Page 3 - Table Of Contents; PRODUCT COMPONENTS
Table Of Contents Torque Specification Chart ..................................................................... Inside Back Cover PRODUCT COMPONENTS PAGES Bumper Group ....................................................................................................................................
Page 4 - Bumper Group
Bumper Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 179bump The above parts group applies to the following Mfg. Nos.: 2004 4 © Copyright Simplicity Manufacturing, Inc. All Rights Reserved. 85632 - UVG1621BV85668 - UV1621BV85903 - UVGT1621BV TP 400-4168-00...
Page 5 - Footnotes
PART NO. DESCRIPTION REF NO QTY. Bumper Group Footnotes 1 7028009 1 SUPPORT, Bumper LH 2 7028022 1 SUPPORT, Bumper RH 3 7028029 1 PLATE, Winch 4 7028072 1 BUMPER 5 7091299 4 NUT, Hex Nyloc, 3/8-16 6 7090659 4 BOLT, Hex Flange Lock, 3/8-16 x 1-1/4 7 7091298 4 NUT, Hex Nyloc, 5/16-18 8 7091681 4 BOLT,...
Page 6 - Hood Group
Hood Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 179hood The above parts group applies to the following Mfg. Nos.: 2004 6 © Copyright Simplicity Manufacturing, Inc. All Rights Reserved. 85632 - UVG1621BV85668 - UV1621BV85903 - UVGT1621BV TP 400-4168-00-U...
Page 8 - Front Clip Group
Front Clip Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 179frcg The above parts group applies to the following Mfg. Nos.: 2004 8 © Copyright Simplicity Manufacturing, Inc. All Rights Reserved. 85668 - UV1621BV85632 - UVG1621BV85903 - UVGT1621BV TP 400-416...
Page 12 - Front Suspension Group
Front Suspension Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 179fsg The above parts group applies to the following Mfg. Nos.: 2004 12 © Copyright Simplicity Manufacturing, Inc. All Rights Reserved. 85668 - UV1621BV85632 - UVG1621BV85903 - UVGT1621BV TP 4...
Page 14 - Front Frame Group
Front Frame Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 179ffg The above parts group applies to the following Mfg. Nos.: 2004 14 © Copyright Simplicity Manufacturing, Inc. All Rights Reserved. 85668 - UV1621BV85632 - UVG1621BV85903 - UVGT1621BV TP 400-41...
Page 16 - Rear Frame Group - LH
Rear Frame Group - LH NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 179rfgl The above parts group applies to the following Mfg. Nos.: 2004 16 © Copyright Simplicity Manufacturing, Inc. All Rights Reserved. 85903 - UVGT1621BV85632 - UVG1621BV85668 - UV1621BV TP 4...
Page 18 - Rear Frame Group - RH
Rear Frame Group - RH NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 179rfgr The above parts group applies to the following Mfg. Nos.: 2004 18 © Copyright Simplicity Manufacturing, Inc. All Rights Reserved. 85668 - UV1621BV85632 - UVG1621BV85903 - UVGT1621BV TP 4...
Page 20 - Steering Group
Steering Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 179stgp The above parts group applies to the following Mfg. Nos.: 2004 20 © Copyright Simplicity Manufacturing, Inc. All Rights Reserved. 85668 - UV1621BV85632 - UVG1621BV85903 - UVGT1621BV TP 400-4168...
Page 22 - Seat Pedestal Group - Controls
Seat Pedestal Group - Controls NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 179spgc The above parts group applies to the following Mfg. Nos.: 2004 22 © Copyright Simplicity Manufacturing, Inc. All Rights Reserved. 85668 - UV1621BV85632 - UVG1621BV85903 - UVGT16...
Page 24 - Seat Pedestal Group - Frame
Seat Pedestal Group - Frame NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 179spgf The above parts group applies to the following Mfg. Nos.: 2004 24 © Copyright Simplicity Manufacturing, Inc. All Rights Reserved. 85632 - UVG1621BV85668 - UV1621BV85903 - UVGT1621B...
