Sigma S2Ba - Manual

Sigma S2Ba

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Table of Contents:

  • Page 2 – In continuous display mode; P key; C o n t ro l e l e m e n t s a n d k e y f u n c t i o n s
  • Page 5 – Continuous display; Contact; JN; ”Contact”
  • Page 6 – Dulcodes UV-Desinfektionsanlage; Operating Instructions for ProMinent; I m p r i n t
  • Page 7 – Pr; Ta b l e o f c o n t e n t s; N o t e s o n s a f e t y o f P ro M i n e n t
  • Page 9 – I d e n t c o d e o r d e r i n g s y s t e m; S 2 B a; Liquid end materials:
  • Page 10 – S 2 C a
  • Page 11 – NOTE; Notices are intended to make your work easier.; WARNING; • All other uses or modifications are prohibited!
  • Page 13 – Safety devices; Because of danger of electrostatical; damp; cloth only; ATTENTION; EC conformity declaration / certificates; G e n e r a l n o t e s; N o t e s o n i n s t a l l a t i o n , s t a r t - u p a n d o p e r a t i o n
  • Page 14 – IMPORTANT; N o t e s o n m a i n t e n a n c e a n d r e p a i r
  • Page 15 – P ro d u c t d e s c r i p t i o n S 2 B a / S 2 C a; Use for intended purpose; I d e n t i f i c a t i o n o f p u m p t y p e
  • Page 16 – S t r o k e m o v e m e n t; Set stroke length dependent on the required delivery capacity.
  • Page 17 – M e t e r i n g c a p a c i t y d i a g r a m
  • Page 19 – F u n c t i o n a l d e s c r i p t i o n , d e l i v e r y u n i t
  • Page 20 – I n t e g r a t e d o v e r f l o w v a l v e w i t h b l e e d e r f u n c t i o n; This function is produced by a spring-loaded ball.; Design and functional description; Overflow valve Sigma/ 2 liquid end, 10 bar PVT
  • Page 21 – Overflow valve Sigma/ 2 liquid end, 16 bar SST; Connection via hose connection item 128.
  • Page 22 – D i a p h r a g m r u p t u r e s e n s o r
  • Page 23 – electrical signal is given.; and/or ensure that the pump will stop after a diaphragm rupture.
  • Page 24 – Material in contact with metered medium; • The cable priority is arbitrary.; with the gasket (Item159) and make the electrical connections.
  • Page 25 – T e c h n i c a l d a t a S i g m a / 2; Te c h n i c a l d a t a
  • Page 27 – D i m e n s i o n s h e e t S i g m a / 2 w i t h s t r o k e a d j u s t m e n t m o t o r; * Dimensions for S2Ba; Model
  • Page 28 – M o t o r d a t a; S t r o k e a c t u a t o r d r i v e m e c h a n i s m
  • Page 29 – E l e c t r i c a l d a t a , p a c i n g r e l a y “ S i g m a ”
  • Page 30 – M a i n t e n a n c e
  • Page 31 – The gear oil should be changed after approx. 5000 duty hours.; R e p l a c e m e n t o f w e a r i n g p a r t s; specially trained or authorised personnel!
  • Page 32 – first clean the ball and the ball seat disc.
  • Page 33 – F e a t u re s o f t h e S 2 C a m e t e r i n g p u m p s; F u n c t i o n d e s c r i p t i o n , m o t o r s; F u n c t i o n d e s c r i p t i o n , c o n t r o l l e r; Operating modes; “Analogue” operating mode:; The stroke rate is controlled manually via the controller.; “Contact” operating mode:
  • Page 34 – “PROFIBUS
  • Page 35 – Prime; “Fault”, “stop” and “pause” stop all system parts up to “prime”.; S o c k e t s , s y m b o l s a n d w i r i n g d i a g r a m; (3) Metering monitor socket for connection of ProMinent
  • Page 36 – Pump type S2Ca
  • Page 37 – Wiring diagram; View of cable connectors from front; Metering monitor cable; for; Diaphragm rupture cable; for
  • Page 38 – Technical data, external contact; Pin 2 = Contact input
  • Page 39 – Block circuit diagram S2Ca; I n p u t s
  • Page 40 – Circuit examples: universal signal cable; by customer Cable; “Pause“ function; External
  • Page 41 – R e t r o f i t t i n g r e l a y s; Press-out relay opening; not be less than 1.20 m long, otherwise cable recognition will fail.
  • Page 42 – Error; F e a t u re s o f t h e S 2 C a m e t e r i n g p u m p s / C o n t ro l e l e m e n t s; C o n t ro l e l e m e n t s; Indicators
  • Page 43 – Basic information for setting up the S2Ca; continuous; S e t t i n g s
  • Page 44 – S e l e c t o p e r a t i n g m o d e ( M O D E m e n u ); C h e c k a d j u s t a b l e v a l u e s; • MODE menu; In order to adapt the S2Ca to your process requirements you must:; Exception: Timer and PROFIBUS; Note the diagram below!; MODE
  • Page 45 – S e t t i n g s f o r o p e r a t i n g m o d e ( S E T m e n u ); S e t t i n g s f o r “ m a n u a l ” o p e r a t i n g m o d e; You can select three signal-processing methods:
  • Page 46 – The following symbol appears in the LCD display:
  • Page 47 – Lower band; The symbol; S e t t i n g s f o r “ c o n t a c t ” o p e r a t i n g m o d e ( C O N T C T m e n u ); The factor resets to “1” if you change to a different operating mode.
  • Page 48 – Examples; Factor; Explanation of increase
  • Page 49 – S e t t i n g s f o r “ b a t c h ” o p e r a t i n g m o d e ( B A T C H m e n u ); “Memory” extension function
  • Page 50 – nent display flashes and the flashing “Calib” indicator appears.; This will significantly affect accuracy of calibration.; S e t t i n g s f o r p r o g r a m m a b l e f u n c t i o n s ( S E T m e n u ); Flow (FLOW menu, available only if flow monitor is connected); S e t t i n g s f o r “ c a l i b r a t i o n ” f u n c t i o n ( C A L I B m e n u )
  • Page 51 – Settings for “auxiliary frequency” function (AUX menu); S e t t i n g s f o r t h e “ f l o w ” f u n c t i o n ( F L O W m e n u ); S e t t i n g c o d e ( C O D E m e n u ); C a n c e l t o t a l s t r o k e n u m b e r o r t o t a l l i t r e s ( C L E A R w i n d o w )
  • Page 52 – O p e r a t i n g; emptying only supervised by a competent person.; M a n u a l o p e r a t i o n
  • Page 53 – O p e r a t i n g / Tro u b l e s h o o t i n g; Settings; R e m o t e c o n t r o l; Tro u b l e s h o o t i n g
  • Page 54 – Error Messages
  • Page 55 – Tro u b l e s h o o t i n g / D e c o m m i s s i o n i n g a n d d i s p o s a l; Fault Signals; D e c o m m i s s i o n i n g a n d d i s p o s a l
  • Page 56 – CAUTION; S p a re p a r t s a n d a c c e s s o r i e s
  • Page 57 – M o t o r d a t a s h e e t; ProMinent; Motor Datenblatt / Motor data sheet / Fiche technique pour moteur; ATB
  • Page 58 – For pumps without Ex protection:
  • Page 59 – E x p l o d e d d i a g r a m s o f l i q u i d e n d s; * The listed items are constituent parts of the spare part kit.
  • Page 61 – * The listed items are constituent parts of the spare parts kit.
  • Page 62 – Retrofit kit double diaphragm S2Ba/S2Ca; * These items belong to the retrofit kit.
  • Page 63 – W i r i n g d i a g r a m; Stroke actuator wiring diagram
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Part No. 987282 ProMinent Dosiertechnik GmbH · 69123 Heidelberg · Germany BA SI 018 10/03 GB

