Page 2 - DANGER; READ THE SAFETY INFORMATION
Safety Information Introduction . . . . . . . . . . . . 3, 4 Safety Precautions . . . . . . . 5, 6 Installation Instructions Location . . . . . . . . . . . . . . . . . 7 Unit Specifications & Parts 7,8 Pre-Installation Review . . . . . 9 System Requirements . . . . . 10 Pitch Requirements. . . ....
Page 3 - Introduction; CAUTION: Changes to the design or intended
Introduction Thank you for purchasing a solar water heatingsystem. It is one of the most effective and trouble-freesystems available today. In addition to reducing yourwater-heating bills, it will help preserve preciousnatural resources by using free energy from the sun. As with an electric or gas w...
Page 5 - Time/Temperature Relationship in Scalds; D A N G E R; HOT; BU R N; IMPORTANT SAFETY INFORMATION.; WATER TEMPERATURE SETTING
Time/Temperature Relationship in Scalds Temperature Time To Produce a Serious Burn 120°F More than 5 minutes 125°F 1½ to 2 minutes 130°F About 30 seconds 135°F About 10 seconds 140°F Less than 5 seconds 145°F Less than 3 seconds 150°F About 1½ seconds 155°F About 1 second Table courtesy of Shriners ...
Page 6 - FOR INSTALLATIONS IN THE STATE OF CALIFORNIA; SAVE THESE INSTRUCTIONS; Do not; SAFETY PRECAUTIONS
6 IMPORTANT SAFETY INFORMATION. READ ALL INSTRUCTIONS BEFORE USING. WARNING! For your safety, the information in this manual must be followed to minimize the risk offire or explosion, electric shock, or to prevent property damage, personal injury, or loss oflife. Be sure to read and understand the e...
Page 7 - Installing the water heater.; Local Installation Regulations; Minimum Air Temperature; Inspect Shipment
Installing the water heater. The location chosen for the water heater must take into consideration the following: Local Installation Regulations This water heater must be installed inaccordance with these instructions,local codes, utility codes, utilitycompany requirements or, in theabsence of local...
Page 8 - System Parts ID List
Installing the water heater. 8 Solar Collector 3/4” Union Nut 3/4” T/P Valve Fill Fitting Collector Nut 18mm Union Cone 3/4” Check Valve (NOT INCLUDED) Collector Hot Pipe Collector Plug Lag Screw (5/16” x 1 3/4”) (NOT INCLUDED) 3/4” Cold WaterExpansion Valve Collector Clamps 3/4” Tail Plug Tempering...
Page 10 - Area Requirements for Collectors; Number of
Installing the water heater. 10 The system must face between 135 - 225°(Ideal direction is true South): (Refer to theFigure on the right). Installations outside this range require eitheran additional collector or frame. Site must be shade-free year-round and clearof obstructions. Plumbing/Electrical...
Page 12 - Roof Survey; Roof Type; Roof Support Requirements; CAUTION: If the following modifications do
Installing the water heater. Roof Survey Record the following on thechecklist:• The type of roofing material (tile, shingle, tar & gravel, metal, etc.). • The condition of the roof. Note any repair requirements needed prior to installation.• Draw diagram (top view) as shown below, of installatio...
Page 13 - Allowable Spans for Trusses
13 Conventional Roof Modifications Truss Frame Modifications Allowable Spans for Trusses 2” x 4” Top Chord 2” x 6” Top Chord 24” O.C. Kickers Bottom Chord Pitch Roof Material 21” 32” X 2”x4” or 2”x6” 3:12¹ Tile 24” 36” X 2”x4” or 2”x6” 3:12¹ Shake 25” 38” X 2”x4” or 2”x6” 4:12² Tile 28” 42“ X 2”x4” ...
Page 14 - Branch Circuit Sizing and Wire Size Guide; Customer Approval
14 Installing the water heater. Review the checklist for installation requirements. Check the following before beginning installation. Permits Obtain required permits before installation. Work Force An 80 gallon storage tank weighs up to 242 lbsempty, requiring a crew of two or more to install. Inve...
Page 15 - WARNING: Any wiring outside of the house; Electrical System Requirements
NOTICE:All wiring must conform to local codesor the latest edition of National Electrical CodeANSI/NFPA 70. WARNING: Any wiring outside of the house should be rated for the appropriate weatherconditions. If the system is being used as a pre-heater to anexisting water heater, the electrical review an...
Page 16 - Typical Installation; Type of Installation
16 Installing the water heater. Typical Installation Choose the installation type from thefollowing; 1. As a replacement for an existing water heater (Preferred). 2. As the stand alone source of hot water for new construction orlocations without a previous waterheater. 3. As a pre-heater to an exist...
Page 18 - Types of Roof Installation; Standard Installation:; Plumbing System Schematic for Installation as Pre Heater
18 Installing the water heater. Types of Roof Installation Installation types are divided into thefollowing: Standard Installation: The system is mounted to wood orUnistrut runners directly to the roofwith no need for pitch or directionalchanges. Metal / Sturdy Tile Installation: The system is mount...
Page 19 - Roof Preparation; Standard Installation; Supporting Structure installation
Roof Preparation Refer to the checklist for necessary roofmodifications on page 12. Install supports for Fragile Tile Roof The system may be installed directly onmost roof types if the roof is in goodcondition with adequate drainage. For other types of roofs, do the following: Clear area of roofing ...
Page 20 - Collector Extrusion Detail for Standard Installation
20 Installing the water heater. Wood Runner Detail for 16” & 24” On-Center Rafters for Standard Installation Collector Extrusion Detail for Standard Installation CAUTION: The Extrusion must slope1/2” per collectorfrom horizontal (hotpipe side to be higher)for the system to workcorrectly. ! Metal...
