Page 2 - LCD Digital Color TV; Chassis; Self Diagnosis
SERVICE MANUAL SERVICE MANUAL LCD Digital Color TV AZ1-L Chassis 9-888-294-01 Self Diagnosis Supported model
Page 3 - MODEL LIST
MODEL LIST MODEL COLOR COMMANDER DESTINATION MODEL COLOR COMMANDER DESTINATION KDL-32EX305 BLACK RM-YD047 ARGENTINAKDL-32EX305 BLACK RM-YD047 LATIN AMERICA KDL-32EX306 BLACK RM-YD047 ARGENTINAKDL-32EX306 BLACK RM-YD047 LATIN AMERICA KDL-32EX405 BLACK RM-YD047 ARGENTINA KDL-32EX405 BLACK RM-YD047 LAT...
Page 4 - Speci; Legend; TABLE OF CONTENTS
KDL-32EX305/32EX306/32EX405/40EX405/40EX406/46EX405 i Speci fi cations..................................................................................................................................................................................1 Warnings and Cautions ...............................
Page 5 - Balance
KDL-32EX305/32EX306/32EX405/40EX405/40EX406/46EX405 ii TABLE OF CONTENTS 2-2. Adjustments After Replacing the BAL Board or LCD Panel ......................................................................................... 20 2-2-1. Updating the Software ................................................
Page 6 - SPECIFICATIONS
KDL-32EX305/32EX306/32EX405/40EX405/40EX406/46EX405 1 SPECIFICATIONS Sistema Sistema de TV Digital: SBTVD (para los modelos series EX406/EX405/EX306/EX305) Cobertura de canales VHF: 2-13, UHF: 14-69CATV (Análogo): 1-125 Sistema del panel Panel LCD (pantalla de cristal líquido) Salida de bocinas 10 W...
Page 7 - Verificación de los accesorios
KDL-32EX305/32EX306/32EX405/40EX405/40EX406/46EX405 2 SPECIFICATIONS 1.127 × 711 × 294 1.127 × 674 × 102 5 4 1 × 5 4 32EX405 32EX30632EX305 W 3 1 1 W 4 1 1 80,0 31,5 (32 clase) 1.366 puntos (horizontal) × 768 líneas (vertical) 0 2 2 × 2 3 5 × 0 0 8 7 9 × 7 9 4 × 0 0 8 200 × 200 0 , 1 1 5 , 9 *2 El m...
Page 8 - WARNINGS AND CAUTIONS
KDL-32EX305/32EX306/32EX405/40EX405/40EX406/46EX405 3 CAUTION These servicing instructions are for use by quali fi ed service personnel only. To reduce the risk of electric shock, do not perform any servicing other than that contained in the operating instructions unless you are quali fi ed to do so...
Page 9 - USE CAUTION WHEN HANDLING THE LCD PANEL; SAFETY-RELATED WARNING
KDL-32EX305/32EX306/32EX405/40EX405/40EX406/46EX405 4 USE CAUTION WHEN HANDLING THE LCD PANEL When repairing the LCD panel, be sure you are grounded by using a wrist band. When installing the LCD panel on a wall, the LCD panel must be secured using the 4 mounting holes on the rear cover. 1) Do not p...
Page 11 - LEAKAGE TEST; any one of three methods.; HOW TO FIND A GOOD EARTH GROUND; on most AC outlet boxes is also at earth ground.
KDL-32EX305/32EX306/32EX405/40EX405/40EX406/46EX405 6 SAFETY CHECK-OUT LEAKAGE TEST The AC leakage from any exposed metal part to earth ground and from all exposed metal parts to any exposed metal part having a return to chassis, must not exceed 0.5 mA(500 microamperes). Leakage current can be measu...
Page 12 - SELF DIAGNOSIS FUNCTIONS; SELF DIAGNOSIS FUNCTION; DIAGNOSTIC TEST INDICATORS; fl
KDL-32EX305/32EX306/32EX405/40EX405/40EX406/46EX405 7 SELF DIAGNOSIS FUNCTIONS SELF DIAGNOSIS FUNCTION The units in this manual contain a self-diagnostic function. If an error occurs, the STANDBY LED will automatically begin to fl ash. The number of times the LED fl ashes translates to a probable so...
