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Page 5 - Table of Contents; WARNING
1 Table of Contents Troubleshooting, Adjustments & Service .......27 Troubleshooting the Tractor ..................................27Troubleshooting the Mower ..................................28PTO Clutch Adjustment ........................................29Brake Linkage Adjustment ...............
Page 6 - GENERAL OPERATION; Safety Rules & Information; TRANSPORTING AND STORAGE
GENERAL OPERATION • Read, understand, and follow all instructions in the manual and on the unit before starting. • Engine exhaust from this product contains chemicals known, in certain quantities, to cause cancer, birthdefects, or other reproductive harm. • Only allow responsible adults, who are fam...
Page 7 - TOWED EQUIPMENT; Safety Rules and Information; SLOPE OPERATION; Do; EMISSIONS
TOWED EQUIPMENT • Never allow children or others in or on towed equip- ment. • Tow only with a machine that has a hitch designed for towing. Do not attach towed equipment except atthe hitch point. • Follow the manufacturer’s recommendations for weight limit for towed equipment and towing onslopes. •...
Page 8 - SERVICE AND MAINTENANCE
4 Safety Rules & Information SERVICE AND MAINTENANCE • Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.a) Use only an approved container. b) Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not sm...
Page 9 - Tractor ID Tag; LLEE; CE Models; CE IDENTIFICATION TAG MARKINGS; E. Manufacturer’s Address
5 Identification Numbers Tractor ID Tag Mower ID Tag When contacting your authorized dealer for replace-ment parts, service, or information you MUST havethese numbers. Record your model name/number, manufacturer’s identi-fication numbers, and engine serial numbers in thespace provided for easy acces...
Page 10 - SAFETY DECALS; DANGER; Decal - Operating Instructions Left Panel; Decal - Operating Instructions Right Panel; Decal - Operating Instructions Bottom Panel
6 Safety Rules & Information SAFETY DECALS This unit has been designed and manufactured to pro-vide you with the safety and reliability you would expectfrom an industry leader in outdoor power equipmentmanufacturing. Although reading this manual and the safety instructionsit contains will provid...
Page 12 - F. Cutting Height Adjust / Spout Rotation; CONTROL FUNCTIONS
8 Features & Controls Figure 1. Tractor & Mower Controls A. Choke B. Rear PTO Switch (Optional) C. Throttle D. Headlight Switch E. Dashboard Display F. Cutting Height Adjust / Spout Rotation G. Ignition Switch H. Front PTO Switch I. Parking Brake J. Brake Pedal K. Ground Speed Control Pedals...
Page 13 - Control Functions continued...; I. Parking Brake Knob
9 Control Functions continued… G. Ignition Switch The ignition switch starts and stops the engine, it hasthree positions: OFF Stops the engine and shuts off the electrical system. RUN Allows the engine to run and powers the electrical system. START Cranks the engine for starting. NOTE: Never leave t...
Page 14 - Models with Liquid Cooled Engines; B. Cruise Control Light; J. Irregular Voltage
10 Features & Controls 8 14 18 Figure 2. Dashboard Display — Models with air cooled engines A. Rear PTO Engaged B. Cruise Control Engaged C. Hour meter D. Front PTO Engaged E. Low Oil Pressure F. Fuel Gauge G. Tachometer H. Voltmeter Figure 3. Dashboard Display — Models with liquid cooled engine...
Page 15 - Figure 4. Seat Switch Safety System; Operational SAFETY Checks; Test 1 — Engine should NOT crank if:
11 Features & Controls Figure 4. Seat Switch Safety System SAFETY INTERLOCK SYSTEM This unit is equipped with safety interlock switchesand other safety devices. These safety systems arepresent for your safety, do not attempt to bypasssafety switches, and never tamper with safetydevices. Check th...
Page 16 - Never allow passengers to ride on the unit.
12 GENERAL OPERATING SAFETY Before first time operation: • Be sure to read all information in the Safety and Operation sections before attempting to operate thistractor and mower. • Become familiar with all of the controls and how to stop the unit. • Drive in an open area without mowing to become ac...
