Page 3 - Table Of Contents; PRODUCT COMPONENTS
Table Of Contents Torque Specification Chart ..................................................................... Inside Back Cover PRODUCT COMPONENTS PAGES Frame & Front Axle Group ....................................................................................................................
Page 4 - Frame & Front Axle Group
Frame & Front Axle Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Torque to 150 ft. lbs. (202 Nm) Torque to 22-40 ft. lbs. (30-54 Nm) Torque to 13 ft. lbs. Service Kit1686985 Torque to 50-57 ft. lbs. (48-56 Nm) Torque to 22-40 ft. lbs. (30-54 Nm) Torque...
Page 5 - Footnotes
PART NO. DESCRIPTION REF NO QTY. Frame & Front Axle Group Footnotes 1 1930645 7 NUT, Hex Flange Lock, 3/8-16 2 1960035 2 WASHER 3 2860646 1 NUT, Hex Flange, 5/8-11 4 1722212A 1 PLATE, Axle 5 1724081A 1 TOWER & SUPPORT ASSEMBLY 6 1923683 4 CAPSCREW, Hex Head Taptite, 3/8-16 x 3/4 7 1723528A 1...
Page 6 - Steering Group - Manual Steering
Steering Group - Manual Steering NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Torque to36-44 ft. lbs.or 48-60 Nm Steering cap snapsover steering wheel. Use washersas required. Torque to36-44 ft. lbs.or 48-60 Nm Bearing mounts belowframe. Slide pinion intogear b...
Page 7 - PLATE, Mounting Steering
PART NO. DESCRIPTION REF NO QTY. Steering Group - Manual Steering Footnotes 1 1722318 1 STEERING WHEEL, Straight, Shaft 2 1722319 1 CAP, Steering Wheel, SMI Logo 2 1725024 1 CAP, Steering Wheel, Plain 3 1960540 1 PIN, Spring, 5/16 x 2-1/2 4 1722749 1 COVER, Rubber, Upper Steering Shaft 5 1960114 5 W...
Page 9 - BULKHEAD
PART NO. DESCRIPTION REF NO QTY. Engine & Electric Clutch Group - 16HP & 18HP Briggs & Stratton, Vanguard Footnotes 1 1723165 1 HOSE, Oil Drain, 10-1/2" Long, 3/8-18 Fittings 2 * 1 ENGINE, 16HP Briggs & Stratton Vanguard Twin, Model 303777, Type 1114-E1 2 * 1 ENGINE, 18HP Briggs ...
Page 12 - Engine Group - 18HP Kohler
Engine Group - 18HP Kohler NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Engine Manufacturer Gasket & Hardware, Torque to 18 ft. lbs. (25 Nm) Tie clutch wire to keep away from pulley. Torque to 45-50 ft. lbs. (61 - 68 Nm) Torque to 19-23 ft. lbs. (26 - 31 Nm...
Page 16 - Transmission SERVICE PARTS - Tuff Torq K-57A
Transmission SERVICE PARTS - Tuff Torq K-57A NOTE: Unless noted otherwise, use the standard hardware torque specification chart. SEAL KIT (Includes Ref.) #19#20#26#59#72 #81#91 SealantWasher Seal 8 78 82 72 9 80 76 7 75 2 37 79 77 27 40 43 42 41 38 36 39 63 70 65 97 65 71 67 68 66 61 69 3 30 29 21 2...
Page 20 - Controls Group
Controls Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 11 17 19 12 18 14 13 20 21 27 29 22 28 23 25 4 30 31 37 35 30 32 38 34 36 33 1 5 9 2 8 4 6 3 10 1 6 10 16 24 24 26 15 35 41 40 39 18 7 8 5 986599 The above parts group applies to the following Mfg. Nos...
Page 21 - RING, Clipring Extension
PART NO. DESCRIPTION REF NO QTY. Controls Group Footnotes 1 1721353 1 ROD, Brake Lock 2 1721891 1 KNOB, Push On, Red Plastic "P" 3 1930591 1 CAPSCREW, Hex Flange Whiz Lock, 5/16-18 x 3/4 4 1919326 2 WASHER, 5/16, Black 5 1721476 1 ROD, Brake 6 1931353 2 CARRIAGE BOLT, 3/8-16 x 1 3/4 7 166311...
Page 22 - Cruise Control Group
Cruise Control Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Control Armfrom transmissiongroup. Brake armat idler pivot. Hole "A" Hook into hole "A" of frame. Install rounded edge of washer toward lever & bracket assembly. Lubricate bot...
Page 23 - SPRING, Cruise Return to Frame
PART NO. DESCRIPTION REF NO QTY. Cruise Control Group Footnotes 1 1723713 1 DECAL, Cruise & Lift 2 1960666 1 SCREW, Torque Head Plus Socket Head, 1/4-20 x 7/8 3 1722303 1 KNOB, Cruise 4 1920397 1 NUT, Hex Lock ESNA Light, 1/4-20 5 1722003 1 LEVER & BRACKET ASSEMBLY, Cruise 6 1960103 2 WASHER...
