Skytrak 8042 - User Manual

Skytrak 8042

Skytrak 8042 – User Manual, read for free online in PDF format. We hope this helps you resolve any issues you may have. If you have further questions, please contact us through the contact form.

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Table of Contents:

  • Page 2 – WARNING
  • Page 3 – REVISION LOG; DATE; Original Issue of Manual.
  • Page 4 – This Page is intentionally left blank
  • Page 5 – READ THIS FIRST; Operator Qualifications; This Operation & Safety Manual
  • Page 6 – Modifications
  • Page 7 – Other Publications Available; Parts Manual
  • Page 9 – SECTION CONTENTS; Section
  • Page 10 – Section Contents
  • Page 13 – HAZARD CLASSIFICATION SYSTEM; Safety Alert System and Safety Signal Words; DANGER; result in death or serious injury.; CAUTION; CAUTION; GENERAL PRECAUTIONS
  • Page 14 – OPERATION SAFETY; Electrical Hazards; Always check for power lines before raising the boom.; General Safety Practices
  • Page 15 – Tip Over Hazard; General; Understand how to properly use the capacity charts located in cab.; exceed rated lift capacity.; DO NOT
  • Page 17 – Suspended Load
  • Page 18 – Travel Hazard; telehandler is stationary.
  • Page 19 – Load Falling Hazard; Lifting Personnel; USE ONLY; Driving Hazards on Slopes
  • Page 20 – Pinch Points and Crush Hazards
  • Page 21 – Fall Hazard; get off the machine until the
  • Page 22 – Chemical Hazards; Exhaust Fumes; operate machine in an enclosed area without proper ventilation.; Flammable Fuel; is running or when the hydraulic system is under pressure.
  • Page 23 – FCC Statement Regarding Interference; Reorient or relocate the receiving antenna.; Notice Regarding Radio Frequency Radiation Exposure
  • Page 24 – Antenna Installation
  • Page 25 – PREPARATION, INSPECTION AND MAINTENANCE; Inspection forms are available.; PRE-OPERATION CHECK AND INSPECTION; Complete all required maintenance before operating unit.; Use extreme caution when checking items beyond your normal
  • Page 26 – SAFETY DECALS
  • Page 27 – Pre-Operation and Inspection
  • Page 35 – WALK-AROUND INSPECTION; Check front, top, side and rear wear pads for presence of grease.; Left Outrigger
  • Page 37 – WARM-UP AND OPERATIONAL CHECKS; Operational Check
  • Page 38 – The telehandler is equipped with an open or enclosed ROPS/FOPS cab.; CAB; It must be; REPLACED; WINDOWS; Keep all windows and mirrors clean and unobstructed.
  • Page 39 – NOTICE; so may result in machine damage.
  • Page 41 – GENERAL; Transmission Control Lever:; Turning the steering wheel to the left or right steers the machine
  • Page 42 – Pressing down the pedal increases engine and hydraulic; Frame Level Indicator:; Enables operator to determine the left to right level; Controls and Indicators
  • Page 43 – Dash Controls and Indicators
  • Page 45 – Instrument Cluster; Maintenance Indicator:; Flashes when fault code present. Illuminates when; Engine Warning Indicator:; Illuminates when the engine is a critical state.
  • Page 47 – Ignition; Position
  • Page 48 – Park Brake
  • Page 49 – Parking Procedure; Direction of Travel Selection
  • Page 50 – Use a lower gear when; Boom Joystick
  • Page 51 – Boom Joystick (1) controls boom and attachment tilt functions.; Boom Functions
  • Page 52 – Auxiliary Hydraulic Joystick
  • Page 53 – Frame Level Joystick; Always move boom as low as possible while allowing for best
  • Page 54 – Outrigger switches control outriggers.; Outriggers increase stability and load capacity only if they are
  • Page 55 – Turn twist grip to second position (8) to turn on headlights.; STEER MODES; Three steer modes are available for operator use.; -Wheel Front Steer mode is required for travel on public roads.
  • Page 56 – Steer Mode Change; Steer mode will change immediately after selection.
  • Page 57 – Park brake switch engaged.
  • Page 58 – Extend Interlock Mode; Vehicle and Stabil-Trak will function normally.; Outrigger Interlock Mode; Frame level will be slower than normal.; OPERATOR SEAT; Adjustments; Prior to starting engine adjust seat for position and comfort.
