Page 2 - Contents; Correct Disposal of This Product; (Applicable in countries with separate collection systems)
2 Contents Safety precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Preparing for installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....
Page 3 - ENGLISH; Safety precautions; WARNING; General information; operations may cause electric shocks or fires.
3 ENGLISH Safety precautions Carefully follow the precautions listed below because they are essential to guarantee the safety of the equipment. WARNING • Always disconnect the air conditioner from the power supply before servicing it or accessing its internal components. • Verify that installation a...
Page 4 - Installing the unit
4 Safety precautions ▶ For use in Europe : This appliance can be used by children aged from 8 years and above and persons with reduced physical, sensory or mental capabilities or lack of experience and knowledge if they have been given supervision or instruction concerning use of the appliance in a ...
Page 5 - Preparing for installation; Outdoor unit classification; You must install the indoor unit that uses R-410A only.; Accessories
5 ENGLISH Preparing for installation Outdoor unit classification Shape Model Heat Recovery 1phase AM040*XMDERAM050*XMDERAM060*XMDER 3phase AM040*XMDGRAM050*XMDGRAM060*XMDGR Installation combination ▶ You must install the indoor unit that uses R-410A only. ▶ If sum capacity of the combined indoor uni...
Page 6 - Moving the Outdoor Unit; Select the moving route in advance.; When moving with a crane or wire rope; When moving an outdoor unit to a higher place such as the rooftop.; When moving an outdoor unit with hands; during transportation.; Selecting installation location; Choose a flat place where rainwater does not settle or leak.
6 Preparing for installation Moving the Outdoor Unit ▶ Select the moving route in advance. ▶ Be sure that moving route is safe from the weight of the outdoor unit. ▶ Do not slant the product more than 30˚ when carrying it. (Do not lay the product down sideways.) ▶ The surface of the heat exchanger i...
Page 7 - Installation Guide at the seashore; Keep the floor level so that rain does not accumulate.
7 ENGLISH Installation Guide at the seashore Make sure to follow below guides when installing at the seashore. 1. Do not install the product in a place where it is directly exposed to sea water and sea breeze. - Make sure to install the product behind a structure (such as building) that can block se...
Page 8 - Space requirement for installation; cable and communication cable.
8 Space requirement for installation • Install the indoor unit away from any interfering sources such as radio, computer, stereo equipment and also select a place where the electrical wiring work and an indoor unit installation are possible. - Especially keep the unit at least 3m away from the elect...
Page 9 - When installing 1 outdoor unit; When 3 sides of the outdoor unit are blocked by
9 ENGLISH ▶ Make a space for ventilation and service as seen in the picture. ▶ When multiple outdoor units are combined for installation, allow enough space for ventilation against a wall. If the ventilation space is not allowed, product malfunction may occur. ▶ The side with logo is the front side ...
Page 10 - When installing more than 1 outdoor unit; When 3 sides of the outdoor unit are blocked by the wall; When the walls are blocking front and the rear of the outdoor units; When front and rear side of the outdoor unit is toward the wall
10 Space requirement for installation When installing more than 1 outdoor unit ※ When 3 sides of the outdoor unit are blocked by the wall (Unit : mm) 300 or mor e 300 or more 600 or more 600 or more 600 or more ※ When the walls are blocking front and the rear of the outdoor units 300 or mor e 1500 o...
Page 11 - Installation and base ground work for an outdoor unit; 50mm, the discharge duct should be attached to the outdoor unit.; Base ground work
11 ENGLISH Installation and base ground work for an outdoor unit ▶ Install the outdoor unit 150mm higher than the base ground and install the drain hole to connect the pipe to the drainage. ▶ When the front fan of an outdoor unit is installed in a place where the average snowfall is more than 150mm,...
Page 12 - Do not install the outdoor unit on a wood palette.; Refrigerant pipe installation; Refrigerant pipe work; unit and outdoor unit should be minimized.
12 Installation and base ground work for an outdoor unit • If the outdoor unit is not fixed securely, product may fall and it might cause loss of life or property damage. • Do not install the outdoor unit on a wood palette. • Fix the outdoor unit securely to the base ground with anchor bolts. • The ...