Page 24 - Electrical Group
Electrical Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. To Engine Starter Headlight Switch DASH MOUNTED HOOD MOUNTED UNDER HOOD UNDER HOOD UNDER SEAT PedalSwitch SeatSwitch(NC) To Electric Clutch To Charge Circuit To Fuel Shut-Off To Engine Magneto To Eng...
Page 25 - KEY, RMO Module Plastic
PART NO. DESCRIPTION REF NO QTY. Electrical Group Footnotes 1 1721810 1 HEADLIGHT ASSEMBLY, 4 Bulb, (Includes Ref. Nos. 2 & 3) 2 1677371 4 BULB, Headlight, 12.8V 3 1723451 4 SOCKET ASSEMBLY, Headlight, Sealed 4 1722669 1 HARNESS, Headlight 5 1722887 1 SWITCH, PTO Push/Pull Symbols 6 1726556 1 MO...
Page 27 - DASHBOARD, RMO with Hydra Lift Slot, Black
PART NO. DESCRIPTION REF NO QTY. Hood, Grille & Dash Group Footnotes 1 1721804C 1 PANEL, RH Side 1 1721804D 1 PANEL, RH Side, Red 2 1721801C 1 HOOD, no Louvers 2 1721801D 1 HOOD, no Louvers, Red 3 1722110C 1 HOOD, with Louvers 3 1722110D 1 HOOD, with Louvers, Red 4 1960295 12 CAPSCREW, Hex Head ...
Page 28 - Seat & Seat Deck Group; Torque to
Seat & Seat Deck Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Torque to 14-19 in. lbs. (19 - 25.8 Nm) Torque to 25-30 in. lbs. (2.8 - 3.3 Nm) 11 15 19 14 16 13 1 7 5 9 2 8 4 6 3 10 32 12 20 21 22 28 26 14 23 29 25 27 24 5 9 30 31 17 18 See Electrical ...
Page 29 - FUEL GAUGE
PART NO. DESCRIPTION REF NO QTY. Seat & Seat Deck Group Footnotes 1 1722129A 1 BRACKET, 1-5/8 x 1-3/4 2 1722307 1 * SEAT, 18" Back, Optional 2 1722306 1 * SEAT, 15" Back, Standard 3 1722128A 1 SUPPORT, Seat 4 2172434 1 CLIP, Wire 5 1709256A 2 WASHER, Spring, 5/16 x 1-1/4, Black 6 1714263...
Page 30 - Lift Group - Manual Lift; Install into left hand
Lift Group - Manual Lift NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Install into left hand side of lower dash. 4 5 3 6 1 9 2 8 10 13 14 11 18 17 16 5 12 5 7 15 986412 The above parts group applies to the following Mfg. Nos.: 2005 30 © Copyright Simplicity Man...
Page 31 - ROD, Lift Lever with Flats
PART NO. DESCRIPTION REF NO QTY. Lift Group - Manual Lift Footnotes 1 1722302 1 GRIP, Black Vinyl 2 1722024A 1 ROD, Lift Lever with Flats 3 1930645 1 NUT, Hex Flange Lock, 3/8-16 4 1924940 1 WASHER 5 1722460 2 PIN, Quick 6 2162085 1 SPRING, Compression 7 1723866 1 NUT, Push, 3/8 8 1923341 2 CAPSCREW...
Page 35 - VALVE STEM & CAP ASSEMBLY
PART NO. DESCRIPTION REF NO QTY. Wheels & Tires Group Footnotes 1 1722065 2 WHEEL & TIRE ASSEMBLY, Front, (Includes Ref. Nos. 2, 3, 4, 5, & 6) 2 1722838 1 TIRE, 15 x 6, Super Turf 3 1664090 1 TUBE, Tire, Front, 4.10/3.50 4 1717056 2 BEARING, Ball 5 1722837 1 WHEEL, 4-1/2" x 6" 6 ...
Page 42 - Mount Hitch Assembly and
38" Mower Deck - Height Adjustment & Roller Bar NOTE: Unless noted otherwise, use the standard hardware torque specification chart. GREASE Insert MustFace Out Insert MustFace Out GREASE Insert MustFace Out Mount Hitch Assembly and Leveling Adjustment Rod using upper set of holes 1 1 2 3 47 3...
Page 45 - SPACER
PART NO. DESCRIPTION REF NO QTY. 38" Mower Deck - Height Adjustment & Roller Bar Footnotes 45 1704093 1 ROD, Adjustment 46 1706644 1 SPACER 47 1722036 2 ROLLER The above parts group applies to the following Mfg. Nos.: 2005 45 © Copyright Simplicity Manufacturing, Inc. All Rights Reserved. 16...