  • Page 60 – Seat Belt; Fasten seat belt as follows:; BOOM ANGLE AND EXTENSION INDICATORS; Running into persons or objects can cause death, serious injury,
  • Page 61 – Reverse Sensing System; Alarm sounds when transmission is shifted into reverse.; Multi View Camera; EQUIPMENT MALFUNCTION.; Always keep camera lens clean. Camera may not
  • Page 63 – ENGINE; Starting the Engine; instrument cluster to go out.
  • Page 64 – Do not use ether for cold weather starting.; UNEXPECTED MOVEMENT HAZARD.; Always ensure that transmission is in neutral; Extreme Cold Weather Starting (if equipped); Locate the two yellow extension cords stored behind seat in cab.; Operation
  • Page 65 – Battery Boosted Starting; BATTERY EXPLOSION HAZARD.; Normal Engine Operation; Be alert for unusual noises or vibration.
  • Page 66 – DO NOT over rev engine.; Shut off engine and remove ignition key.; This machine is equipped with an exhaust After-Treatment System.
  • Page 67 – Automatic Exhaust System Cleaning; HIGH EXHAUST TEMPERATURE.; Keep flammables and people away from hot; Stationary Exhaust System Cleaning; approximately 30 to 60 minutes.
  • Page 68 – OPERATING WITH A NON-SUSPENDED LOAD; Lift Load Safely; TIP OVER HAZARD; Section — Attachments; Picking Up a Load; Section — Adjusting/Moving Forks; NEVER; Transporting a Load; Leveling Procedure
  • Page 69 – Important things to remember:; Placing a Load; Section — Use of; Disengaging a Load; OPERATING WITH A SUSPENDED LOAD
  • Page 70 – Picking Up a Suspended Load; Section — Use of the Capacity Chart
  • Page 71 – Transporting a Suspended Load; Travel in accordance with the requirements set forth in; Ensure boom is fully retracted.; Position machine in best location to lift or place load.
  • Page 72 – Placing a Suspended Load; Before placing any load be sure that:; Disengaging a Suspended Load; LOADING AND SECURING FOR TRANSPORT; Tie Down; Using a spotter, load telehandler with boom as low as possible.
  • Page 73 – TELEHANDLER SLIDE HAZARD.; Before loading telehandler for transport, make; Lifting; Machine must never be lifted by any point on the boom.
  • Page 74 – Ensure that the boom is retracted and lowered.
  • Page 75 – APPROVED ATTACHMENTS; Coupler Mounted Attachments; For requirements regarding fork mounted attachments, see; Non-OEM Fork Mounted Attachments; Section - Fork Mounted Attachments
  • Page 76 – UNAPPROVED ATTACHMENTS; Do not use unapproved attachments for the following reasons:; FORK MOUNTED ATTACHMENTS; General Requirements; Fork; Attachments
  • Page 78 – EQUIVALENT LOAD; Load Centers Beyond 24 Inches; Equivalent Load Calculation; Equivalent Load; Example; Center of gravity of load = 36 inches
  • Page 79 – Fork Mounted Attachments Equivalent Load; Weight of attachment = 500 pounds
  • Page 80 – JLG SUPPLIED ATTACHMENTS; Attachment; Pipe Grapple
  • Page 81 – Trash Hopper, Fork Mounted
  • Page 82 – Material Handling Arm; Truss Boom, Adjustable
  • Page 83 – USE OF THE CAPACITY CHART; To properly use capacity chart (see
  • Page 84 – HEIGHT where load is to be placed.; Capacity Indicator Locations
  • Page 85 – Sample Capacity Chart; This Capacity Chart may be used
  • Page 86 – All loads shown on rated capacity chart are based on machine; Load Weight; Yes
  • Page 89 – ATTACHMENT INSTALLATION; Always be certain that carriage or attachment is properly
  • Page 90 – Hydraulic Operated Attachment; Lower attachment to ground and perform “Shut-Down Procedure”.; ADJUSTING/MOVING FORKS; Ensure attachment is properly installed. See
  • Page 91 – fork heel is free from attachment.; If removing fork bar is necessary:; ATTACHMENT OPERATION; Some attachments may contact front tires or machine; Avoid contact with any structure or object when lifting a
  • Page 92 – Carriage with Forks; Section —; Installation Procedure:; Section — Attachment Installation; Equipment Damage Precautions:
  • Page 93 – Side Shift Carriage
  • Page 94 – Refer to; Do not use side shift to push or pull objects or load. Failure to; Side Tilt Carriage; Use Side Tilt Carriage Attachment Capacity Chart.
  • Page 96 – Section — General Safety
  • Page 97 – Swing Carriage
