Page 2 - ed to comply with a maximum weighted average; fl; • Gas; SAFE INSTALLATION, USE AND SERVICE
2 Your safety and the safety of others is extremely important in the installation, use and servicing of this water heater. Many safety-related messages and instructions have been provided in this manual and on your own water heater to warn you and others of a potential injury hazard. Read and obey a...
Page 3 - GENERAL SAFETY
Page 4 - TABLE OF CONTENTS
4 TABLE OF CONTENTS SAFE INSTALLATION, USE AND SERVICE 2 IMPORTANT DEFINITIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . 2GENERAL SAFETY 3 TABLE OF CONTENTS 4 INTRODUCTION 5 PREPARING FOR THE INSTALLATION . . . . . . . . . . . . . . 5 INSTALLATION REQUIREMENTS FOR THE COMMON-WEALTH OF MA...
Page 5 - PREPARING FOR THE INSTALLATION; INTRODUCTION
5 Thank You for purchasing this water heater. Properly installed and maintained, it should give you years of trouble free service. Abbreviations Found In This Instruction Manual:• CSA - Canadian Standards Association• ANSI - American National Standards Institute• NFPA - National Fire Protection Asso...
Page 7 - FIGURE 1; TYPICAL INSTALLATION
7 GET TO KNOW YOUR WATER HEATER REPLACEMENT PARTS Replacement parts may be ordered through authorized servicers or distributors. When ordering parts, provide complete model and serial numbers (see rating plate), quantity and name of part desired (as listed in Figure 1). Standard hardware items may b...
Page 8 - FIGURE 2; MIXING VALVE USAGE
8 FIGURE 2 MIXING VALVE USAGE This water heater has been design certi fi ed as complying with American National Standard/CSA Standard for water heaters and is considered suitable for: Water (Potable) Heating and Space Heating: All models are considered suitable for water (potable) heating and space ...
Page 9 - FACTS TO CONSIDER ABOUT THE LOCATION; LOCATING THE NEW WATER HEATER
9 FACTS TO CONSIDER ABOUT THE LOCATION Carefully choose an indoor location for the new water heater, because the placement is a very important consideration for the safety of the occupants in the building and for the most eco-nomical use of the appliance. This water heater is not for use in manufact...
Page 10 - INSULATION BLANKETS; • Do not cover the outer door, thermostat or temperature &; VENT TERMINATION; FIGURE 3
10 INSULATION BLANKETS Insulation blankets available to the general public for external use on gas water heaters are not necessary with this product. The purpose of an insulation blanket is to reduce the standby heat loss encountered with storage tank water heaters. Your Wa-ter heater meets or excee...
Page 11 - The temperature-pressure relief valve is not intended for; INSTALLING THE NEW WATER HEATER
11 REQUIRED ABILITY INSTALLATION OR SERVICE OF THIS WATER HEATER REQUIRES ABILITY EQUIVALENT TO THAT OF A LICENSED TRADESMAN IN THE FIELD INVOLVED. PLUMBING, AIR SUPPLY, VENTING AND GAS SUPPLY ARE REQUIRED. INSPECT SHIPMENT There may be hidden damage caused in transit. Check to be cer-tain all parts...
Page 12 - FIGURE 4; FIGURE 5; TEMPERATURE-PRESSURE RELIEF VALVE; Explosion Harzard
12 HOT WATER OUTLET COLD WATER INTLET DRAIN VALVE DISCHARGE PIPE(DO NOT CAPOR PLUG) METAL DRAIN PAN 3/4” SWEAT FITTING UNION SHUTOFF VALVE FLOOR DRAIN 3/4” SWEAT FITTING TEMPERATURE AND PRESSURE RELIEF VALVE UNION 6” MAXIMUM AIR GAP FIGURE 4 Figure 4 shows the typical attachment of the water piping ...
Page 14 - CHECK
14 WATER (POTABLE) HEATING AND SPACE HEATING 1. All piping components connected to this unit for space heating applications shall be suitable for use with potable water. 2. Toxic chemicals, such as those used for boiler treatment, shall NEVER be introduced into this system. 3. This unit may NEVER be...
