Page 2 - THIS PAGE INTENTIONALLY BLANK
Page 3 - NOT
ONE YEAR WARRANTY TDK-Lambda Americas, Inc. (405 Essex Road, Neptune, N.J. 07753), warrants that the unit is free from defects in material or workmanship for a period of ONE YEAR from the date of initial shipment. TDK-Lambda Americas Inc. will service and, at its option, repair or replace parts whic...
Page 4 - MANUFACTURER'S PRODUCT DECLARATION; OPERATING ENVIRONMENT; ) heavy inductive or capacitive loads are frequently switched
TDK-Lambda MANUFACTURER'S PRODUCT DECLARATION INTENDED PURPOSE (USE) The Power Supplies described by this manual are defined by TDK-Lambda Americas Inc. as a component for use in the composition of an apparatus as defined in Article 1 (1) of the EMC Directive (89/336/EEC). These products, as individ...
Page 5 - Description of symbols used in product labeling; SYMBOL PUBLICATION
TDK-Lambda Description of symbols used in product labeling SYMBOL PUBLICATION DESCRIPTION EC Council Directive 93/68/EEC European Community Conformity Assessment Product Mark IEC 348 Attention, consult Accompanying documents IEC 60417-1-5036 Dangerous voltage IEC 60417-1-5019 Protective earth (e.g. ...
Page 6 - The “WARRANTY”, “CLAIM FOR DAMAGE IN SHIPMENT”, and “RETURNING; RETURNING EQUIPMENT; . Give a full description of the difficulty; MECHANICAL INSTALLATION
ELECTRICAL STANDARDS All company primary standards are either certified or are traceable to certification by the National Institute of Standards and Technology. CLAIM FOR DAMAGE IN SHIPMENT This instrument received comprehensive mechanical and electrical inspection before shipment. Immediately upon ...
Page 9 - CHAPTER 1 INTRODUCTION
83-493-001 Rev. K 1 Control & Aux. Power INPUT/POWER PFC / Fuses Inrush Limit High Freq. Resonant Inverter Step-upTransformerHV Rect.HV Filter HV OUTPUT CHAPTER 1 INTRODUCTION 1.1 DESCRIPTION The Series 500A/102A/152A/202A are High Voltage Switching Power Supplies designed specifically for charg...
Page 10 - CHAPTER 2 SPECIFICATIONS; AVERAGE CHARGING RATE; Available as fixed Positive or Negative; HIGH VOLTAGE ASSEMBLY; Insulating Medium/Cable; Voltage Medium Output; Input Voltage selective by Terminal block position
83-493-001 Rev. K 2 CHAPTER 2 SPECIFICATIONS 2.1 AVERAGE CHARGING RATE 500J/s, 1000J/s, 1500J/s, 2000J/s at rated Output Voltage 2.2 PEAK CHARGING RATE 550J/s, 1100J/s, 1650J/s, 2200J/s at rated Output Voltage 2.3 NUMBER OF MODELS IN SERIES 12 Standard (others at extra cost) 2.4 STANDARD VOLTAGE RAN...
Page 11 - Table 2-3 Power Factor
83-493-001 Rev. K 3 2.9 POWER FACTOR Non PFC PFC All models 0.65 0.98 Table 2-3 Power Factor 2.10 EFFICIENCY Better than 85% 2.11 STORED ENERGY Less than 0.3 Joules all models 2.12 STABILITY 0.2% TO 300 Hz. For higher repetition rates, consult factory 2.13 PULSE TO PULSE REPEATABILITY ±0.2% TO 300 H...
Page 15 - Figure 2-3 Mechanical Dimensions for 202A Outputs up to 6KV
83-493-001 Rev. K 7 Figure 2-3 Mechanical Dimensions for 202A Outputs up to 6KV (for grounding instructions see SECTION 3.6)
Page 16 - Figure 2-4 Mechanical Dimensions for 202A Outputs from 7KV to 40KV
83-493-001 Rev. K 8 Figure 2-4 Mechanical Dimensions for 202A Outputs from 7KV to 40KV (for grounding instruction see SECTION 3.6)
Page 17 - CHAPTER 3 INSTALLATION; INITIAL INSPECTION; For 115VAC connect the input line wires to L1 and COM terminals.
