Page 2 - TABLE OF CONTENTS
2 UBX-UBZ-UDX-UDZ-IOM (05-26) 1034344-M TABLE OF CONTENTS GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Important Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....
Page 3 - Important Safety Information
3 UBX-UBZ-UDX-UDZ-IOM (05-26) 1034344-M TABLE OF CONTENTS—CONTINUED MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Service Checklist . . . . . . . . . . . . . . . . . . . . . . . . . ....
Page 4 - GENERAL INFORMATION—CONTINUED; ⚠ WARNING ⚠; Table 1. Model Configuration; that contains space for family living quarters .
4 UBX-UBZ-UDX-UDZ-IOM (05-26) 1034344-M GENERAL INFORMATION—CONTINUED Important Safety Information—Continued ⚠ WARNING ⚠ • Gas-fired appliances are not designed for use in hazardous atmospheres containing flammable vapors or combustible dust, in atmospheres containing chlorinated or halogenated hydr...
Page 5 - ⚠ CAUTION ⚠; Heater Throw Distances with Standard Horizontal Louvers; Figure 1
5 UBX-UBZ-UDX-UDZ-IOM (05-26) 1034344-M Installation Codes • These units must be installed in accordance with local building codes . In the absence of local codes, in the United States, the unit must be installed in accordance with the National Fuel Gas Code (ANSI Z223 .1) . A Canadian installation ...
Page 6 - Heater Location—Continued; Figure 1. Heater Throw Patterns (Refer to
6 UBX-UBZ-UDX-UDZ-IOM (05-26) 1034344-M Table 2. Heater Throw Distance (Models UBX and UBZ) H * (Feet (Meters)) Distance * or Angle Low Speed 75°F (42°C) Rise Unit Size (MBTUh) 30 45 60 75 100 125 150 Feet (Meters) 5 (1 .5) X 7 (2 .1) 7 (2 .1) 11 (3 .4) 11 (3 .4) 10 (3 .0) 10 (3 .0) — Y 15 (4 .6) 17...
Page 7 - —Continued
7 UBX-UBZ-UDX-UDZ-IOM (05-26) 1034344-M Table 2. Heater Throw Distance (Models UBX and UBZ) H * (Feet (Meters)) Distance * or Angle Medium Speed 60°F (33°C) Rise Unit Size (MBTUh) 30 45 60 75 100 125 150 Feet (Meters) 5 (1 .5) X 7 (2 .1) 9 (2 .7) 12 (3 .7) 11 (3 .4) 11 (3 .4) 12 (3 .7) — Y 16 (4 .9)...
Page 11 - Mounting Height Requirements; Hazards of Chlorine
11 UBX-UBZ-UDX-UDZ-IOM (05-26) 1034344-M Mounting Height Requirements ⚠ WARNING ⚠ If touched, the vent pipe and internal heater surfaces that are accessible from outside the heater will cause burns. Suspend the heater a minimum of 5 feet (1.5 meters) above the floor. In general, a unit should be loc...
Page 12 - connected to a combustion air inlet pipe.; Figure 2. Dimensions—Models UBX and UBZ (Refer to; SIDE VIEW
12 UBX-UBZ-UDX-UDZ-IOM (05-26) 1034344-M GENERAL INFORMATION—CONTINUED DimensionsNOTE: Power-vent models UBX and UDX have a combustion air inlet grill and ARE NOT to be connected to a combustion air inlet pipe. Figure 2. Dimensions—Models UBX and UBZ (Refer to Table 4 ) DIRECT-DRIVE BLOWER (UNIT SIZ...
Page 13 - TOP VIEW
13 UBX-UBZ-UDX-UDZ-IOM (05-26) 1034344-M Figure 3. Dimensions—Models UDX and UDZ (Refer to Table 5 ) Table 4. Dimensions (Models UBX and UBZ) Dimension (See Figure 2) Unit Size (MBTUh) 30, 45 60 75 100 125 150, 175 200 225, 250 300, 350, 400 Inches (mm) A 27 (686) 38-3/16 (970) 41 (1041) B 13-3/4 (3...