Page 15 - GAS PIPING; WARNING; Explosion Hazard; A gas line of suf
15 GAS PIPING WARNING Explosion Hazard Have a qualified technician make sure that the L.P. gas operating pressure does not exceed 13” water column (3.237 kilopascals). Failure to do so can result in death, explosion, or fire. Make sure the gas supplied is the same type listed on the model rating pla...
Page 16 - FIGURE 7; SEDIMENT TRAPS; FIGURE 9; FILLING THE WATER HEATER; VENTING
16 Gas piping with fl exible connector. FIGURE 7 Gas piping with all black iron pipe to gas control. FIGURE 8 SEDIMENT TRAPS A sediment trap (dirt leg) shall be installed as close to the inlet of the water heater as practical at the time of water heater installa-tion. The sediment trap (dirt leg) sh...
Page 17 - DV TERMINATION SAFETY COVER
17 VENTILATING AIR. ADEQUATE AIR FOR COMBUSTION AND VENTILATION MUST BE PROVIDED FOR SAFE OPERATION. HIGH ALTITUDE INSTALLATIONS Installations above 7,700 ft. require replacement of the burner ori fi ce in accordance with the current edition of the National Fuel Gas Code ANSI Z223.1/NFPA 54. Failure...
Page 18 - HIGH RISE VENT ARRANGEMENT
18 VENT CONNECTIONS After the location for the vent terminal has been selected as outlined in Figures 3 & 15, use the following illustrations for installation: FIGURE 12 LOCATING CLEARANCE HOLE FOR VENT Cut a clearance hole, approximately 7 in. in diameter, through the exterior wall for the vent...
Page 19 - VENT RESTRICTER PLATE
19 STANDARD VENT ARRANGEMENT 2.6 in. 3.6 in. 2.1 in. WALL 17 in. MIN.,* 80 in. MAX. FIGURE 16 * If the horizontal distance is less than 30 in., the restricter plate must be installed (see Figure 21).NOTE: The length of “unstretched” corrugated tube could cause the length of the vent run to exceed th...
Page 20 - OFFSET VENT ARRANGEMENT; Where; Do not combine condition 1 (Figure 24) with condition 2; C. The maximum allowable drop from vent center-line to vent
20 FIGURE 22 Apply hi-temp red silicone (included) around the collar on air manifold box. Pull corrugated vent tube all the way on to collar and secure with one sheet metal screw (approx. 3/4 in. up from edge of vent tube. Pull gear clamp past screw and tighten. FIGURE 23 OFFSET VENT ARRANGEMENT CON...
Page 21 - FOR YOUR SAFETY READ BEFORE LIGHTING
21 1. Turn the gas control/temperature knob counterclockwise to the "OFF" position. The status light will stop blinking and stay on for a short time after the water heater is turned off. See Figure ‘A’. TO TURN OFF GAS TO APPLIANCE 1. STOP! It is imperative that you read all safety warnings ...
Page 22 - TEMPERATURE ADJUSTMENT; Time for 1st Degree; WATER TEMPERATURE ADJUSTMENT; TEMPERATURE REGULATION
22 TEMPERATURE REGULATION TEMPERATURE ADJUSTMENT Valves for reducing the point-of-use temperature by mixing cold and hot water are available (see Figure 2). Also available are inexpensive devices that attach to faucets to limit hot water temperatures. Contact a licensed plumber or the local plumbing...
Page 23 - EXTERNAL DAMAGE; START UP CONDITIONS; CONDENSATE; THERMAL EXPANSION; STRANGE SOUNDS; FOR YOUR INFORMATION
23 EXTERNAL DAMAGE Do not operate the water heater until it has been fully checked out by a quali fi ed technician, if the water heater: • Has been exposed to fi re or damage. • Displays evidence of sooting.• Produces steam or unusually hot water. If the water heater has been fl ooded it must be rep...
Page 24 - OPERATIONAL CONDITIONS; SMELLY WATER; d. An excess of active hydrogen in the tank. This is caused by; “AIR” IN HOT WATER FAUCETS; HIGH WATER TEMPERATURE SHUT OFF SYSTEM
24 OPERATIONAL CONDITIONS SMELLY WATER In each water heater there is installed at least one anode rod (see parts section) for corrosion protection of the tank. Certain water conditions will cause a reaction between this rod and the water. The most common complaint associated with the anode rod is on...