83-493-001 Rev. K 9 CHAPTER 3 INSTALLATION 3.1 INITIAL INSPECTION The shipping container should contain the following items: power supply, HV output cable, male 15-pin “D” remote control connector and operator’s manual. Examine the items immediately for damage. Locate the serial number label on the ...
Page 18 - COM; Figure 3-1 Input AC Power Connection NON-PFC Version
83-493-001 Rev. K 10 TB1 L1 COM L2 230 VA C 115 VAC T B1 L1 COM L2 115-2 30 VAC Figure 3-1 Input AC Power Connection NON-PFC Version Figure 3-2 Input AC Power Connection, PFC Version 3.4 POWER CORD SPECIFICATION: Use wire with minimum .064 inches (1.6mm) diameter and 600 V insulation. WARNING: 102A,...
Page 19 - CONNECTING HIGH VOLTAGE OUTPUT; POTENTIAL LETHAL VOLTAGE; Never handle the HV cable during operation.
83-493-001 Rev. K 11 3.5 CONNECTING HIGH VOLTAGE OUTPUT POTENTIAL LETHAL VOLTAGE Ensure that the power supply is off and disconnected from the input power and never operate the power supply without a load capacitor. Make sure that all load capacitors are discharged and shorted to ground before makin...
Page 20 - GROUNDING THE PRODUCT; Figure 3-3 Output Ground Connection
83-493-001 Rev. K 12 3.6 GROUNDING THE PRODUCT 3.6.1 GROUNDING OF INPUT LINE The supply is grounded through the ground terminal of the input connector. A protective ground connection by the way of the grounding conductor in the input terminal is essential for safe operation. 3.6.2 OUTPUT GROUND CONN...
Page 21 - CHAPTER 4 OPERATION; PIN SIGNAL
83-493-001 Rev. K 13 CHAPTER 4 OPERATION 4.1 REMOTE CONTROL The Series 500A/102A/152A/202A is easily controlled through the remote connector on the input panel of the unit. Only the ENABLE/RESET, V PROGRAM and GND signals are required for operation. The remaining signals are provided for status moni...
Page 22 - Figure 4-1 Example of Interface Connection
83-493-001 Rev. K 14 Figure 4-1 Example of Interface Connection
Page 23 - LETHAL VOLTAGES PRESENT; Increase load rep. rate to prevent a full charge.
83-493-001 Rev. K 15 4.2 INITITIAL CHECK-OUT PROCEDURE LETHAL VOLTAGES PRESENT ONLY QUALIFIED PERSONNEL TRAINED IN THE SAFETY ASPECTS OF HIGH VOLTAGE SHOULD PERFORM INITIAL CHECKOUT PROCEDURES. The power supply should have no visible damage or defects and the cover should be securely fastened. Prope...
Page 24 - C - OUTPUT LOAD CAPACITOR; CV; V - PROGRAMMED OUTPUT VOLTAGE; Ave rage Charge Rate =; CHAPTER 5 APPLICATIONS; DETERMINING CAPACITOR CHARGE TIME; Figure 5-1 Output Voltage Waveform; VOLTAGE REVERSAL; Figure 5-2 Output Current Measurement; and T; Average Charge Rate =
83-493-001 Rev. K 16 Peak Charge Rate = C - OUTPUT LOAD CAPACITOR 1 2 CV 2 T C V - PROGRAMMED OUTPUT VOLTAGE Ave rage Charge Rate = T C AND T P ARE SHOWN IN FIGURE 1 2 CV 2 T p V O L TA G E T I M E T c T p CHAPTER 5 APPLICATIONS For clarification and further technical assistance specific to your app...
Page 25 - PARALLELING UNITS
83-493-001 Rev. K 17 A series terminating resistor (or series inductor or clamp diode) must be added as shown if the average value of the peak current exceeds 110% of the normal output current. When choosing Rs, ensure it can withstand the full output voltage across it as well as the power dissipati...
Page 26 - MEASURING HIGH VOLTAGES; Vo; where Vo is the High Voltage being measured.
83-493-001 Rev. K 18 5.4 MEASURING HIGH VOLTAGES A sample of the output voltage is available in the REMOTE connector. If it is desired to measure the HV output externally, care must be taken to understand the accuracy of the measurement. When making a DC measurement, such as when the power supply is...