Page 14 - Clearances; Table 6; Dimensions—Continued
14 UBX-UBZ-UDX-UDZ-IOM (05-26) 1034344-M Clearances Units must be installed so that the clearances listed in Table 6 are provided for with regards to combustion air space, inspection, and service and for proper spacing from combustible construction . Clearance to combustibles is defined as the minim...
Page 15 - Weights; Combustion Air Requirements; of outside air through wall openings or ducts .; Figure 4; and as listed in; Table 8; National
15 UBX-UBZ-UDX-UDZ-IOM (05-26) 1034344-M Weights Table 7. Weights Model Unit Size (MBTUh) 30 45 60 75 100 125 150 175 200 225 250 300 350 400 Pounds (kg) UBX 84 (38) 89 (40) 102 (46) 108 (49) 168 (76) 171 (78) 300 (136) 320 (145) 320 (145) 385 (175) 400 (181) 458 (208) 494 (224) 506 (230) UBZ 85 (39...
Page 16 - Combustion Air Requirements—Continued; Table 8. Determining Confined Space Combustion Air Requirements; Figure 4. Confined Space Combustion Air Openings (Refer to; INSTALLATION; Unpacking and Inspection; removing shipping brackets, re-insert ALL screws into the cabinet .; Pre-Installation Checklist; who might have requirements concerning this installation .
16 UBX-UBZ-UDX-UDZ-IOM (05-26) 1034344-M GENERAL INFORMATION—CONTINUED Combustion Air Requirements—Continued Table 8. Determining Confined Space Combustion Air Requirements Letter * Air Source Required Opening Size Calculate Combustion Air Requirements A Air inside building 1 square inch free area p...
Page 17 - Table 9; ) that need to be assembled/installed prior; Heater Suspension; sufficient load-carrying capacity to support the weight (refer to
17 UBX-UBZ-UDX-UDZ-IOM (05-26) 1034344-M Field-removal of heat exchanger tube support—unit sizes 30–125 (optional): in some cases, the heat exchanger tubes may have shifted during shipment, causing vibration noise against the support during unit operation . The primary function of the heat exchang...
Page 18 - INSTALLATION—CONTINUED; Heater Suspension—Continued; installed in the cabinet.; Figure 5; Suspension of Heater Using Option CK8 or CK10 Hanger Kit; Figure 6
18 UBX-UBZ-UDX-UDZ-IOM (05-26) 1034344-M INSTALLATION—CONTINUED Heater Suspension—Continued ⚠ CAUTION ⚠ • Before lifting the heater, verify that any screws used for holding shipping brackets were re- installed in the cabinet. • Before lifting heater model UBZ or UDZ, any unused suspension points on ...
Page 19 - Figure 6. Option CK8 or CK10 Hanger Kit; Suspension of Heater Using Option CK22 Hanger Kit; Heater Suspension Using Field-Supplied Threaded Rods; heater as shown in; Figure 7; Suspension of Heater with Downturn Nozzle; Vent Connections; Gas Supply Pressure; external to the unit.
19 UBX-UBZ-UDX-UDZ-IOM (05-26) 1034344-M Figure 6. Option CK8 or CK10 Hanger Kit Suspension of Heater Using Option CK22 Hanger Kit The ceiling suspension kit (option CK22) allows the heater to be installed 1 inch from the ceiling without hanger rods . The ceiling suspension kit is used only on unit ...
Page 20 - Piping Connections—Continued; Gas Supply Piping; ⚠ DANGER ⚠; any other chemical constituents of the gas being supplied.; Table 10. Gas Supply Line Sizes; Supply Piping Connections; Figure 8; Figure 8
20 UBX-UBZ-UDX-UDZ-IOM (05-26) 1034344-M INSTALLATION—CONTINUED Piping Connections—Continued Gas Supply Piping ⚠ DANGER ⚠ • All components of a gas supply system must be leak tested prior to placing equipment in service. NEVER TEST FOR LEAKS WITH AN OPEN FLAME. Failure to comply could result in pers...
