Sapphire Audio Apex 570 - Repair Manual

Sapphire Audio Apex 570

Sapphire Audio Apex 570 Amplifier – Repair Manual, read for free online in PDF format. We hope this helps you resolve any issues you may have. If you have further questions, please contact us through the contact form.

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Table of Contents:

  • Page 3 – UNIT DATA LABEL; Congratulations; servicing your equipment.; Legend Brands; WARRANTY REGISTRATION; To register your product go to:; For customer assistance:
  • Page 4 – II; SAPPHIRE SCIENTIFIC LIMITED WARRANTY; Sapphire Scientific Model Apex 570; How Do I Get Service?
  • Page 5 – III; TABLE OF CONTENTS
  • Page 6 – P a g e; SECTION ONE: GENERAL INFORMATION; HOW TO USE THIS MANUAL; If a service or option kit is installed on your
  • Page 7 – SAFETY; WARNINGS; and; CAUTIONS; , which must be followed at; ALL
  • Page 8 – Read the operator’s manual before starting this unit.
  • Page 9 – Battery acid contains sulfuric acid; es are in the off position. If on, a spark; DO NOT; flammable. This will prevent possible explosions.; NEVER
  • Page 10 – exceed the vehicle; alter or modify your; Sapphire; includes the use of any open ended hoses.; READ AND SAVE THESE INSTRUCTIONS
  • Page 11 – TORQUE VALUES
  • Page 12 – LAYOUT WITH 90 GALLON WASTE TANK (IN INCHES)
  • Page 13 – LAYOUT WITH 120 GALLON WASTE TANK (IN INCHES)
  • Page 14 – INSTALLATION REQUIREMENTS; ENTIRE; “Installation” section of this manual. Since the; NOT; be installed in any motor vehicle rated less than 3/4 ton capacity.; FUEL REQUIREMENTS; Use unleaded fuel ONLY.; use high
  • Page 15 – ENGINE REQUIREMENTS; Do not use additives.; CHEMICAL REQUIREMENTS; The; SAPPHIRE SCIENTIFIC MODEL Apex 570; Truck mount unit’s unique last step chemical injection system can; SAPPHIRE SCIENTIFIC; WATER REQUIREMENTS
  • Page 16 – RECEIVING YOUR TRUCK-MOUNT UNIT; DEALER RESPONSIBILITIES
  • Page 17 – OPTIONAL EQUIPMENT; Demand pump system; FUEL HOOK-UP KITS BY VEHICLE; Ford FI
  • Page 18 – SECTION TWO: INSTALLATION; LIFTING THE UNIT INTO THE VEHICLE; MUST NOT exceed the vehicle’s
  • Page 19 – FASTENING DOWN THE UNIT AND WASTE TANK; Do not alter or modify your
  • Page 20 – INSTALLATION OF FUEL LINES; FUEL LINE BULKHEAD INSTALLATION; SEE DIAGRAM ON NEXT PAGE
  • Page 21 – FUEL LINE BULKHEAD INSTALLATION DIAGRAM
  • Page 22 – FUEL PUMP ASSEMBLY INSTALLATION; NOTE: Install the fuel pump assembly close to the fuel source.
  • Page 23 – FUEL SUPPLY & RETURN LINE INSTALLATION; Sapphire Scientific us
  • Page 24 – TRAILER FUEL TANK AND FUEL LINE INSTALLATION; The following are recommendations for trailer installations:; Tanks must meet CARB TIER III and EPA; install fuel tanks inside any type of enclosed trailer or vehicle.
  • Page 25 – BATTERY CONNECTION; Attach the black negative (−) battery cable from the ground on the; FIRE EXTINGUISHER
  • Page 26 – CONSOLE TO WASTE TANK CONNECTIONS
  • Page 27 – SECTION THREE: USING YOUR CLEANING SYSTEM; UNDERSTANDING THE SYSTEMS
  • Page 28 – WATER HEATING SYSTEM
  • Page 30 – VACUUM SYSTEM
  • Page 31 – CHEMICAL PUMPING SYSTEM
  • Page 32 – PREPARATION AND OPERATION; Operate this unit and equipment only in a well-ventilated area.; Exhaust fumes contain carbon; PREPARATION; ENSURE THERE IS ADEQUATE FUEL; Connect the hose to the water inlet fitting on the front of the unit.; CHECK YOUR DRAIN VALVES; Make sure the waste tank and pre-filter box drains are closed.
  • Page 33 – CHECK YOUR CHEMICAL LEVELS; INSTRUMENT PANEL CONTROLS AND GAUGES; CHEMICAL FLOW METER; Visual display of chemical flow through the system.; CHEMICAL SELECTION VALVE; This gauge registers the amount of pressure in the water system.
  • Page 35 – LOWER FRONT PANEL
  • Page 36 – BYPASS VALVE
  • Page 37 – STARTING THE UNIT; Push in engine choke after engine has started.; r adequate water supply. See “Loss of Water; VACUUM HOSE
  • Page 38 – AUTOMATIC WASTE PUMP; use a waste pump hose as a water inlet hose.; OPERATION; CLEANING
  • Page 39 – GAUGE READINGS AND SETTINGS
  • Page 40 – WATER PRESSURE GAUGE; 00 PSI for upholstery cleaning
  • Page 41 – SHUT DOWN AND DAILY MAINTENANCE; Adjust the throttle cable to the idle position.
  • Page 42 – FREEZE PROTECTION / DESCALING; WINTERIZING AND DESCALING YOUR UNIT; Add one gallon
  • Page 43 – WINTERIZING THE HOSES AND TOOLS WITH ANTIFREEZE
  • Page 44 – REMOVING ANTI-FREEZE FROM THE UNIT; Fill the water box with fresh water and repeat step 1.
  • Page 45 – SECTION FOUR: SERVICE AND MAINTENANCE
  • Page 46 – Apex 570 SERVICE INTERVAL CHART
  • Page 47 – MAINTENANCE AND SERVICE ADJUSTMENTS; model 570. A planned
  • Page 48 – ENGINE; Check engine oil daily.
  • Page 49 – VACUUM PUMP; daily
  • Page 50 – PRESSURE PUMP; DRIVE BELTS, PULLEYS and HUBS
  • Page 51 – CHEMICAL PUMP; inspecting the disk.
  • Page 52 – SOLUTION MANIFOLD CHECK VALVE AND STRAINER; the first week
  • Page 53 – PRESSURE REGULATOR; hours; Relieve all pressure from the water system.
  • Page 54 – CHEMICAL METERING SYSTEM; RECOVERY TANK STRAINER BASKET; The recovery tank strainer should be emptied and cleaned on a
  • Page 55 – BATTERY; ould; VACUUM HOSES; HIGH PRESSURE SOLUTION HOSES
  • Page 56 – VACUUM RELIEF VALVE; Always ensure the; INLET PRESSURE REGULATOR
  • Page 57 – VACUUM PUMP BELT REPLACEMENT; Only use Gates EPDM belts; WATER PUMP DRIVE BELT REPLACEMENT
  • Page 58 – INSTRUMENT PANEL ACCESS; Using a 3/8” socket and 6
  • Page 60 – TROUBLESHOOTING
  • Page 61 – ENGINE TROUBLESHOOTING; ENGINE WILL NOT START (STARTER DOES NOT TURN OVER)
  • Page 62 – VACUUM PUMP TROUBLESHOOTING; LOSS OF VACUUM; EXCESSIVE VACUUM; PROBABLE CAUSE
  • Page 63 – PRESSURE PUMP TROUBLESHOOTING; LOSS OF SOLUTION VOLUME AT TOOL (PRESSURE GAUGE READS NORMAL)
  • Page 64 – PRESSURE PUMP DOES NOT ENGAGE; CHEMICAL SYSTEM TROUBLESHOOTING; CHEMICAL FLOW METER INDICATES FLOW WITH TOOL VALVE CLOSED
  • Page 65 – HEAT EXCHANGER/TEMPERATURE RELATED TROUBLESHOOTING; EXCESSIVE HEATING; WASTE PUMP (IF INSTALLED) TROUBLESHOOTING; WASTE PUMP NOT OPERATING NORMALLY
  • Page 66 – SECTION FIVE: PARTS LISTING AND REFERENCE
  • Page 67 – ILLUSTRATED PARTS LISTING
  • Page 77 – 9-936, INSTRUMENT PANEL ASSEMBLY BOM TABLE
  • Page 78 – INE ASS
  • Page 80 – NOT SHOWN IN DRAWING VIEWS:
  • Page 85 – AVAILABLE FOR SERVICE:
  • Page 90 – 9-937, RADIATOR AND OVERFLOW BOTTLE ASSEMBLIES
  • Page 92 – 9-975, SOLUTION AND BYPASS MANIFOLDS BOM TABLE
  • Page 94 – 9-962, PRESSURE REGULATOR LATCH ASSEMBLY
  • Page 95 – 9-970, WATER INLET AND REGULATOR ASSEMBLY
  • Page 106 – 8-030 FUEL PUMP AND HOUSING ASSEMBLY
  • Page 108 – DECALS
  • Page 109 – APEX 570 WIRING DIAGRAM
  • Page 110 – APEX 570 HOSE ROUTING AND FLOW DIAGRAM
  • Page 111 – HOSE IDENTIFICATION CHART (SEE HOSE ROUTING DIAGRAM)
  • Page 112 – OPTIONAL ACCESSORY - AUTOMATIC PUMPOUT
  • Page 115 – FUEL HOOKUP KITS; Item No. Part Number; Vent Tube
  • Page 116 – CHEVY AND GMC FULL SIZE VAN FUEL LINE INSTALLATION
  • Page 117 – 003 CHEVY AND GMC FULL SIZE VAN FUEL LINE INSTALLATION; Item No. Part Number Qty
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Page 1