Page 13 - Temper grade and minimum thickness of the refrigerant pipe; cause personal injury.
13 ENGLISH Tool Work If compatible with conventional tool Vacuum pump Vacuum drying Compatible (Use products which contain the check valve to prevent the oil from flowing backward into the outdoor unit.) Use the one that can be vacuumed up to 100.7kpa(5Torr.-755mmHg). Scale for refrigerant charging ...
Page 14 - Selecting refrigerant pipe and branch joint for Heat Pump; Select the size of the main pipe according to the table below.; The size of the pipe between the branch joints (B)
14 Refrigerant pipe installation Selecting refrigerant pipe and branch joint for Heat Pump (A) (B) (C) (D) (E) (E) First branch joint ▶ Install the refrigerant pipe according to the main pipe size of each outdoor unit capacity. ▶ When the pipe length between an outdoor unit and the farthest indoor u...
Page 15 - The size of the pipe between the branch joint and the indoor unit (C); Make a selection according to indoor unit capacity.
15 ENGLISH The size of the pipe between the branch joint and the indoor unit (C) Make a selection according to indoor unit capacity. Indoor unit capacity (kW) Liquid pipe (mm) Gas pipe (mm) 6.0 kW and below ø6.35 ø12.70 6.1 kW ~ 16.0 kW ø9.52 ø15.88 16.1 kW ~ 23.0 kW ø9.52 ø19.05 Selecting the first...
Page 16 - Selecting refrigerant pipe and branch joint for Heat Recovery
16 Refrigerant pipe installation Selecting refrigerant pipe and branch joint for Heat Recovery (A) (B) (C) (D) (E) (E) (E) (F) ▶ Install the refrigerant pipe according to the main pipe size of each outdoor unit capacity. ▶ When the pipe length between an outdoor unit and the farthest indoor unit inc...
Page 17 - Keeping refrigerant pipe; Refrigerant pipe welding and safety information; Important information for refrigerant pipe work; Nitrogen flushing welding; Avoid welding the pipe with pipe direction heading upward.
17 ENGLISH Selecting the first branch joint (D) The first Y-joint(D) for liquid and low pressure gas pipes is MXJ-YA2512M regardless of the outdoor unit capacity. The first Y-joint(D) for high pressure gas pipes is MXJ-YA1500M regardless of the outdoor unit capacity. Keeping refrigerant pipe To prev...
Page 18 - Cutting or flaring the pipes; Make sure that you prepared the required tools.; Check that you flared the pipe correctly.
18 Refrigerant pipe installation Cutting or flaring the pipes 1. Make sure that you prepared the required tools. ▶ Pipe cutter, Deburring tool, flaring tool and pipe holder, etc. 2. If you want to shorten the pipe, cut it with a pipe cutter ensuring that the cut edge remains at 90° with the side of ...
Page 19 - Connecting the flared pipes; Make sure to use ester oil to coat the flare connection section.; Blowing Nitrogen gas should be done when welding the pipe.
19 ENGLISH Connecting the flared pipes ▶ Check if the flaring is properly done according to the standard size. ▶ Align the center of the piping and tighten the flare nut with your hands. Then, tighten the flare nut with torque wrench in a direction of the arrow indicated in below illustration. ▶ Mak...
Page 20 - Pipe installation for an outdoor unit; Pipe direction; Caution for using knock-out hole; Caution for connecting the pipe; Outdoor unit refrigerant pipe connection
20 Refrigerant pipe installation Pipe installation for an outdoor unit Pipe direction The refrigerant pipe can be pulled out from front, flank, rear, and bottom side, so install it depending on the installation site condition. Caution for using knock-out hole • Make sure not to damage the exterior o...
Page 21 - Installing the branch joints; Branch joints must be installed ‘horizontally’ or ‘vertically’.; Horizontal installation; Install within ±15° of the horizon or vertical line.
21 ENGLISH Installing the branch joints Branch joints must be installed ‘horizontally’ or ‘vertically’. Horizontal installation Vertical installation • For A~J type branch joints : Connect the branch joint to the connection pipe with the provided reducer. • For K~Z type branch joints : Cut the conne...