Page 21 - connection sizes are listed in; Figure 8. Gas Connections; Electrical Connections; and sensor lead wires which must be rated at 150°C.
21 UBX-UBZ-UDX-UDZ-IOM (05-26) 1034344-M • Leak-test all connections by brushing on a leak-detecting solution . Bleed trapped air from gas lines as needed . • The gas connection is made at the pipe nipple that extends outside the cabinet, as shown in Figure 8 . Gas connection sizes are listed in Tab...
Page 22 - Electrical Connections—Continued; with the option package for installing the transformer .; connects to the disconnect toggle switch .; Figure 9; • The circuit board (see
INSTALLATION—CONTINUED Electrical Connections—Continued • If the installation requires a stepdown transformer (option CG on some models), follow the instructions shipped with the option package for installing the transformer . • UDZ and UBZ units have a built-in disconnect switch (20A@115V or 10A@23...
Page 23 - CONTROLS; TROUBLESHOOTING; Locations for the following controls are shown in; Pressure Switch; Hazardous conditions could result.; for location) is a pressure-sensitive switch that; Circuit Board
23 UBX-UBZ-UDX-UDZ-IOM (05-26) 1034344-M CONTROLS NOTE: Refer to the TROUBLESHOOTING section for probable causes and reset instructions for the following controls. Locations for the following controls are shown in Figure 11 . Figure 11. Component Locations (Typical) Pressure Switch ⚠ DANGER ⚠ Safe o...
Page 24 - CONTROLS—CONTINUED; Pressure Switch—Continued; or the flue system resistance is reduced .; Table 12. Pressure Switch Settings
24 UBX-UBZ-UDX-UDZ-IOM (05-26) 1034344-M CONTROLS—CONTINUED Pressure Switch—Continued • If a restriction or excessive flue length/turns cause the sensing pressure to be outside the pressure switch setpoint, the switch will function to shut off the main burner . The main burner will remain off until ...
Page 26 - Thermostat Options; amperage value noted on the heater wiring diagram .; installation and wiring .; Figure; a status LED on the bottom of the heater . Its status indications are; off; and described in the; Unit Troubleshooting Using DSI Control Module
26 UBX-UBZ-UDX-UDZ-IOM (05-26) 1034344-M CONTROLS—CONTINUED Thermostat Options NOTES: • IMPORTANT: all units MUST be operated by a 24V thermostat. Never use a line voltage disconnect switch as a means of operating the heater. • The operation of unit sizes 30–125 by means other than by a 24V thermost...
Page 27 - OPERATION; Check the following
27 UBX-UBZ-UDX-UDZ-IOM (05-26) 1034344-M OPERATION ⚠ DANGER ⚠ • For your safety, read before operating. If you do not follow these instructions exactly, a fire or explosion may result, causing property damage, personal injury, or loss of life. • This appliance does not have a pilot. It is equipped w...
Page 28 - Top View; OPERATION—CONTINUED; Startup—Continued
28 UBX-UBZ-UDX-UDZ-IOM (05-26) 1034344-M Top View ON/OFF Switch OPERATION—CONTINUED Startup—Continued 3 . Open access door and locate gas control (ON/OFF) knob or switch on gas valve (see Figure 12 ) . Figure 12. Gas Valve ON/OFF Control 4 . Turn gas control switch to OFF or turn knob clockwise to O...
Page 29 - Operating Sequences; describes the heater’s normal operating sequence .
29 UBX-UBZ-UDX-UDZ-IOM (05-26) 1034344-M Operating Sequences Table 13 describes the heater’s normal operating sequence . Table 14 describes the heater’s abnormal heat cycle functions . Table 15 describes the heater’s fault modes . Refer to Table 20 for LED indications . Table 13. Operating Sequence ...