Pr

o

Minent

®

Please completely read through these operating instructions first! · Do not discard!

The warranty shall be invalidated by damage caused by operating errors!

Two sets of operating instructions are necessary to ensure the ProMinent

®

Sigma/ 2 S2Ba or S2Ca metering pumps

are operated safely and reliably for their intended purpose:

This product specific Sigma/ 2 operating instructions manual and the ”General operating instructions

ProMinent

®

motor-driven metering pumps and hydraulic accessories” are only valid if read together!

Operating Instructions

ProMinent

®

Sigma/ 2

S2Ba (Basic Type)
S2Ca (Control Type)

START

STOP

S2Ba

S2Ca

Please enter the identity code of the device here.

S2Ba

___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___

S2Ca

___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___

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Summary

Page 2 - In continuous display mode; P key; C o n t ro l e l e m e n t s a n d k e y f u n c t i o n s

Control elements: overview 1 Operating light (green) 2 Warning light (yellow) 3 Error warning light (red) 4 Stroke length adjuster 5 LCD display 6 UP key 7 DOWN key 8 P key 9 STOP/START key 10 i key 11 Relay output (optional) 12 Metering monitor socket 13 Float switch socket 14 External control sock...

Page 5 - Continuous display; Contact; JN; ”Contact”

i i i i i i i i i i i i i i i i i i i i i i i i i i i # N * Mem Contact Stop Operating mode " Analog " 0-20 mA Str oke rate Feed rate To tal str oke number To tal litr es (feed quantity) "Exter nal" display Signal curr ent Str o kes r e maining Batch size/ Litr es r e maining Factor ...

Page 6 - Dulcodes UV-Desinfektionsanlage; Operating Instructions for ProMinent; I m p r i n t

Page 6 Pr o Minent ® Dulcodes UV-Desinfektionsanlage I m p r i n t Operating Instructions for ProMinent ® Sigma/ 2 S2Ba/S2Ca © ProMinent Dosiertechnik GmbH, 2002 ProMinent Dosiertechnik GmbHIm Schuhmachergewann 5-1169123 Heidelberg · [email protected] Subject to technical modi...

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