Page 3 - Table Of Contents; PRODUCT COMPONENTS
Table Of Contents Torque Specification Chart ..................................................................... Inside Back Cover PRODUCT COMPONENTS PAGES Frame & Front Axle Group ....................................................................................................................
Page 4 - Frame & Front Axle Group
Frame & Front Axle Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Torque to 150 ft. lbs. (202 Nm) Torque to 22-40 ft. lbs. (30-54 Nm) Torque to 13 ft. lbs. Service Kit1686985 Torque to 50-57 ft. lbs. (48-56 Nm) Torque to 22-40 ft. lbs. (30-54 Nm) Torque...
Page 5 - Footnotes
PART NO. DESCRIPTION REF NO QTY. Frame & Front Axle Group Footnotes 1 1930645 7 NUT, Hex Flange Lock, 3/8-16 2 1960035 2 WASHER 3 960646 1 NUT, Hex Flange, 5/8-11 4 1722212 1 PLATE, Axle 5 1724081 1 TOWER & SUPPORT ASSEMBLY 6 1923683 4 CAPSCREW, Hex Head Taptite, 3/8-16 x 3/4 7 1723528 1 SUP...
Page 6 - Steering Group
Steering Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Torque to36-44 ft/lbs(49-59 Nm.) Bearing mountsbelow frame.Slide pinion intogear beforetightening nuts. Steering capsnaps oversteering wheel. Torque to19.5 ft/lbs(26 Nm.) Torque to11 ft/lbs(15 Nm.) 11 ...
Page 10 - Engine Group - 16HP Honda
Engine Group - 16HP Honda NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Torque to 18 ft. lbs. (25 Nm) Tie clutch wire to spring away from pulley. Torque to 45-50 ft. lbs. (61-68 Nm) Torque to 19-23 ft. lbs. (26-31 Nm) Note:Orentationof All Keys Install between F...
Page 19 - WASHER
PART NO. DESCRIPTION REF NO QTY. Transmission Group - Tuff Torq K-46Q Footnotes 45 1960103 1 WASHER 46 1960637 4 NUT, Hex KEPS, 3/8-16 The above parts group applies to the following Mfg. Nos.: 2003 19 © Copyright Simplicity Manufacturing, Inc. All Rights Reserved. 1694329 - Baron1694328 - Baron16943...
Page 20 - Transmission SERVICE PARTS - Tuff Torq K-46Q Transaxle
Transmission SERVICE PARTS - Tuff Torq K-46Q Transaxle NOTE: Unless noted otherwise, use the standard hardware torque specification chart. SEAL S IDE; OUTER P LATE OF SMALLER I NNER DIA. S HOULD C ONTACT PI STONS. THICKER PL ATE 11 17 15 19 12 18 14 16 13 20 21 27 25 29 22 28 24 26 30 31 37 35 39 32...
Page 24 - Lift Group
Lift Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Install into left hand side of lower dash. Install in lower hole of shaft assembly. Install nut to top capscrew of transmission mounting support. Leave room for spring installation. Note: Models with out C...
Page 26 - Controls Group
Controls Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 11 15 19 12 18 14 13 20 21 27 25 29 22 28 24 26 23 30 31 37 35 39 32 38 34 36 33 40 1 7 9 2 8 6 3 10 16 17 9 11 16 14 7 6 28 26 32 5 4 1 986014 The above parts group applies to the following Mfg. Nos.:...
Page 28 - Cruise Control Group
Cruise Control Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. See TransmissionGroup See TransmissionGroup See ControlsGroup Lubricate both sides of slot with grease. Round corner of washer to inside. Round corner of washer to inside. 10 14 5 16 11 15 12 17 ...
Page 33 - HARNESS, Wiring Lower
PART NO. DESCRIPTION REF NO QTY. Electrical Group - 16HP & 17HP Briggs & Stratton, INTEK Single Footnotes 43 1701011 4 TIE, Wire 44 1724904 1 HARNESS, Wiring Lower 45 1723507 1 SWITCH, Push Button Foot, Black 46 1717050 1 SWITCH, Cruise, Grey The above parts group applies to the following Mf...
Page 34 - Electrical Group - 16HP Honda
Electrical Group - 16HP Honda NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Cruise Switch See Controls Group for Mounting Hardware To Engine Starter Headlight Switch DASH MOUNTED HOOD MOUNTED UNDER HOOD UNDER COLLECTOR UNDERFRAME PedalSwitch To Electric Clutch T...
Page 43 - GRILLE
PART NO. DESCRIPTION REF NO QTY. Hood, Grille & Dash Group Footnotes 1 1721804 1 PANEL, RH Side 1 41721804 1 PANEL, RH Side, Red 2 1721801 1 HOOD, no Louvers 2 41721801 1 HOOD, no Louvers, Red 3 1722110 1 HOOD, with Louvers 3 41722110 1 HOOD, with Louvers, Red 4 1960295 12 CAPSCREW, Hex Head Fla...