Page 30 - Operating Sequences—Continued
30 UBX-UBZ-UDX-UDZ-IOM (05-26) 1034344-M Table 14. Operating Sequence (Abnormal Heat Cycle) Abnormal Function Condition Action Interrupted thermostat call for heat Thermostat demand for heat is removed before flame is recognized Control runs venter motor for post-purge periodAll outputs are deenergi...
Page 31 - Table 15. Fault Modes; Vent System Testing; at maximum speed . Do not operate a summer exhaust fan .
31 UBX-UBZ-UDX-UDZ-IOM (05-26) 1034344-M Table 15. Fault Modes Fault Mode Condition Action Undesired flame Flame is sensed longer than 20 seconds while gas valve is deenergized Control runs venter motor and runs fan/blower motor on heat speedWhen flame is no longer sensed, venter motor runs through ...
Page 32 - Post-Startup Checklist; after; ADJUSTMENTS; Pressure Switch Replacement; Figure 13. Pressure Switch
32 UBX-UBZ-UDX-UDZ-IOM (05-26) 1034344-M OPERATION—CONTINUED Post-Startup Checklist Check the following after startup: Ensure that vent system has been tested in accordance with Vent System Testing section . With unit in operation, measure manifold (outlet) gas pressure in accordance with Measur...
Page 33 - Measure and Adjust Manifold (Outlet) Gas Pressure; If the heater is being installed at an elevation; for propane must be a minimum of 11 IN WC and a maximum of 14 IN WC.
33 UBX-UBZ-UDX-UDZ-IOM (05-26) 1034344-M Measure and Adjust Manifold (Outlet) Gas Pressure If the heater is being installed at an elevation ≤ 2,000 feet ( ≤ 610 meters), adjust the manifold (outlet) gas pressure in accordance with the Measure and Adjust Manifold Gas Pressure—Elevation ≤2,000 Feet (≤...
Page 34 - ADJUSTMENTS—CONTINUED; Measure and Adjust Manifold (Outlet) Gas Pressure—Continued; Figure 14. Combination Gas Valves; exchanger failure due to unregulated manifold pressure.; , disconnect manometer
34 UBX-UBZ-UDX-UDZ-IOM (05-26) 1034344-M SINGLE-STAGE VALVES TWO-STAGE VALVE REGULATOR SCREW INLET PRESSURE TAP 1/8" OUTLET PRESSURE TAP 1/8" OUTLET PRESSURE TAP INLET PRESSURE TAP REGULATOR SCREW INLET PRESSURE TAP 1/8" OUTLET PRESSURE TAP HIGH-FIREREGULATOR SCREW LOW-FIREREGULATOR SCRE...
Page 36 - Table 17. Inputs and Capacities by Elevation
36 UBX-UBZ-UDX-UDZ-IOM (05-26) 1034344-M Table 17. Inputs and Capacities by Elevation Elevation (Feet (Meters)) Value * Unit Size (MBTUh) 30 45 60 75 100 125 150 175 200 225 250 300 350 400 BTUh US 0–2000 (0–610) A 30,000 45,000 60,000 75,000 105,000 120,000 150,000 175,000 200,000 225,000 250,000 3...
Page 37 - MAINTENANCE; conditions are created.; Burner Maintenance
37 UBX-UBZ-UDX-UDZ-IOM (05-26) 1034344-M MAINTENANCE ⚠ WARNING ⚠ • If you turn OFF the electrical power supply, turn OFF the gas.• Eye protection is recommended when cleaning unit. ⚠ CAUTION ⚠ • When any service is completed, ensure that the unit is reassembled correctly so that no unsafe conditions...
Page 38 - Figure 15. Typical Burner Assembly; gas train out of way .; MAINTENANCE—CONTINUED; Maintenance Procedures—Continued; Burner Maintenance—Continued
38 UBX-UBZ-UDX-UDZ-IOM (05-26) 1034344-M Figure 15. Typical Burner Assembly 1 . Remove gas and electric supply: a . Shut OFF gas supply ahead of union at manual shutoff valve outside cabinet .b . Turn OFF electric supply .c . Disconnect gas supply at union outside of cabinet . ⚠ CAUTION ⚠ Take care ...