APEX 570

Operation and Service Manual






























Manual P/N 108268 (49-053)

Revision M, August 2021

From Serial Number 2061

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About this manual

Brand
Sapphire
Model
Audio Apex 570
Document type
Repair Manual
Category
Amplifier
Language(s)
English
Pages
118
Format
PDF

Summary

Page 3 - UNIT DATA LABEL; Congratulations; servicing your equipment.; Legend Brands; WARRANTY REGISTRATION; To register your product go to:; For customer assistance:

Page | I 108268/49-053 Rev M LEGEND BRANDS MODEL APEX 570 UNIT DATA LABEL Congratulations on the purchase of your Mobile Cleaning Unit. This instruction manual is a guide for operating and servicing your equipment. Read this manual completely before installing or operating this unit. Proper operatio...

Page 4 - II; SAPPHIRE SCIENTIFIC LIMITED WARRANTY; Sapphire Scientific Model Apex 570; How Do I Get Service?

Page | II 108268/49-053 Rev M LEGEND BRANDS MODEL APEX 570 SAPPHIRE SCIENTIFIC LIMITED WARRANTY Sapphire Scientific Model Apex 570 What Does This Warranty Cover? This warranty covers the Sapphire Scientific Model Apex 570 and is provided to the original purchaser only. How Long Does This Warranty La...

Page 5 - III; TABLE OF CONTENTS

Page | III 108268/49-053 Rev M LEGEND BRANDS MODEL APEX 570 TABLE OF CONTENTS SECTION ONE: GENERAL INFORMATION ................................................................................................................. 1 HOW TO USE THIS MANUAL .....................................................

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