Page 22 - Installing the distribution header; Select the reducer that fits the diameter of the pipe.; order of their capacity, from largest to smallest.
22 Refrigerant pipe installation Installing the distribution header 1. Select the reducer that fits the diameter of the pipe. <Gas side> Socket Pipe* To indoor unit Pipe* Socket To outdoor unit <Liquid side> Socket Pipe* To indoor unit Pipe* Socket To outdoor unit Provided item * Pipe : ...
Page 23 - The HR Changer and the MCU specification
23 ENGLISH 3. Install the distribution header horizontally. ▶ Install the distribution header horizontally so that its ports does not face down. Below ±10° Horizon line Socket Distribution header Pipe (Separately purchased item) Below ±15° Horizon line Horizon line < Liquid side > Below ±15° H...
Page 24 - to the HR Changer or the MCU; Installing indoor units using Y-connector
24 Refrigerant pipe installation • Indoor units without internal EEV (AM****NTD**, AM****NAD**) can not be connected directly to the HR Changer or the MCU • Please connect theses indoor units using EEV Kit (MEV-E**SA, MXD-E**K***A)• You can connect the previous MCU (MCU-S4NEK3N, MCU-S2NEK2N, MCU-S1N...
Page 25 - How to connect the pipes
25 ENGLISH How to connect the pipes Pipe connection from outdoor unit Pipe connection to the indoor unit Protect with wet towel when welding Pipe connection to the another MCU Low pressure gas pipe connection (welding) High pressure gas pipe connection (welding)Liquid pipe connection (welding) ※ Whe...
Page 26 - Examples of the refrigerant pipe installation for Heat Pump; Using Distribution header
26 Refrigerant pipe installation Examples of the refrigerant pipe installation for Heat Pump Using Y-Joint Using Distribution header
Page 27 - For serial installation; Connect indoor unit to liquid and low pressure gas pipe.; For parallel installation
27 ENGLISH Examples of the correct refrigerant pipe installation for Heat Recovery For serial installation 1)* HR Changer (E) or MCU (F) HR Changer (E) 1)* Direct-connected indoor unit without HR Changer/MCU (for HR only) - This indoor unit can only be used for cooling operation. (Heating operation ...
Page 28 - Missing HR Changer for serial installation; Cooling only indoor units must be installed behind the HR Changer.
28 Refrigerant pipe installation Examples of the incorrect refrigerant pipe installation for Heat Recovery Missing HR Changer for serial installation Missing HR Changer for parallel installation MCU (F) MCU (F) MCU (F) HR Changer (E) Incorrect order Branch location error MCU (F) HR Changer (E) MCU (...
Page 29 - Connection by Y-joint; the low pressure pipe of the main pipe one step.
29 ENGLISH Allowable length of the refrigerant pipe and the installation examples for Heat Pump Connection by Y-joint Outdoor unit Connection by Y-joint/EEV kit Outdoor unit Classification Y-joint connection Y-joint / EEV kit connection Maximum allowable length of pipe Outdoor unit ~ Indoor units Ac...
Page 30 - Connection by header joint
30 Refrigerant pipe installation Connection by header joint g Outdoor unit Header joint Indoor unit Connection by Y-joint/header joint H2 H1 f c g Outdoor unit Indoor unit Header joint Y-joint Classification Y-joint connection Y-joint / EEV kit connection Maximum allowable length of pipe Outdoor uni...
Page 31 - Installing with MCU only
31 ENGLISH Allowable length of the refrigerant pipe and the installation examples for Heat Recovery Installing with MCU only a b c d e f g h i j H2 H1 H3 HR Changer MCU Installing with MCU and Y-joint a b c g h i j k I m n o d e f H1 H4 H2 H3 HR Changer HR Changer MCU Classification Installing with ...
Page 32 - Performing air tightening test; gas side pipe with Nitrogen gas of 4.1MPa
32 Refrigerant pipe installation Performing air tightening test ▶ Use tools for R-410A only to prevent the inflow of foreign substances and to resist the internal pressure. ▶ Use dry Nitrogen gas to do an airtight test as below. Apply pressure to the liquid side pipe, gas side pipe with Nitrogen gas...
