Page 4 - MANUAL LAYOUT
MANUAL LAYOUT 1. SECTION NAME Parts are broadly classi fi ed according to their functions. Refer to the Group Index (table of contents) for respective section name. 2. FIG. No. The FIG. number indexes the reference and part numbers to the illustration. Figure numbers that vary only in the tens place...
Page 5 - GROUP INDEX; Group Name Page; INDEX OF DESCRIPTION SYMBOLS
GROUP INDEX Group Name Page GENERATOR ............................................................................................. 6 FRAME ....................................................................................................... 8 CONTROLS.................................................
Page 6 - R1100 - 6 - 05-04; SECTION 1
R1100 - 6 - 05-04 SECTION 1 GENERATOR GROUP FIG. 100
Page 7 - R1100 - 7 - 05-04
REF PART NO DESCRIPTION QTY REMARKS FROM - TO FIG R1100 - 7 - 05-04 SECTION 1 GENERATOR GROUP 210 33K-22351-08 STATOR 1 100 220 33K-20902-08 ROTOR 1 100 222 32B-21001-08 BALL BEARING 1 100 224 33K-20906-08 BOLT 1 100 252 33K-20907-03 RING 1 100 254 33K-20905-08 FLANGE BOLT 2 100 260 33K-20903-08 REA...
Page 8 - R1100 - 8 - 05-04; SECTION 2
Page 9 - R1100 - 9 - 05-04
REF PART NO DESCRIPTION QTY REMARKS FROM - TO FIG R1100 - 9 - 05-04 SECTION 2 FRAME GROUP 10 33K-37101-03 FRONT FRAME, R 1 200 11 33K-37201-03 FRONT FRAME, L 1 200 12 33K-37301-03 REAR FRAME, R 1 200 13 33K-37401-03 REAR FRAME, L 1 200 80 33K-58413-03 SPONGE , R frame 1 200 81 33K-58414-03 SPONGE, R...
Page 10 - R1100 - 10 - 05-04; SECTION 3
R1100 - 10 - 05-04 SECTION 3 CONTROL GROUP FIG. 300
Page 11 - R1100 - 11 - 05-04
REF PART NO DESCRIPTION QTY REMARKS FROM - TO FIG R1100 - 11 - 05-04 SECTION 3 CONTROL GROUP 480 014-00501-00 SCREW 4 300 500 33K-40031-50 CONTROL PANEL AY 1 300 505 33K-40101-03 FRONT PANEL 1 300 510 33K-41905-03 FILM 1 300 528 33K-41810-03 CLEAR PANEL 1 300 530 391-47000-03 AC RECEPTACLE 1 300 535...
Page 12 - R1100 - 12 - 05-04; SECTION 4
Page 13 - R1100 - 13 - 05-04
REF PART NO DESCRIPTION QTY REMARKS FROM - TO FIG R1100 - 13 - 05-04 SECTION 4 COVER GROUP 230 33K-50201-03 REAR COVER 1 400 260 013-10600-30 SCREW and WASHER 4 400 266 33K-50205-01 NUT 4 400 280 33K-58318-13 REAR COVER SPONGE 1 2 400 281 33K-58319-13 REAR COVER SPONGE 2 1 400 282 33K-88322-03 REAR ...
Page 14 - R1100 - 14 - 05-04; SECTION 5
R1100 - 14 - 05-04 SECTION 5 CRANKCASE GROUP FIG. 500
Page 15 - R1100 - 15 - 05-04
REF PART NO DESCRIPTION QTY REMARKS FROM - TO FIG R1100 - 15 - 05-04 SECTION 5 CRANKCASE GROUP 10 284-10103-01 CRANKCASE 1 500 20 237-14202-03 VALVE GUIDE 2 500 26 277-16010-01 STEM SEAL 1 500 30 044-02000-70 OIL SEAL 1 500 40 060-02001-40 BALL BEARING 1 500 50 031-00600-20 DOWEL PIN 2 500 70 010-50...
Page 16 - R1100 - 16 - 05-04; SECTION 6
R1100 - 16 - 05-04 SECTION 6 CRANKSHAFT, PISTON GROUP FIG. 600
Page 17 - R1100 - 17 - 05-04
REF PART NO DESCRIPTION QTY REMARKS FROM - TO FIG R1100 - 17 - 05-04 SECTION 6 CRANKSHAFT, PISTON GROUP 10 284-20501-01 CRANK SHAFT CP 1 600 27 031-00400-10 DOWEL PIN 1 600 40 023-02001-00 SPACER 1 T=0.8 600 41 023-02001-10 SPACER 1 T=1.0 600 42 023-02001-20 SPACER 1 T=1.2 600 310 284-22501-20 CONNE...
Page 18 - R1100 - 18 - 05-04; SECTION 7
R1100 - 18 - 05-04 SECTION 7 INTAKE and EXHAUST GROUP FIG. 700
Page 19 - R1100 - 19 - 05-04
REF PART NO DESCRIPTION QTY REMARKS FROM - TO FIG R1100 - 19 - 05-04 SECTION 7 INTAKE and EXHAUST GROUP 10 284-31701-11 CAMSHAFT 1 700 34 227-38601-23 PIN, spring 1 700 35 284-36401-03 RELEASE LEVER 1 700 36 005-19041-00 SPRING PIN 1 700 37 003-15170-00 SNAP RING, outer 1 700 38 274-38701-23 RETURN ...