Page 13 - STANDBY LED FLASH COUNT
KDL-32EX305/32EX306/32EX405/40EX405/40EX406/46EX405 8 SELF DIAGNOSIS FUNCTIONS STANDBY LED FLASH COUNT Ambient Sensor/ (IR) Infrared Receiver Picture Off / Timer LED Standby LED Power LED 2 times 5 times LED ON 0.3 sec. LED OFF 0.3 sec. LED OFF 3 sec.
Page 14 - VIEWING THE SELF CHECK DIAGNOSTIC LIST; rmed, it is possible to; POWER
KDL-32EX305/32EX306/32EX405/40EX405/40EX406/46EX405 9 SELF DIAGNOSIS FUNCTIONS VIEWING THE SELF CHECK DIAGNOSTIC LIST For errors with symptoms such as “power sometimes shuts off” or “screen sometimes goes out” that cannot be con fi rmed, it is possible to bring up past occurrences of a failure for c...
Page 15 - CLEARING THE SELF CHECK DIAGNOSTIC LIST; EXITING THE SELF CHECK DIAGNOSTIC SCREEN
KDL-32EX305/32EX306/32EX405/40EX405/40EX406/46EX405 10 CLEARING THE SELF CHECK DIAGNOSTIC LIST Since the diagnostic results displayed on the screen are not automatically cleared, always check the self-diagnostic screen after you have completed the repairs to be sure you have cleared the result displ...
Page 16 - SEC 1. DISASSEMBLY/PART NUMBER INFORMATION
KDL-32EX305/32EX306/32EX405/40EX405/40EX406/46EX405 11 Components not identi fi ed by a part number or description are not stocked because they are seldom required for routine service. The component parts of an assembly are indicated by the reference numbers in the far right column of the parts list...
Page 17 - DISASSEMBLY/PART NUMBER INFORMATION; -2. REAR COVER AND VESA BRACKET REMOVAL
KDL-32EX305/32EX306/32EX405/40EX405/40EX406/46EX405 12 DISASSEMBLY/PART NUMBER INFORMATION NOTE: The components identi fi ed by shading and ! mark are critical for safety. Replace only with part number speci fi ed. NOTE: The components identi fi ed by a red outline and a mark contain con fi dential ...
Page 20 - LEGEND
KDL-32EX305/32EX306/32EX405/40EX405/40EX406/46EX405 15 DISASSEMBLY/PART NUMBER INFORMATION NOTE: The components identi fi ed by shading and ! mark are critical for safety. Replace only with part number speci fi ed. NOTE: The components identi fi ed by a red outline and a mark contain con fi dential ...
Page 23 - SEC 2. SERVICE ADJUSTMENTS; DISPLAY; SAMPLE SERVICE MENU
KDL-32EX305/32EX306/32EX405/40EX405/40EX406/46EX405 18 SEC 2. SERVICE ADJUSTMENTS 2-1. ACCESSING SERVICE ADJUSTMENT MODE 1. TV must be in standby mode. (Power off). 2. Press the following buttons on the Remote Commander within a second of each other: DISPLAY Channel 5 Volume + POWER . . POWER Onscre...
Page 24 - SERVICE ADJUSTMENTS; press
KDL-32EX305/32EX306/32EX405/40EX405/40EX406/46EX405 19 SERVICE ADJUSTMENTS 2-1-1. VIEWING THE SERVICE MENUS Use the Remote Commander to view the Digital , Chassis and Sub Service Menus and their options. 3. To display the Service Menu that contains the Category you want to adjust, press JUMP or OPTI...
Page 25 - CHANGE SERVICE DATA; -2. ADJUSTMENTS AFTER REPLACING THE BAL BOARD
KDL-32EX305/32EX306/32EX405/40EX405/40EX406/46EX405 20 SERVICE ADJUSTMENTS 2-1-2. USING THE REMOTE COMMANDER TO VIEW OR CHANGE SERVICE DATA Use the buttons on the Remote Commander to access the Service Menu items and adjust the Data Values. DISPLAY Channel 5 Volume + POWER 4. To change the Category ...