Page 33 - Vacuuming a pipe and an indoor unit; flowing backward while the vacuum pump is stopped suddenly.
33 ENGLISH Vacuuming a pipe and an indoor unit ▶ Use the tools for R-410A only to prevent the inflow of foreign substances and resist against the internal pressure. ▶ Use the vacuum pump with the check valve to prevent pump oil from flowing backward while the vacuum pump is stopped suddenly. ▶ Use t...
Page 34 - Selecting additional refrigerant charging; Charging additional refrigerant
34 Refrigerant pipe installation Selecting additional refrigerant charging ▶ Basic refrigerantThe basic amount of additional refrigerant charged at a factory Model Refrigerant Factory charge(kg) AM040*XMDER R-410A 3.2 AM050*XMDER 3.2 AM060*XMDER 3.3 AM040*XMDGR 3.2 AM050*XMDGR 3.2 AM060*XMDGR 3.3 ▶ ...
Page 35 - amount of refrigerant for each indoor unit.
35 ENGLISH (Unit : kg) Product Capacity (kW) 1.5 1.7 2.2 2.8 3.6 4.5 5.6 6 7.1 8.2 9 9.3 11.2 12.8 14 16 18 500CMH 1000CMH Interior 1way cassette (AM***NN1PEH/**) 0.15 0.15 Slim 1way cassette (AM***NN1D*H/**) 0.25 0.25 0.25 0.32 0.32 4way cassette S (600x600) (AM***NNNDEH/**) 0.29 0.29 0.29 0.29 0.3...
Page 36 - Connecting the drain hose to the outdoor unit; Connect the drain hose to the drain plug.; Insulating refrigerant pipe or Y-joint; the gas does not leak, you must insulate the pipe and hose.
36 Refrigerant pipe installation Connecting the drain hose to the outdoor unit When using the air conditioner in the heating mode, ice may accumulate . During de-icing (defrost operation), the condensed water must be drained off safely. Consequently, you must install a drain hose on the outdoor unit...
Page 37 - Selecting the insulation of refrigerant pipe; Insulating refrigerant pipe; Check if there are any insulation cracks on the bent pipe.
37 ENGLISH Selecting the insulation of refrigerant pipe ▶ Insulate the gas pipe and liquid pipe by referring to the thickness of insulator for each pipe size. ▶ The standard condition is 30°C, with humidity less than 85%. In the conditions of high humidity, use one grade thicker. Pipe Pipe size (mm)...
Page 38 - leave 10mm of space.
38 Refrigerant pipe installation Pipe insulation Pipe insulation after insulating EEV kit • The insulation of the gas and liquid pipes can be in contact with each other but they should not press excessively against each other. • When contacting the gas side and liquid side pipe, use thicker insulati...
Page 39 - Insulating the header joint; an adhesive insulation tape to prevent dew formation.; Fix the header joint with a hanger after insulating it.; Attach the adhesive insulation
39 ENGLISH Insulating the header joint ▶ Fasten the header joint using a cable tie and cover the connected part. ▶ Insulate the header joint and the brazing part and wrap the connected part with an adhesive insulation tape to prevent dew formation. Insulation Adhesive insulation tape Insulation for ...
Page 40 - Wiring work
40 Wiring work ▶ Wiring work should be performed in accordance with related laws such as ‘Technical specification on electric installation’, ‘Wiring regulations’ or ‘Installation manual’. ▶ Copper cable should be used for wiring work and all the wires or parts should be rated products. ▶ Wiring work...
Page 41 - Overall System Configuration; Connection of the power cable (1 phase 2 wires)
41 ENGLISH Overall System Configuration Connection of the power cable (1 phase 2 wires) Distribution board Outdoor unit Indoor unit Communication cable 220V Wired remote controller Earth 1 phase 2 wires 220V-240V~ MCCB + ELB ELCB Or MCCB + ELB ELCB Or Earth 1 phase 2 wires 220V-240~ Connection of th...