Page 17 - Operating the Tractor; STARTING THE ENGINE; Gas Models; DRIVING THE TRACTOR
13 Operating the Tractor WARNING If you do not understand how a specific controlfunctions, or have not yet thoroughly read theFEATURES & CONTROLS section, do so now. Do NOT attempt to operate the tractor withoutfirst becoming familiar with the location andfunction of ALL controls. STARTING THE E...
Page 18 - Figure 7. Auxiliary Hydraulic System Function; PUSHING & TOWING THE TRACTOR; Disengage the PTO and turn the engine off.; AUXILIARY HYDRAULIC SYSTEM; General; IMPORTANT NOTE
14 Operating the Tractor Figure 7. Auxiliary Hydraulic System Function (Levers shown as viewed from Operator’s position whenseated on tractor. Quick Connect panel shown as viewedfrom front of unit.) PUSHING & TOWING THE TRACTOR 1. Disengage the PTO and turn the engine off. 2. Shift the two speed...
Page 19 - Figure 8. Quick Connectors; Connecting Hydraulic Hoses; Test all controls for proper function.; Figure 10. Transmission Fluid Check
Figure 8. Quick Connectors A. Hoses B. Quick Connector C. Connector Covers 15 Operating the Tractor A B C Connecting Hydraulic Hoses The female quick connectors (B, Figure 8) require a 1/4”male nose piece fitting (part number 173359). Connect the hoses from the attachment hydraulic cylin-ders (A, Fi...
Page 20 - Removing the Mower Deck; Figure 12. Pivoting the Gauge Wheels; Figure 14. Mower Lift Chains
16 MOWER DECK REMOVAL &INSTALLATION NOTE: Perform mower removal and installation on ahard, level surface such as a concrete floor. Removing the Mower Deck 1. Start the engine 2. Set the mower cutting height to minimum. 3. Fully raise the attachment lift. 4. Stop the engine. 48” AND 60” MOWERS 5....
Page 21 - Installing the Mower Deck; Figure 15. Mower Electrical Connection; Figure 17. Mower Drive Shaft
Installing the Mower Deck 1. Raise the attachment lift and slide the mower under the tractor. 2. Hook up the electrical connection (Figure 15). 3. Start the engine. 4. Set the cutting height to maximum. 5. Fully lower the attachment lift. 6. Shut off the engine. 7. Make sure the mower lift chains ar...
Page 22 - STORAGE; Fuel vapor is also toxic to humans and animals.
18 Operating the Tractor STORAGE Before you store your unit for the off-season, read theMaintenance and Storage instructions in the SafetyRules section, then perform the following steps: • Disengage the PTO, set the parking brake, & remove the key. • Perform engine maintenance and storage measur...
Page 23 - MAINTENANCE SCHEDULE & PROCEDURES; Tire; CHECK TIRE PRESSURES; Check & Clean Radiator Screen
19 Regular Maintenance MAINTENANCE SCHEDULE & PROCEDURES The following schedule should be followed for normal care of your tractor and mower. * See the engine manufacturer's owner's manual. ** Change original engine oil after first 5 hours of operation. *** More often in hot (over 85° F: 30° C) ...
Page 24 - CHECKING / ADDING FUEL; FUEL FILTER - GAS MODELS; Regular Maintenance; Figure 20. Fuel Filter Location - Models with
20 CHECKING / ADDING FUEL Check the fuel gauge on the dashboard display (A, Figure 19) tobe sure there is enough fuel to complete the job. To add fuel: 1. Remove the fuel cap (see B, Figure 19). 2. Fill the tank. Do not overfill. Leave room in the tank for fuel expansion.Refer to your engine manual ...
Page 25 - Figure 23. Kawasaki Engine
4. Allow the filter to drain until all water and debris have drained out. 5. Turn the base of the filter back to close the fuel filter valve when finished draining. OIL & FILTER CHANGE Refer to Figure 21, 23 & 24 for oil filter and dipstick loca-tions. To drain the oil: 1. Place a drain pan ...