Page 26 - the Model data value.; DIGITAL Service Menu; 䎧䏄䏗䏄䎃䎹䏄䏏䏘䏈; Data Value
KDL-32EX305/32EX306/32EX405/40EX405/40EX406/46EX405 21 SERVICE ADJUSTMENTS 2-2-2. SELECTING THE MODEL After replacing the BAL Board or LCD Panel, go into Service Mode to set the Model data value. 1. TV must be in standby mode. (Power off). 2. Access Service Mode. Press the following buttons on the R...
Page 27 - BR; Use the following instructions to set the color of the TV.
KDL-32EX305/32EX306/32EX405/40EX405/40EX406/46EX405 22 SERVICE ADJUSTMENTS 2-2-3. SETTING THE DESTINATION After replacing the BAL Board or the LCD Panel, the destination location must be set. CAUTION: Selecting the incorrect destination may requiring replacing the BAL Board. DIGITAL SERVICE 002 MODE...
Page 28 - HOME
KDL-32EX305/32EX306/32EX405/40EX405/40EX406/46EX405 23 SERVICE ADJUSTMENTS SUB SERVICE 003 GAISO000 VARIATION 0 12. Using the table, press 3 to increase the data value or 6 to decrease the data value, to select the color of the TV. DATA VALUE Code Name Bezel Front Material Color GAISO Glossy Gun met...
Page 29 - If necessary, proceed to “White Balance Adjustments”.
KDL-32EX305/32EX306/32EX405/40EX405/40EX406/46EX405 24 SERVICE ADJUSTMENTS DIGITAL SERVICE 001 OP 00 0 VERS --- <MAIN> <SUB> DM1.301J00AA SM1.010W00AA M2.105C SB1.000W00AA DD1.016J00AA SD1.010 W00AA (DM1.3 01J00AA) RF01.05 WP00.521J00AA ID1C117081 ID25973693 PID50720000 WF:2.0.0.99 <B...
Page 30 - BALANCE; ENT
KDL-32EX305/32EX306/32EX405/40EX405/40EX406/46EX405 25 SERVICE ADJUSTMENTS 2-3. WHITE BALANCE ADJUSTMENTS White Balance adjustment data is located on the Digital Service Menu. 1. TV must be in Standby Mode. (POWER off). 2. Press the following buttons on the Remote Commander within a second of each o...
Page 31 - Gain; -4. RESETTING THE TV TO FACTORY CONDITION
KDL-32EX305/32EX306/32EX405/40EX405/40EX406/46EX405 26 SERVICE ADJUSTMENTS DIGITAL SERVICE WB*1 R_DRV 128 2 G_DRV 1283 B_DRV 1284 R_BKG 1285 G_BKG 1286 B_BKG 128 Please input WB items(0 - 255)--- Gain 0: x 0.5, 128: x 1, 255: x1.5 Offset 128: offset 0 7. Using the numbers buttons on the remote, ente...
Page 33 - DIAGRAMS; DIAGRAM; BAL Board
KDL-32EX305/32EX306/32EX405/40EX405/40EX406/46EX405 28 DIAGRAMS 3-2. BLOCK DIAGRAM HDMI1 HDMI1_TMDS DEBUG I/F UART2_TXD/RXD Analog Video Analog Audio Digital Video Digital Audio UART I2C Power EMMA3TL2 UART0_TXD/RXD UART1_TXD/RXD Tcon Board HDMI2(side) HDMI3(Side) HDMI4 HDMI5 Tuner USB ETHER SP OUT ...
Page 34 - Sony Corporation; is a trademark of Sony Electronics
KDL-32EX305/32EX306/32EX405/40EX405/40EX406/46EX405 29 Sony Corporation Sony Technology Center Technical Services Service Promotion Department 9-888-294-01 English 2010BJ74WEB-1 Printed in USA © 2010.2 is a trademark of Sony Electronics Reproduction in whole or part without written permission is pro...