Page 42 - Connection of the power cable (3 phase 4 wires); You must install an earth leakage breaker.
42 Wiring work Connection of the power cable (3 phase 4 wires) Distribution board Outdoor unit Indoor unit Communication cable 220V Wired remote controller Earth 1 phase 2 wires 220V-240V~ MCCB + ELB ELCB Or MCCB + ELB ELCB Or Earth 3 phase 4 wires 380V~ Connection of the power cable (3 phase 4 wire...
Page 43 - Specification for circuit breaker and power supply cord; Tightening power terminal
43 ENGLISH Specification for circuit breaker and power supply cord ▶ Power supply cord is not supplied with air conditioner. ▶ Select the power supply cord in accordance with relevant local and national regulations. ▶ Wire size must comply with the applicable local and national code. ▶ The appliance...
Page 44 - Example
44 Wiring work Connecting the HR Changer/MCU (MCU-R4NEK0N, MCU-S6NEK3N) Example Outdoor unit Indoor unit Indoor unit ELB ELB MCCB MCCB 220-240 V~ ▶ Power must be supplied to the HR Changer/MCU separately from the outdoor unit. ▶ Connect the communication cable of the outdoor unit (F1, F2) to the com...
Page 45 - Selecting compressed ring terminal
45 ENGLISH Selecting compressed ring terminal ▶ Select a compressed ring terminal of a connecting power cable based on a nominal dimensions for cable. ▶ Cover a compressed ring terminal and a connector part of the power cable and then connect it. Silver solder Nominal dimensions for cable (mm 2 ) 4/...
Page 46 - Installing grounding wire; Grounding must be done by a qualified installer for your safety.; Grounding the power cable; Ground the power cable according to the following.; Grounding work 3; Performing the grounding work
46 Wiring work Installing grounding wire ▶ Grounding must be done by a qualified installer for your safety. ▶ Use the grounding wire by referring to the specification of the electric cable of the outdoor unit. Grounding the power cable ▶ The standard of grounding may vary according to the rated volt...
Page 47 - Grounding work; specifications, a ground rod must be installed.; Select a proper place for the grounding rod installation.; Install a green/yellow coloured grounding wire :; number of grounding rods.
47 ENGLISH Grounding work If the power distribution circuit does not have a grounding or the grounding does not comply with specifications, a ground rod must be installed. The corresponding accessories are not supplied with the air conditioner. 1. Select a grounding rod that complies with the specif...
Page 48 - Charging refrigerant; refrigerant using a scale.; : The factory refrigerant charge of the product.; GWP=Global Warming Potential
48 Charging refrigerant ▶ The R-410A refrigerant is blended refrigerant. Add only liquid refrigerant. ▶ Measure the quantity of the refrigerant according to the length of the liquid side pipe. Add quantity of the refrigerant using a scale. Important information: regulation regarding the refrigerant ...
Page 49 - Put on safety equipment when charging refrigerant.
49 ENGLISH Charging refrigerant ▶ Open the manifold gauge valve connected to the liquid side service valve and add the liquid refrigerant. ▶ If you cannot add the whole quantity of the refrigerant while the outdoor unit is stopped, open the gas side and liquid side service valve. Then, add remaining...
Page 50 - Basic segment display; Setting outdoor unit option switch and key function; Setting outdoor unit option switches : A TYPE
50 Basic segment display Step Display content Display At initial power input Checking segment display SEG 1 SEG 2 SEG 3 SEG 4 “8” “8” “8” “8” While setting communication between indoor and outdoor unit (Addressing) Number of connected indoor units SEG 1 SEG 2 SEG 3 SEG 4 “A” “d” Number of communicat...
Page 52 - Setting the option; Seg 1 and Seg 2 will display the number for selected option.
52 Setting outdoor unit option switch and key function Installing and setting the option with tact switch and explanation of the functions Setting the option 1. Press and hold K2 to enter the option setting. (Only available when the operation is stopped) - If you enter the option setting, display wi...
Page 55 - be careful when using it.