Page 26 - CHECK TRANSMISSION OIL LEVEL; Figure 26. Transmission Oil Fill
22 CHECK/CLEAN OIL COOLER (23HP MODELS ONLY) The oil cooler (G, Figure 21) should be cleaned every 25hours, or as necessary. CHANGE ANTIFREEZE (LIQUID COOLED MODELS ONLY) See Engine Manual for specific antifreeze procedures.On Kawasaki models the antifreeze drain valve is locat-ed on the bottom of t...
Page 27 - Figure 29. Lubricating the Tractor; LUBRICATION; Figure 28. Engine Drive Shaft; Every 25 Hours; FRONT; Transmission Filter
23 01 Regular Maintenance Figure 29. Lubricating the Tractor LUBRICATION Lubricate the unit at the locations shown in Figures 28through 33 as well as the following lubrication points. Grease: • front axle grease fittings• steering linkage• foot pedal• mower pivots• mower arbors Use grease fittings w...
Page 28 - Figure 33. Mower Drive Shaft
24 Regular Maintenance Grease the ElectricLift Rod GreaseFitting Yearly Grease the Deck Belt Idler PulleyArm Grease Fitting Yearly48” Mower60” Mower54” Mower Figure 33. Mower Drive Shaft Figure 32. Mower Arbor Lubrication Figure 31. Deck Lubrication Every 10 Hours
Page 29 - BATTERY MAINTENANCE; Checking the Battery Fluid; Figure 34. Battery Terminals - Gas Models
25 BATTERY MAINTENANCE Checking the Battery Fluid NOTE: This procedure does not apply to maintenancefree batteries. 1. Raise the hood to access battery. 2. Remove the battery vent caps (C, Figure 34 & 35). Fluid must be even with the split ring full mark (D). Ifnot, add distilled water. 3. Reins...
Page 30 - SERVICING THE MOWER BLADES; Figure 38. Installing The Blade; Figure 36. Removing the Blade; BLADE BRAKE CHECK
26 Regular Maintenance SERVICING THE MOWER BLADES 1. Remove mower from the tractor. See Mower Installation & Removal. 2. Blades should be sharp and free of nicks and dents. If not, sharpen blades as described in following steps. 3. To remove blade for sharpening, use a wood block to hold blade w...
Page 31 - TROUBLESHOOTING; PROBLEM
27 Troubleshooting Adjustments & Service TROUBLESHOOTING While normal care and regular maintenance will extendthe life of your equipment, prolonged or constant usemay eventually require that service be performed toallow it to continue operating properly. The troubleshooting guide below lists the...
Page 32 - TRACTOR TROUBLESHOOTING CONTINUED; Troubleshooting the Mower
28 Troubleshooting, Adjustment & Service TRACTOR TROUBLESHOOTING CONTINUED PROBLEM CAUSE REMEDY Brake will not hold. 1. Brake is incorrectly adjusted. See Brake Adjustment. 2. Brake worn out See your dealer Tractor steers hard. 1. Power steering Malfunction See your dealer. 2. Improper tire infl...
Page 33 - Figure 39. Front PTO Adjustment; PTO CLUTCH ADJUSTMENT; Burnishing The Clutch; BRAKE LINKAGE ADJUSTMENT; Figure 40. Brake Linkage Adjustment
29 WARNING To avoid serious injury, perform adjustments onlywith engine stopped, key removed and tractor onlevel ground. Troubleshooting, Adjustment & Service Figure 39. Front PTO Adjustment A. Slots B. Nuts PTO CLUTCH ADJUSTMENT Burnishing The Clutch Before the front PTO clutch is used for the ...