Page 27 - Figure 5-3 HV Bias Measurements; DETERMINING AC LINE CURRENT; Fs; EFF
83-493-001 Rev. K 19 Figure 5-3 HV Bias Measurements 5.5 DETERMINING AC LINE CURRENT IL = Line current P = Average output power VL = Line voltage PF = Power factor (.65 min) EFF = 0.85 Ex: A 152A operating from 115V – 10% and delivering 1000W average. A x I L 5 . 17 9 . 0 ) 85 . 0 )( 65 )(. 115 ( 10...
Page 28 - LONG CHARGE TIME WITH POWER FACTOR CORRECTED (PFC) UNITS; Figure 5-4 Long Charge Time Operation
83-493-001 Rev. K 20 5.7 LONG CHARGE TIME WITH POWER FACTOR CORRECTED (PFC) UNITS It is advised that you consult the factory if this type of operation is required. On supplies with active Power Factor Correction there is a limit to the length of the charge time. With all capacitor charging supplies,...
Page 29 - CHAPTER 6 MAINTENANCE AND CALIBRATION; SAFETY PRECAUTIONS
83-493-001 Rev. K 21 CHAPTER 6 MAINTENANCE AND CALIBRATION 6.1 SAFETY PRECAUTIONS ONLY QUALIFIED PERSONNEL TRAINED IN THE SAFETY ASPECTS OF HIGH VOLTAGE SHOULD PERFORM CALIBRATION. The calibration steps described in this section require operation of the power supply with the cover removed. Proceed w...
Page 30 - Product Name: UNIVOLT N 61 B; MATERIAL SAFETY DATA SHEET; Base Oil and Additives
Product Name: UNIVOLT N 61 B Revision Date: 20Mar2007 Page 1 of 9 ______________________________________________________________________________________________________________________ MATERIAL SAFETY DATA SHEET SECTION 1 PRODUCT AND COMPANY IDENTIFICATION PRODUCT Product Name: UNIVOLT N 61 B Produc...
Page 31 - Seek immediate medical attention. Do not induce vomiting.
Product Name: UNIVOLT N 61 B Revision Date: 20Mar2007 Page 2 of 9 ______________________________________________________________________________________________________________________ SECTION 4 FIRST AID MEASURES INHALATION Remove from further exposure. For those providing assistance, avoid exposur...
Page 32 - This material is a static accumulator.; SECTION 8; When mists / aerosols
Product Name: UNIVOLT N 61 B Revision Date: 20Mar2007 Page 3 of 9 ______________________________________________________________________________________________________________________ Response Center can be reached at (800)424-8802. PROTECTIVE MEASURES Avoid contact with spilled material. Warn or e...
Page 33 - Liquid
Product Name: UNIVOLT N 61 B Revision Date: 20Mar2007 Page 4 of 9 ______________________________________________________________________________________________________________________ PERSONAL PROTECTION Personal protective equipment selections vary based on potential exposure conditions such as ap...
Page 34 - Negligible
Product Name: UNIVOLT N 61 B Revision Date: 20Mar2007 Page 5 of 9 ______________________________________________________________________________________________________________________ Flammable Limits (Approximate volume % in air): LEL: N/D UEL: N/D Autoignition Temperature: >315°C (599°F) Boili...
Page 35 - The following ingredients are cited on the lists below:; Material -- Not expected to be harmful to aquatic organisms.; DISPOSAL CONSIDERATIONS
Product Name: UNIVOLT N 61 B Revision Date: 20Mar2007 Page 6 of 9 ______________________________________________________________________________________________________________________ data for structurally similar materials. CHRONIC/OTHER EFFECTS For the product itself: Prolonged and/or repeated sk...
Page 37 - HYDROTREATED LIGHT NAPHTHENIC DISTILLATE (PETROLEUM); HEALTH HAZARDS; Use
Product Name: UNIVOLT N 61 B Revision Date: 20Mar2007 Page 8 of 9 ______________________________________________________________________________________________________________________ HYDROTREATED LIGHT NAPHTHENIC DISTILLATE (PETROLEUM) 64742-53-6 4, 13 --REGULATORY LISTS SEARCHED-- 1 = ACGIH ALL 6...