  • Page 98 – Always level forks (horizontally) and telehandler frame before; Do not use swing carriage to push or pull objects or load. Failure; Use retaining pin (if equipped) for locking swing frame to fixed
  • Page 99 – Dual Fork Positioning Carriage
  • Page 100 – Do not use fork positioning to push or pull objects or load.
  • Page 101 – Mast Carriage
  • Page 102 – Do not use mast to push or pull objects or load. Failure to
  • Page 104 – Equipment Damage Precautions
  • Page 105 – Fork Extension; Capacity
  • Page 106 – Do not pick up a load or pry materials with tip of fork extensions.
  • Page 107 – Coupler Mounted Hook; Suspend loads in accordance with requirements set forth in; Section — General; section — Attachment Installation
  • Page 118 – Installation Procedures
  • Page 121 – Do not use with mast carriage attachment.
  • Page 124 – Preparation and Setup:
  • Page 129 – TOWING A DISABLED PRODUCT; steering will be slow and will require much greater force.; Moving Short Distances; See Service Manual for information.; EMERGENCY LOWERING OF BOOM; Contact the local dealer for specific instructions.; Secure the telehandler using the following procedures:
  • Page 130 – EMERGENCY EXIT FROM ENCLOSED CAB; Emergency Procedures
  • Page 131 – INTRODUCTION; Clothing and Safety Gear
  • Page 132 – GENERAL MAINTENANCE INSTRUCTIONS; unless otherwise instructed. Ensure telehandler is level, for; Clean lubrication fittings before lubricating.; . Do not perform service or maintenance on the; MAINTENANCE SCHEDULES; Lubrication and Maintenance
  • Page 133 – Every 10 Hours; Section — Additional; First 50 Hours
  • Page 137 – LUBRICATION SCHEDULES; 0 Hour Lubrication Schedule
  • Page 139 – 50 Hour Lubrication Schedule
  • Page 140 – 000 Hour Lubrication Schedule; OPERATOR MAINTENANCE INSTRUCTIONS; Fuel System; Fuel Level Check
  • Page 141 – Do not allow machine to run out of fuel during operation.
  • Page 142 – Drain Fuel/Water Separator; on underside of fuel filter
  • Page 143 – Do not allow machine to run out of Diesel Emission Fluid; Engine Oil; Engine Oil Level Check
  • Page 144 – Air Intake System; Air Cleaner Check
  • Page 145 – Only remove air cleaner cover to service elements.; Restriction Fault Code
  • Page 147 – Stabil-Trak Indicator Test; indicator will illuminate.
  • Page 148 – Boom/Outrigger Interlock System Test; extension indicators.; Additional Checks
  • Page 150 – Reverse Sensing System Check; Sensing System check.; Do not use a person to test the reverse sensing system.
  • Page 151 – Air Shutoff Valve Test; Section — Controls
  • Page 153 – PRODUCT SPECIFICATIONS; Fluids; If Equipped for ULS
  • Page 154 – Capacities; Specifications
  • Page 155 – Axles; Differential Housing Capacity; Brake System
  • Page 158 – Torque; Performance; Outriggers Not Engaged
  • Page 160 – Dimensions; Overall Height; Outriggers Engaged; Track Width
  • Page 166 – Inspection, Maintenance and Repair Log
  • Page 167 – - When signals for auxiliary equipment functions or
Loading the manual
Page 1

Copyright ©

ANSI

Operation

&

Safety

Manual

Original

Instructions

-

Keep

this

manual

with

the

machine

at

all

times.

Model

6036,

6042,

8042,

10042,

10054,

12054

PVC

2205

31211849

October 17

,

2022

-

Rev

B

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About this manual

Brand
Skytrak
Model
8042
Document type
User Manual
Language(s)
English
Pages
168
Format
PDF

Summary

Page 2 - WARNING

WARNING Operating, servicing and maintaining this vehicle or equipment can expose you tochemicals including engine exhaust, carbon monoxide, phthalates, and lead, whichare known to the State of California to cause cancer and birth defects or other re-productive harm. To minimize exposure, avoid brea...

Page 3 - REVISION LOG; DATE; Original Issue of Manual.

6036, 6042, 8042, 10042, 10054, 12054 31211849 3 REVISION LOG DATE REVISION DESCRIPTION May 16, 2022 A Original Issue of Manual. October 1 7 , 2022 B Revision of Manual.

Page 4 - This Page is intentionally left blank

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