Page 21 - Collector Extrusion & Strap Installation Detail - Tile Roof; Collector Extrusion and Strap Installation Detail - Metal Roof; Frame Installation
21 Collector Extrusion & Strap Installation Detail - Tile Roof CAUTION: Straps must be attached directly onto therafters or trussed not lessthan 39” apart and not morethan 63" apart. ! CAUTION: The Extrusion must slope 1/2”per collector from horizontal(hot pipe side to be higher)for the syst...
Page 22 - Lower Pipe Leg Installation
22 Installing the water heater. Frame Installation continued.... • Drill each runner in center and 6" from runner ends and screw to rafters ortrusses with 5/16" x 6" lag screws andwashers, • Flash and seal all roof penetrations. 3. Move all pieces of Frame to roof and assemble (refer to ...
Page 23 - Collector Installation; Collector Fitting Installation Detail
23 Collector Installation Collector Union Collector Union Collector Nut Fill Assembly Collector Nut Collector Plug Collector Fitting Installation Detail 1. Set collectors in place, resting lower ends on collector extrusion or frame, 2. Remove plugs from corners of the collectors 3. Connect collector...
Page 24 - Storage Tank Installation
24 Installing the water heater. Storage Tank Installation CAUTION: Do not damageinternal collectorabsorber withscrews. ! CollectorHot Pipe Tank Clamp 1. Spread open (4) four tank clamps (2 for metal or sturdy tile installations) to allowroom to clear tank foot, and attach torear foot of tank. 2. Pla...
Page 25 - Plumbing Installation
25 6. Level the tank. 7. Tighten the tank system in place. 8. Tighten hot pipe and downpipe connections. 9. Install tee adapter (See figure at right). 10. Install T/P Valve into tee adaptor (See figure at right). 11. Install tail plug in right end of tank (See figure at left). 11. Continue with plum...
Page 26 - Electrical Installation; To Fill the Water Heater
26 Installing the water heater. See Key to Stub - Out Details Below: All plumbing and wiring Stub-Outs tobe a minimum of 18" above roof frame. (E) Electrical service (240V, 20-amp required only if using auxiliaryelectrical backup in tank) (R) 3/4" Relief Line (H) Hot Supply to House (C) 3/4&...
Page 27 - Test and Fill the Closed Loop
CAUTION: On new construction,Do Not fill storagetank and/or chargethe closed loopsystem until thewater heater isready for use.Cover the collectorsuntil the system isfilled and charged.Place a tag on thesystem if it s notfilled and charged. ! Closed Loop Fluid The closed loop mustbe filled ONLY with ...
Page 29 - Connect Storage Tank to Electrical Supply
29 Connect Storage Tank to Electrical Supply • Use only a utility supply having a maximum of 240 volt, 1 phase, 60Hz,power supply. WARNING: Turn off all power to avoid injury. • The water heater must always be connected to the ground inaccordance with the local codes. • Connect the branch circuit eq...
Page 30 - Safety Precautions; Operating the water heater. Installation Checklist; Safety Controls
30 Safety Precautions Do turn off power to water heaterif it has been subjected to overheating, fire, flood, physicaldamage. Do Not turn on water heaterunless it is filled with water. Do Not turn on water heater ifcold water supply shut-off valveis closed. If there is any difficulty inunderstanding ...
Page 31 - If adjustment is necessary...; Water Temperature Setting
31 If adjustment is necessary… Turn off the power to the waterheater. Remove the jacket access panel. Using a small screwdriver, set thethermostat dial pointer to the desired temperature. Replace the jacket access panel.Turn on the power to the waterheater. 55 80 75 70 65 60 50 : EW T1L2S-203 D IFF ...
Page 32 - Care and cleaning of the water heater.; Draining the Water Heater
Anode Rod This water heater is equipped with ananode rod designed to prolong the lifeof the glass lined tank. The anode rodis slowly consumed, therebyeliminating or minimizing corrosion ofthe glass lined tank. Water sometimes contains a highsulfate and/or mineral content andtogether with cathodic pr...
Page 33 - Vacation and Extended Shut-Down; Vacations or Brief Absences; A warm tank will heat in less time.
Care and cleaning of the water heater. 33 Vacation and Extended Shut-Down NOTICE: Refer to theHydrogen Gas Cautionin the OperatingInstructions. DANGER: Use extreme care to avoidfalling while on a ladderor the roof. If a roofsection does not appearto be solid under foot, donot subject it to anyadded ...
Page 34 - Before You Call For Service...; Problem
34 Before You Call For Service… Troubleshooting TipsSave time and money! Review the chart on this pagefirst and you may not need to call for service. Problem Possible Causes What To Do Not enough Hot Water Solar circuit breaker tripped Reset/replace as necessary or fuse blown Safety Thermostat tripp...
Page 36 - Frames; Installations using 17.5° “A” Frames
Frames Installations using 17.5° “A” Frames This ‘A’-Frame is not for use in areassusceptible to hurricanes. In areassusceptible to hurricanes or very highwinds, a separate set of instructionsand a hurricane frame mounting kit isrequired and available from Rheem.The hurricane frame mounting kit issu...
Page 38 - Variations for Metal and Fibreboard Roofs
38 Against Pitch Installations (Tiled Roof) Assemble the stand and then loosely boltthe baseplate to the frame in position. For installations on a roof with a pitchgreater than 20°, a ‘U’ bracket and smallpipe legs should be used on top of thebaseplate. The frame installation proceeds followingthe i...
Page 40 - IF YOU NEED SERVICE
40 IF YOU NEED SERVICE 1. Should you have any questions about your new water heater, or if itrequires adjustment, repair, or routine maintenance, it is suggested that youfirst contact your installer, plumbing contractor or previously agreed uponservice agency. In the event the firm has moved, or is ...