Page 20 - R1100 - 20 - 05-04; SECTION 8
R1100 - 20 - 05-04 SECTION 8 GOVERNOR GROUP FIG. 800
Page 21 - R1100 - 21 - 05-04
REF PART NO DESCRIPTION QTY REMARKS FROM - TO FIG R1100 - 21 - 05-04 SECTION 8 GOVERNOR GROUP 10 284-42302-21 GOVERNOR LEVER 1 800 20 230-42201-01 GOVERNOR SHAFT 1 800 25 023-00603-70 SPACER 1 800 30 105-42701-11 GOVERNOR ROD CP 1 800 40 284-42803-03 ROD SPRING 1 800 50 003-13050-00 CLIP 2 800 60 00...
Page 22 - R1100 - 22 - 05-04; SECTION 9
R1100 - 22 - 05-04 SECTION 9 COOLING and STARTING GROUP FIG. 900
Page 23 - R1100 - 23 - 05-04
REF PART NO DESCRIPTION QTY REMARKS FROM - TO FIG R1100 - 23 - 05-04 SECTION 9 COLING and STARTING GROUP 10 284-51201-03 BLOWER HOUSING 1 900 40 011-00801-60 FLANGE BOLT 1 900 41 011-00803-02 FLANGE BOLT 3 900 60 284-53601-01 CYLINDER BAFFLE CP 1 900 61 284-53603-03 CYLINDER BAFFLE (E/G) 1 900 80 01...
Page 24 - R1100 - 24 - 05-04
R1100 - 24 - 05-04 SECTION 9 COOLING and STARTING GROUP FIG. 910
Page 25 - R1100 - 25 - 05-04
REF PART NO DESCRIPTION QTY REMARKS FROM - TO FIG R1100 - 25 - 05-04 SECTION 9 COOLING and STARTING GROUP 210 284-50221-10 RECOIL AY 1 910 -1 284-50224-08 SPIRAL SPRING 1 910 -2 284-50222-08 REEL 1 910 -3 284-50233-08 STARTER ROPE 1 910 -4 530-50021-10 STARTER KNOB 1 910 -5 284-50223-08 RATCHET 1 91...
Page 26 - R1100 - 26 - 05-04; FUEL GROUP
Page 27 - R1100 - 27 - 05-04
REF PART NO DESCRIPTION QTY REMARKS FROM - TO FIG R1100 - 27 - 05-04 SECTION 10 FUEL GROUP 10 33K-61101-12 FUEL TANK 1 1000 30 33K-65001-01 FUEL TANK CAP 1 1000 40 33K-61201-J1 FUEL FILTER 1 1000 50 33K-63001-10 FUEL COCK 1 1000 55 33K-61401-01 FUEL STRAINER 1 1000 57 004-36051-20 SCREW and WASHER 1...
Page 28 - R1100 - 28 - 05-04; CARBURETOR GROUP
R1100 - 28 - 05-04 SECTION 11 CARBURETOR GROUP FIG. 1100
Page 29 - R1100 - 29 - 05-04
REF PART NO DESCRIPTION QTY REMARKS FROM - TO FIG R1100 - 29 - 05-04 SECTION 11 CARBURETOR GROUP 210 284-62301-20 CARBURETOR 1 1100 -1 284-62535-08 THROTTLE VALVE 1 1100 -2 284-62455-08 SCREW 2 1100 -3 284-62525-08 VALVE CHOKE 1 1100 -5 284-62420-08 SLOW JET 1 1100 -8 284-62520-08 CHOKE SHAFT AY 1 1...
Page 30 - R1100 - 30 - 05-04; ELECTRICAL GROUP
R1100 - 30 - 05-04 SECTION 12 ELECTRICAL GROUP FIG. 1200
Page 31 - R1100 - 31 - 05-04
REF PART NO DESCRIPTION QTY REMARKS FROM - TO FIG R1100 - 31 - 05-04 SECTION 12 ELECTRICAL GROUP 11 284-79430-21 IGNITION COIL 1 1200 23 023-00603-60 SPACER 2 1200 30 001-14064-50 BOLT and WASHER 2 1200 100 065-01403-80 SPARK PLUG 1 1200 112 284-75501-03 GROMMET 1 1200 700 230-76301-11 OIL SENSOR 1 ...
Page 32 - R1100 - 32 - 05-04; ACCESSORIES GROUP
R1100 - 32 - 05-04 SECTION 13 ACCESSORIES GROUP FIG. 1300
Page 33 - R1100 - 33 - 05-04
REF PART NO DESCRIPTION QTY REMARKS FROM - TO FIG R1100 - 33 - 05-04 SECTION 13 ACCESSORIES GROUP 10 33K-99001-00 ACCESSORY TOOL KIT 1 1300