Page 40 - Burner Orifice Maintenance; Refer to the; Ignition System Maintenance; Figure 16. Ignitor Spark Gap; Maintenance of Fan Motor, Fan Blades, and Fan Guard
40 UBX-UBZ-UDX-UDZ-IOM (05-26) 1034344-M MAINTENANCE—CONTINUED Maintenance Procedures—Continued Burner Orifice Maintenance The burner orifice usually needs to be replaced only when installing a gas conversion kit . When ordering a replacement orifice only, provide BTUh content and specific gravity o...
Page 41 - Figure 17. Fan Blade Positioning and Spacing
41 UBX-UBZ-UDX-UDZ-IOM (05-26) 1034344-M 1 . If heater has been installed, turn OFF gas and disconnect electric power .2 . Remove access panel and disconnect fan motor wires, capacitor wires at capacitor, and ground screw .3 . Remove assembled parts (fan guard, motor, and fan blade) .4 . Disassemble...
Page 42 - Venter Motor and Wheel Assembly Maintenance; Figure 18. Venter Motor and Wheel Assembly
42 UBX-UBZ-UDX-UDZ-IOM (05-26) 1034344-M MAINTENANCE—CONTINUED Maintenance Procedures—Continued Venter Motor and Wheel Assembly Maintenance NOTES: • Venter motor bearings are permanently lubricated.• Keep all hardware removed to be used in reassembling and installing the replacement parts. Remove di...
Page 43 - Combination Gas Valve Maintenance; Pressure Switch Maintenance; on the compartment wall.; High Temperature Limit Control Maintenance; Limit Control Flame Rollout Switch Door Switch Transformer; Figure 19. Replaceable Components; Interlock Door Switch Maintenance (Models UBZ and UDZ)
43 UBX-UBZ-UDX-UDZ-IOM (05-26) 1034344-M Combination Gas Valve Maintenance ⚠ WARNING ⚠ The combination gas valve is the prime safety shutoff. All gas supply lines must be free of dirt or scale before connecting them to the unit to ensure positive closure. Inspect the combination gas valve, carefully...
Page 44 - • The cause of a flame rollout switch (see; General Troubleshooting; Table 19. General Troubleshooting
44 UBX-UBZ-UDX-UDZ-IOM (05-26) 1034344-M MAINTENANCE—CONTINUED Maintenance Procedures—Continued Flame Rollout Switch Maintenance (Models UDX and UDZ, Unit Sizes 30–125) • The cause of a flame rollout switch (see Figure 19 ) activating must be determined . Activation of the manually-reset flame rollo...
Page 46 - TROUBLESHOOTING—CONTINUED; General Troubleshooting—Continued; The SSD on the DSI control module (refer to; replaceable part is the fuse (see
46 UBX-UBZ-UDX-UDZ-IOM (05-26) 1034344-M TROUBLESHOOTING—CONTINUED General Troubleshooting—Continued Table 20. Circuit Board (DSI Control Module) Display Codes Display Code Status Display Code Indication Steady — Normal operation—no call for heat 0 Ignition sequence active H Normal operation—call fo...
Page 47 - Figure 20. DSI Control Module Troubleshooting Flowchart
47 UBX-UBZ-UDX-UDZ-IOM (05-26) 1034344-M Tr ial for Ignition Call for Heat Is there a spark across gap at ignitor? Does ga s ignite? Is there minimu m flame current at th e flame sensor ? Is there minimum flame curren t at the contro l module? Replace contro l module. Check connections to flame sens...
Page 48 - INSTALLATION RECORD (TO BE COMPLETED BY INSTALLER); found at
INSTALLATION RECORD (TO BE COMPLETED BY INSTALLER) Model Serial No. Date of Installation Notes Installer Distributor Name Company Address Phone No. For more information on Reznor HVAC products:• Contact your local Reznor representative at 1-800-695-1901• Refer to the technical specifications, manual...