Page 26 - Seat Group
Seat Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 179seat The above parts group applies to the following Mfg. Nos.: 2004 26 © Copyright Simplicity Manufacturing, Inc. All Rights Reserved. 85903 - UVGT1621BV85632 - UVG1621BV85668 - UV1621BV TP 400-4168-00-...
Page 28 - Differential Lock Group
Differential Lock Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 179dlg The above parts group applies to the following Mfg. Nos.: 2004 28 © Copyright Simplicity Manufacturing, Inc. All Rights Reserved. 85903 - UVGT1621BV85668 - UV1621BV85632 - UVG1621BV TP ...
Page 30 - Brake Assembly
Brake Assembly NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 179braa The above parts group applies to the following Mfg. Nos.: 2004 30 © Copyright Simplicity Manufacturing, Inc. All Rights Reserved. 85632 - UVG1621BV85903 - UVGT1621BV85668 - UV1621BV TP 400-4168...
Page 32 - Drive Base Group
Drive Base Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 179dbg The above parts group applies to the following Mfg. Nos.: 2004 32 © Copyright Simplicity Manufacturing, Inc. All Rights Reserved. 85668 - UV1621BV85632 - UVG1621BV85903 - UVGT1621BV TP 400-416...
Page 36 - CVT Axle Group
CVT Axle Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 179cvta The above parts group applies to the following Mfg. Nos.: 2004 36 © Copyright Simplicity Manufacturing, Inc. All Rights Reserved. 85668 - UV1621BV85903 - UVGT1621BV85632 - UVG1621BV TP 400-4168...
Page 40 - Bed Assembly - Tail Gate
Bed Assembly - Tail Gate NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 179bedt The above parts group applies to the following Mfg. Nos.: 2004 40 © Copyright Simplicity Manufacturing, Inc. All Rights Reserved. 85668 - UV1621BV85632 - UVG1621BV85903 - UVGT1621BV T...
Page 42 - Decal Group
Decal Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 179dclg The above parts group applies to the following Mfg. Nos.: 2004 42 © Copyright Simplicity Manufacturing, Inc. All Rights Reserved. 85903 - UVGT1621BV85632 - UVG1621BV85668 - UV1621BV TP 400-4168-00...
Page 46 - Toolbox Group
Toolbox Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 179tbxg The above parts group applies to the following Mfg. Nos.: 2004 46 © Copyright Simplicity Manufacturing, Inc. All Rights Reserved. 85668 - UV1621BV85632 - UVG1621BV85903 - UVGT1621BV TP 400-4168-...
Page 50 - Electrical Group
Electrical Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 179elec The above parts group applies to the following Mfg. Nos.: 2004 50 © Copyright Simplicity Manufacturing, Inc. All Rights Reserved. 85668 - UV1621BV85632 - UVG1621BV85903 - UVGT1621BV TP 400-41...
Page 52 - Wiring Harness
Wiring Harness NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 179harn The above parts group applies to the following Mfg. Nos.: 2004 52 © Copyright Simplicity Manufacturing, Inc. All Rights Reserved. 85632 - UVG1621BV85903 - UVGT1621BV85668 - UV1621BV TP 400-4168...
Page 54 - Wiring Schematic
Wiring Schematic NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 179sche The above parts group applies to the following Mfg. Nos.: 2004 54 © Copyright Simplicity Manufacturing, Inc. All Rights Reserved. 85903 - UVGT1621BV85632 - UVG1621BV85668 - UV1621BV TP 400-41...
Page 57 - Torque Specification Chart; Hardware Identification & Torque Specifications; Wrench & Fastener Size Guide
Torque Specification Chart FOR STANDARD MACHINE HARDWARE (Tolerance ± 20%) HardwareGrade SAE Grade 2 SAE Grade 5 SAE Grade 8 Size Of in/lbs in/lbs in/lbs Hardware ft/lbs Nm. ft/lbs Nm. ft/lbs Nm. 8-32 19 2.1 30 3.4 41 4.6 8-36 20 2.3 31 3.5 43 4.9 10-24 27 3.1 43 4.9 60 6.8 10-32 31 3.5 49 5.5 68 7....