Page 25 - MAINTENANCE
25 FOR YOUR SAFETY AND SATISFACTORY OPERATION, IT IS RECOMMENDED THAT THIS HEATER BE CHECKED ONCE A YEAR BY A COMPETENT SERVICE PERSON. USERS OF THIS WATER HEATER SHOULD BE AWARE THAT GAS COMPONENTS WEAR OUT OVER A PERIOD OF TIME. THE GAS CARRYING COMPONENTS OF THIS WATER HEAT-ER SHOULD BE INSPECTED...
Page 26 - ce with a suitable soft material.; REPLACING THE MANIFOLD/BURNER ASSEMBLY; PIEZOELECTRIC IGNITER SYSTEM; TESTING THE IGNITER SYSTEM; REMOVING THE GAS CONTROL VALVE/THERMOSTAT:; Turn the gas control/temperature knob to the “OFF” position
26 SOOT BUILD-UP INDICATES A PROBLEM THAT REQUIRES CORRECTION BEFORE FURTHER USE. CONSULT WITH A QUALIFIED SERVICE TECHNICIAN.Should the main burner or burner air openings require cleaning, turn the gas control knob to “OFF” position and allow the burner to cool. Remove the burner and clean with a s...
Page 27 - REPLACING THE GAS CONTROL VALVE/THERMOSTAT:; REMOVING THE MANIFOLD/BURNER ASSEMBLY
27 2. Turn off the gas at the manual shut-off valve on the gas sup- ply pipe (Figure 3). 3. Drain the water heater. Refer to the section of “Draining and Flushing” and follow the procedure. 4. Disconnect the igniter wire from the igniter lead wire. Use nee- dle nose pliers to disconnect the red (+) ...
Page 28 - REPLACING THE PILOT/THERMOPILE ASSEMBLY
28 REMOVING THE BURNER FROM THE MANIFOLD/BURNER ASSEMBLY NATURAL GAS (LOW NOX) & L.P. GAS BURNER 1. Take off the burner by removing the two (2) screws located underneath the burner. 2. Check the burner to see if it is dirty or clogged. The burner may be cleaned with soap and hot water (Figure 24...
Page 29 - TEMPERATURE & PRESSURE RELIEF VALVE; DRAINING; CATHODIC PROTECTION - ANODE
29 TEMPERATURE & PRESSURE RELIEF VALVE At least once a year, the temperature and pressure relief valve,Figure 1, must be checked to ensure that it is in operating condi-tion. Lift the lever at the top of the valve several times until the valve seats properly and operates freely.If water does not...
Page 30 - ANODE ROD MAINTENANCE; FIGURE
30 ANODE ROD MAINTENANCE Each water heater contains at least one anode rod, which will slowly deplete (due to electrolysis) prolonging the life of the water heater by protecting the glass-lined tank from corrosion. Adverse water quality, hotter water temperatures, high hot water usage, hydronic heat...
Page 31 - SERVICE; LEAKAGE CHECKPOINTS
31 SERVICE If a condition persists or you are uncertain about the operation of the water heater contact a service agency. Use this guide to check a “Leaking” water heater. Many sus-pected “Leakers” are not leaking tanks. Often the source of the water can be found and corrected. If you are not thorou...
Page 32 - TROUBLESHOOTING GUIDELINES
32 PROBLEM POSSIBLE CAUSE(S) CORRECTION BURNER WILL NOT IGNITE 1. Pilot not lit2. Thermostat set too low3. No gas4. Dirt in the gas lines5. Pilot line clogged6. Main burner line clogged7. Defective thermopile8. Defective gas control/thermostat 1. Light pilot2. Turn temp. dial to desired temperature3...
Page 34 - RESIDENTIAL GAS WARRANTY; LIMITED RESIDENTIAL GAS WARRANTY
34 THIS WARRANTY IS APPLICABLE TO THE ORIGINAL OWNER ONLY in accordance with the warranty terms and conditions speci fi ed below. Reliance Water Heater Company (the warrantor) will furnish the ORIGINAL OWNER, 1) a replacement Reliance water heater of equivalent size and current model if the glasslin...
Page 36 - 00 TENNESSEE WALTZ PARKWAY
36 500 TENNESSEE WALTZ PARKWAY ASHLAND CITY, TN 37015 Phone: 800-821-2017 • Fax: 800-644-9306 www.reliancewaterheaters.com