Page 46 - Viewed From Bottom
38" Mower Deck - Housing, Arbors & Blades NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Viewed From Bottom Torque to 50-70 ft. lbs. Torque to45-55 ft. lbs. Apply gasketformer to thissurface iffoam gasketis not used. 13 2 14 10 19 20 21 22 23 24 16 17 18 ...
Page 47 - CLAMP
PART NO. DESCRIPTION REF NO QTY. 38" Mower Deck - Housing, Arbors & Blades Footnotes 1 1705449 1 DEFLECTOR, Plastic 2 1960518 1 NUT, Push 3 1960353 2 WASHER, Plain 4 1704873 1 CLAMP 5 1916964 2 LOCKWASHER, 1/4 6 1916622 2 NUT, Hex, 1/4-20 7 1919326 1 WASHER, 5/16, Black 8 1723938 1 SPRING, T...
Page 50 - Apply Locktite
40" Mower Deck - Height Adjustment & Roller Bar NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Apply Locktite 380 in hole prior to assembly. From"A" To "A" Insert MustFace Out Insert MustFace Out 11 17 15 19 12 18 14 16 13 20 21 27 25 29 2...
Page 53 - BRACKET, Height of Cut
PART NO. DESCRIPTION REF NO QTY. 40" Mower Deck - Height Adjustment & Roller Bar Footnotes 45 1720919 1 DECAL, Height of Cut 46 1720931A 1 BRACKET, Height of Cut 47 1930651 1 NUT, Hex Centerlock 3/8-16 48 1935048 1 NUT, Hex Flange Lock, 5/16-18 49 1664847 8 CAPSCREW, Taptite Hex Washer Head,...
Page 55 - PULLEY
PART NO. DESCRIPTION REF NO QTY. 40" Mower Deck - Housing, Arbors & Blades Footnotes 1 1930584 1 CAPSCREW, Hex Head, 7/16-14 x 2-3/4 G8 2 1933263 1 WASHER, 7/16 3 1656916 3 WASHER, Spring 4 1714419 1 NUT, Hex Flange, 9/16-18 5 1713091 1 PULLEY 6 1719870 1 HUB 7 1724453 2 SPROCKET & FLANG...
Page 57 - ARBOR SHAFT & BEARING ASSEMBLY
PART NO. DESCRIPTION REF NO QTY. 40" Mower Deck - Housing, Arbors & Blades Footnotes 44 1721132A 1 GUARD, Extension 45 1675044 4 RIVIT, Pop 46 1960096 4 WASHER, 3/16 x 3/4 x 1/16 47 1713675 2 WASHER, Bellville 48 1726825 1 ARBOR SHAFT & BEARING ASSEMBLY The above parts group applies to t...
Page 59 - SPRING
PART NO. DESCRIPTION REF NO QTY. 44" Mower Deck - Belt, Idler Arm & Hitch Footnotes 1 1601672 1 V-BELT, Mower Drive 2 1721532 1 V-BELT, Arbor Drive 3 1665835 1 GRIP, Lever 4 1916950 2 NUT, Hex, 3/8-16 5 1916965 2 WASHER, Lock, 3/8 6 1677135A 1 BELT STOP, Idler 7 1924940 14 WASHER, 3/8 8 1666...
Page 63 - PAL NUT
PART NO. DESCRIPTION REF NO QTY. 44" Mower Deck - Height Adjustment & Roller Bar Footnotes 45 1704087 1 TRUNNION, Threaded 46 1719901 1 CRANK, Height of Cut 47 1714084 1 KNOB, Height Crank 48 1960093 1 PAL NUT The above parts group applies to the following Mfg. Nos.: 2005 63 © Copyright Simp...
Page 79 - BRACKET, Cutting Height
PART NO. DESCRIPTION REF NO QTY. 50" Mower Deck - Height Adjustment & Roller Bar Footnotes 45 1704116A 1 BRACKET, Cutting Height 46 1704083A 1 ARM, Rear, Mower, RH 47 1921977 2 CAPSCREW, Hex Head, 5/16-18 x 1-1/4 48 1704087 1 TRUNNION, Threaded The above parts group applies to the following ...
Page 87 - Torque Specification Chart; SAE Grade 2; Size Of; NOTES; Hardware Identification & Torque Specifications; Common Hardware Types; Wrench & Fastener Size Guide; Standard Hardware Sizing
Torque Specification Chart FOR STANDARD MACHINE HARDWARE (Tolerance ± 20%) HardwareGrade SAE Grade 2 SAE Grade 5 SAE Grade 8 Size Of in/lbs in/lbs in/lbs Hardware ft/lbs Nm. ft/lbs Nm. ft/lbs Nm. 8-32 19 2.1 30 3.4 41 4.6 8-36 20 2.3 31 3.5 43 4.9 10-24 27 3.1 43 4.9 60 6.8 10-32 31 3.5 49 5.5 68 7....