DELAY TIMES 1 2 3 4 Counter Flow ON - SEC ON - SEC OFF - MIN OFF OFF 15 30 ON OFF 24 60 OFF ON 36 120 ON ON 48 240 OFF OFF 2 ON OFF 4 OFF ON 6 ON ON 8 Table 11: ON and OFF Blower Delay Time Switch Settings Motor Blower Speed Three interconnected blower speed outp...
Page 39 - PSC TROUBLE SHOOTING; DIAGNOSTIC FEATURES; The red Board Status LED has two functions:
36 PSC TROUBLE SHOOTING DIAGNOSTIC FEATURES The control board is equipped with 4 green Input Status LEDs and 1 red Board Status LED. These are intended to provide a quick view into furnace performance without requiring a voltmeter. The green Input Status LEDs are driven by the “Y”, “W”, “G”, and “DE...
Page 40 - Operating Instructions:; For Your Safety Read Before Operating:; : If you do not follow these instructions exactly, a fire or
37 N. STARTUP PROCEDURES: A. Heating System 1. Initial Startup: : Turn off power to furnace. Before the oil piping system is placed into service, it must have been leak tested by a qualified heating contractor. : For initial start-up of the appliance after installation, it may be necessary to purge ...
Page 42 - Replace the inspection cover above the burner.; COMBUSTION HEAD SETTING FOR 2-STAGE RIELLO BURNER:
39 Figure 19: Preliminary Adjustment of Burner Air Band and Air Shutter i. When ignition is established, make a preliminary burner air adjustment to attain a clean combustion flame. Generally, the burner bulk air band should be about 3/16 inch open and the opening of the burner air shutter set in th...
Page 43 - AIR DAMPER ADJUSTMENT:; mount the cover, simply by means of the upper screw
40 The setting of the fan output according to the installation should be done only through the air damper. Should you want to adjust the setting of the combustion head, with the burner running, turn the rod (1) with a 6mm wrench (2) as follows: TURN TO THE RIGHT: (SIGN + ) In order to increase the v...
Page 44 - In this way the burner will remain permanently in the 1; In this way the burner remains permanently in the 2
41 Figure 22 1 st STAGE ADJUSTMENT: Adjustment of air shutter: place the small plug (9) of the economizer (10) into the position I (Item A). In this way the burner will remain permanently in the 1 st stage. Loosen the nut (2), turn the screw (3) until the air shutter (1) reaches the position desired...
Page 46 - Initial Burner Adjustment; Setting Supply Air Temperature Rise:; Temperature rise = supply air temperature - return air temperature.
43 a. With the oil shut off, remove the 1/8 in. NPT threaded pipe plug located on the lower rear side of the oil pump, refer to Figure 22. Attach a pressure gage, capable of measuring pressure in pounds per square inch gage, PSIG, in this opening, on the discharge side, of the oil pump. NOTICE: It m...
Page 47 - Heating System Initial Startup
44 5. Checkout Procedure: Before any system of oil piping is finally put into service, it shall be carefully tested to assure that it is “gas-tight”, as indicated in the Heating System Initial Startup section of this manual. NOTICE: All controls on the unit should be checked for proper functioning p...
Page 48 - III. USERS INFORMATION SECTION; The burner requires a generous amount of clean combustion air; EXTERIOR OF FURNACE:; The furnace vent pipe should be inspected for signs of rust,; CAUTION: DO NOT ATTEMPT TO MAKE REPAIRS YOURSELF!
45 III. USERS INFORMATION SECTION A. OIL SUPPLY: Do not allow the fuel tank to run completely empty. During the summer, keep the tank full to prevent condensation of moisture on the inside surface of the tank. If the fuel tank runs completely dry, it may be necessary to purge the lines of trapped ai...
Page 49 - Set thermostat substantially above room temperature.; To avoid injury from moving parts, hot surfaces, or electrical
46 D. STARTING THE BURNER: 1. Turn the main service switch to "OFF" position. 2. Set thermostat substantially above room temperature. 3. Open shut-off valves in oil supply line to burner. 4. Turn service switch to furnace "ON". If burner starts and runs, but stops again on lockout, i...
Page 50 - Information and Routine Maintenance; Dealer
47 IV. INSTALLER'S INSTRUCTIONS TO USER: After completing the installation, the installer shall inform and/or demonstrate to the homeowner the following items: 1. The location of these instructions. The instructions must be kept along with instructions for any accessories in the plastic pouch with t...
Page 52 - A one inch (outside diameter) vacuum cleaner hose will fit into the
49 B. HEAT EXCHANGER: c WARNING: A qualified heating contractor must clean the heat exchanger. At least once a year, inspect the heat exchanger for evidence of corrosion, pitting, warpage, deterioration, and carbon (soot) build-up. A layer of soot on the inside of the heat exchanger will act as an i...
Page 54 - check out procedures; Filter maintenance procedure:
51 4. Operational Check: c CAUTION: Before troubleshooting, familiarize yourself with the start up and check out procedures NOTICE: After reassembling the appliance, check for fuel oil leakage from the supply piping. a. Check proper operation of the ignition system and for proper combustion. b. Obse...
Page 55 - Air Filters; Primary reset has been engaged more than two times.
52 Figure 26: Location of Supply/Return Air Filter Filter replacement: To ensure an adequate replacement filter is selected, should the filter require replacing, refer to Table 4, in Air Filters section of this manual, for the minimum filter areas required for different types of available filters. N...
Page 56 - Initial Burner Operation
53 ON SHUTDOWN: 1. Close oil supply (or manual shutoff) valve. 2. Disconnect all electrical power to the unit. 3. Fill the oil tank to reduce water condensation in the tank. 4. If the shutdown period will exceed one heating season, an oil stabilizer should be added to the oil tank. Consult your oil ...
Page 57 - If the unit will not operate in the heating mode,; it may be possible to reactivate the unit by resetting
54 VI. HOMEOWNER/USER INFORMATION AND ROUTINE MAINTENANCE: c WARNING: Never burn garbage or refuse in this appliance. Never try to ignite oil by tossing burning papers or other material into the combustion chamber. c WARNING: Oil-fired appliances produced by Thermo Products are designed for burning ...
Page 59 - In event this control
56 VII. TROUBLESHOOTING: THIS SECTION IS ONLY TO BE PERFORMED BY TRAINED, QUALIFIED SERVICE PERSONNEL, AND NOT BY THE FURNACE OWNER. NOTICE: Before troubleshooting, familiarize yourself with the Initial Startup, Checkout Procedure, and Troubleshooting Flowchart. Refer to the appendices of this manua...
Page 61 - VIII. Sequence of Operations Flow Chart:
Page 68 - CUSTOMER; COMBUSTION
65 COMBUSTION AND EFFICIENCY TESTING FOR THERMO PRIDE OIL FIRED CENTRAL FURNACES. Complete this form for each Thermo Pride furnace installed. Read instruction CUSTOMER NAME ADDRESS CITY, STATE HEATING SYSTEM BURNER MODEL NO. AIR SHUTTER OPENING INS. % OF MAX. (EST) FURNACE MODEL TYPE OF VENTING SYST...
Page 69 - Appendix – A
66 Appendix – A Replacement Parts: Replacement Parts for OD6F*072D**