Page 44 - Seat Deck & Fuel Tank Group
Seat Deck & Fuel Tank Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Torque to 14 - 19 ft/lbs (19 - 25.8 Nm.) 11 15 19 14 16 13 1 7 5 9 2 8 4 6 3 10 9 12 26 22 23 31 28 14 24 32 27 29 5 9 33 17 18 21 20 30 25 985932 The above parts group applies to the ...
Page 46 - Hopper Group - Fixed Screen
Hopper Group - Fixed Screen NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 11 17 15 19 12 18 14 16 13 20 21 29 22 24 30 37 35 39 32 38 18 36 33 40 41 47 45 49 42 48 44 46 43 50 51 57 55 59 52 58 54 56 53 19 26 27 25 60 1 7 5 9 2 8 4 6 3 10 6 23 4 5 6 28 3 16 19 5...
Page 49 - HOPPER & SCREEN ASSEMBLY
PART NO. DESCRIPTION REF NO QTY. Hopper Group - Fixed Screen Footnotes 44 1726414 1 HOPPER & SCREEN ASSEMBLY 45 1718016 1 SPRING, Extension 46 1960074 2 CLIP, Hair Pin 47 1922130 1 CAPSCREW, Hex Head, 3/8-16 x 2-1/2 48 1924940 1 WASHER 49 1676148 2 BUSHING 50 1669105 1 SPACER 51 1725036 1 ROD &a...
Page 50 - Hopper Group - Serviceable Screen
Hopper Group - Serviceable Screen NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 11 17 15 19 12 18 14 16 13 20 21 27 25 29 22 28 24 26 30 31 37 35 39 32 38 18 36 33 40 41 47 45 49 42 48 44 46 43 50 51 57 55 59 52 58 54 56 53 19 61 62 60 63 1 7 5 9 2 8 4 6 3 10 6 ...
Page 54 - Mulching Group
Mulching Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Center &position 2"(76 cm)below cutout. 6 4 1 3 5 2 1 2 7 8 9 11 10 986261 The above parts group applies to the following Mfg. Nos.: 2003 54 © Copyright Simplicity Manufacturing, Inc. All Right...
Page 55 - BRACKET, Mulching Plug
PART NO. DESCRIPTION REF NO QTY. Mulching Group Footnotes 1 1923341 3 CAPSCREW, Hex Head, 1/4-20 x 3/4 2 1916964 3 LOCKWASHER, 1/4 3 1723652 1 BRACKET, Mulching Plug 4 1723651 1 PLUG, Mulching 5 171600 1 STRAP, Hood, Black Rubber 6 1921319 1 WASHER, 1/4 7 1723683 2 PIN, Clevis 8 1919381 2 WASHER, 5/...
Page 61 - DECAL, Ignition Switch
PART NO. DESCRIPTION REF NO QTY. Decals Group - Safety & Common Footnotes 1 1725152 1 DECAL, Belt & Blade 2 1722806 1 DECAL, Ignition Switch 3 1723713 1 DECAL, Crusie / Lift 4 1724680 1 DECAL, Latch Release 5 1723310 1 DECAL, Hopper Lever 6 1722549 1 DECAL, 16HP 6 1722550 1 DECAL, 17HP 6 172...
Page 64 - locking compound
40 inch Mower Deck - Height Adjustment & Roller Bar (Serial No. 1999 and Below) NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Note: Apply thread locking compound to hole. Insert MustFace Out Insert MustFace Out 11 17 18 16 27 25 29 22 28 24 26 23 30 31 37 35...
Page 67 - HANDLE ASSEMBLY, Lift
PART NO. DESCRIPTION REF NO QTY. 40 inch Mower Deck - Height Adjustment & Roller Bar (Serial No. 1999 and Below) Footnotes 45 1921159 1 CAPSCREW, Hex Head 1/4-20 x 2-1/4 46 1931335 2 CARRIAGE BOLT, 5/16-18 x 1 47 1917372 2 NUT, Hex, 5/16-18 48 1917356 2 LOCKWASHER, 5/16 49 1720695 1 HANDLE ASSEM...
Page 77 - Torque Specification Chart; Size Of; NOTES; Hardware Identification & Torque Specifications; Common Hardware Types; Wrench & Fastener Size Guide; Standard Hardware Sizing
Torque Specification Chart FOR STANDARD MACHINE HARDWARE (Tolerance ± 20%) HardwareGrade SAE Grade 2 SAE Grade 5 SAE Grade 8 Size Of in/lbs in/lbs in/lbs Hardware ft/lbs Nm. ft/lbs Nm. ft/lbs Nm. 8-32 19 2.1 30 3.4 41 4.6 8-36 20 2.3 31 3.5 43 4.9 10-24 27 3.1 43 4.9 60 6.8 10-32 31 3.5 49 5.5 68 7....