55 ENGLISH Optional item Input unit SEG1 SEG2 SEG3 SEG4 Function of the option Remarks Snow accumulation prevention control Main 1 4 0 0 Enabled During snow accumulation, the fan may spin even when the unit is not in operation 0 1 Disabled (Factory default) Unused option Main 1 5 0 0 Unused option U...
Page 56 - and then remove the connected pipes.; Setting key operation and checking the view mode with tact switch; it is charged with high DC voltage.
56 Setting outdoor unit option switch and key function • After installing the product, be sure to perform leak tests on the piping connections. After pumping down refrigerant to inspect or relocate the outdoor unit, be sure to stop the compressor and then remove the connected pipes. - Do not operate...
Page 58 - Changer/MCU port connected to each indoor unit.; option DIP switch to the settings given in the following table:; pipe pairing operation)
58 Setting the HR Changer/MCU and Pipe Addresses (for HR Only) You can set the HR Changer/MCU address, the HR Changer/MCU ports to use, and the address for each HR Changer/MCU port connected to each indoor unit. Setting the HR Changer/MCU address and the HR Changer/MCU ports to use You can set the H...
Page 59 - Setting the Pipe Addresses Manually; Turn on both the indoor unit and the remote control.; Setting by using S-NET Pro 2
59 ENGLISH Setting the Pipe Addresses Manually You can use the wired or wireless remote control or the S-NET Pro 2 to set the pipe addresses for each indoor unit. Setting by using the wired or wireless remote control (For how to operate the remote control buttons, see the remote control user manual....
Page 60 - connected incorrectly, that indoor unit is indicated.; Check items before running the Auto pipe pairing operation; Ensure that the service valve of the outdoor unit is open.
60 Setting the HR Changer/MCU and Pipe Addresses (for HR Only) Setting the Pipe Addresses Automatically (Auto pipe pairing operation) You can use the Automatic pipe-address setting operation to automatically set the address of each HR Changer/MCU port that is connected to an indoor unit.If an HR Cha...
Page 61 - To run the Auto pipe pairing operation, take the following steps:; → Steps 2 to 8 (Setup; 1: Co o l i n g o n ly i n d o o r
61 ENGLISH To run the Auto pipe pairing operation, take the following steps: 1. Press the K2 button 10 times on the main PBA of the outdoor unit to start the Auto pipe pairing operation. (Display : .) Outdoor temperature < 24°C 24°C ≤ Outdoor temperature < 30 °C 30°C ≤ Outdoor temperature Indo...
Page 62 - Inspection and check operation; Precautions before check operation; Inspection before check operation; Guaranteed range of check operation; decrease near boarder line area.Inspection and check operation.
62 Inspection and check operation Precautions before check operation • When the outdoor temperature is low, turn on the main power 3 hours before beginning the operation. - If you start the operation immediately after turning on the main power, it may cause serious damage to the part within the prod...
Page 63 - Check operation; Use KEY MODE to run check operation.
63 ENGLISH Check operation 1. Use KEY MODE to run check operation. - When the check operation is not completed, UP (unprepared) will appear on the LED after the communication check and restrict compressor from operating. (UP Mode will be cleared automatically when check operation is completed.) - Ch...
Page 64 - Checking lists after finishing installation; The measured value should be above 30MΩ.; • Is the outdoor unit fixed securely?
64 Checking lists after finishing installation ▶ Before supplying power, measure the power terminal (L, N) and outdoor unit grounding using insulation- resistance tester. - The measured value should be above 30MΩ. • You must not measure the communication terminal since the communication circuit may ...
Page 65 - Trial operation
65 ENGLISH Installing the drain pipe • Have you checked whether the drain pipes of the indoor unit and outdoor unit are connected together? • Have you completed the drain test? • Is the drain pipe properly insulated? Wiring work • Are the power cable and communication cable tightened firmly on the t...
Page 66 - Writing and keeping installation checking card; Installer should fill out the front side of the card meticulously.; Product Information
66 Trial operation Writing and keeping installation checking card ▶ Installation checking card is enclosed with the installation manual. - Installer should fill out the front side of the card meticulously. - Write basic information such as date of installation, name of an installer, contact informat...
Page 67 - Memo