Page 34 - Figure 41. PTO Belt Removal; Figure 42. Headlight Replacement
30 TRACTOR PTO BELT REPLACEMENT NOTE: The PTO belts are a matched set and must bereplaced as a set. If the belts are being removed forinspection, make sure they are reinstalled in the theiroriginal pulley groove and rotational orientation. 1. Park the tractor on a level surface. Disengage the PTO, t...
Page 35 - MOWER ADJUSTMENTS; Roller Bracket Adjustment (60” Mower Only); Figure 45. Pulley Stop Position; Figure 46. Gauge Wheel Adjustment
31 Troubleshooting, Adjustment & Service WARNING Before checking mower, shut off PTO and engine.Allow all moving parts to stop. Remove ignitionkey, then disconnect the spark plug wires andfasten them away from the spark plugs. MOWER ADJUSTMENTS Roller Bracket Adjustment (60” Mower Only) The anti...
Page 36 - Cutting Height Adjustment; Figure 48. Front to Back Leveling
32 Troubleshooting, Adjustment & Service WARNING Before checking mower, shut off PTO and engine.Allow all moving parts to stop. Remove ignitionkey, then disconnect the spark plug wires andfasten them away from the spark plugs. Figure 47. Side-to-Side Adjustment A. Outside Nut B. Eccentric Nut Mo...
Page 37 - MOWER BELT REPLACEMENT; 0” Mower Drive Belt Replacement; Figure 49. 60” Mower Deck Belt Routing
33 To avoid damaging belts, DO NOT PRYBELTS OVER PULLEYS. Troubleshooting, Adjustment & Service MOWER BELT REPLACEMENT 60” Mower Drive Belt Replacement 1. Remove the mower deck. See Mower Removal and Installation 2. Remove the screws securing both deck covers and remove the covers. 3. Using a sp...
Page 38 - 4” Mower Drive Belt Replacement
34 Troubleshooting, Adjustment & Service Figure 52. 54” Mower Belt Routing Figure 53. 54” Mower Deck - Covers Removed A. Idler Assembly Tension Spring A CenterPulley BeltDouble V OuterPulley OuterPulley V Idler DrivePulley BELT ROUTING VIEWED FROM TOP FRONT 54” Mower Drive Belt Replacement 1. Re...
Page 39 - 8” Mower Drive Belt Replacement; Figure 54. 48” Mower Belt Routing; BATTERY CHARGING
35 Troubleshooting, Adjustment & Service 48” Mower Drive Belt Replacement 1. Remove the mower deck. See Mower Removal and Installation 2. Remove the screws securing both deck covers and remove the covers. 3. Using a spring puller or a small rope loop, release the idler assembly tension spring (A...
Page 40 - 5 HP KOHLER COMMAND; ENGINE; 0 HP KOHLER COMMAND; Specifications
36 ENGINE 25 HP KOHLER COMMAND Make: Kohler - 4 cycle air cooled Model & Spec: See engine ID tag Horsepower: 25 hp @ 3600 rpm Cylinder: 2 horizontal Bore & Stroke: 3.27” x 2.64” Displacement: 725 cc, 44 cu in Construction: Overhead valve, cast iron sleeve, aluminumcrankcase Electrical: 15 am...
Page 41 - Section Title; DIMENSIONS
37 Section Title TRANSMISSION - HYDRO Type Hydrostatic Sundstrand Model 15U Pump Variable Displacement Axial Type Motor Fixed Displacement Reversible Axial Type Hydraulic Fluid Type F Transmission FluidReservoir: 6 Qt. Capacity (5.7 L) Filter: Cartridge w/25 Micron RatingFull Flow w/o Anti-Drain Bac...
Page 42 - TECHNICAL MANUALS; Card Expiration Date:
38 Parts & Accessories Replacement Parts Tractor Drive Belt (Models w/Kohler engines) 1716996 Tractor Drive Belt (Models w/Kawasaki engines)1716995PTO Drive Belt-Diesel (Qty. 2 Required) 1718602 48” Mower Deck Drive Belt 1675342 48” Mower Blades 1679916 54” Mower Deck Drive Belt 1720402 54” Mowe...
