Page 3 - TABLE OF CONTENTS; Adjustments
TABLE OF CONTENTS Safety Rules ...................................................................................................................................... 4-6 Safety Decals .......................................................................................................................
Page 4 - SAFETY RULES
4 As with all machines, there is a certain amount of hazard involved with the use of this shaper. Use themachine with the respect and caution demanded where safety precautions are concerned. When normalsafety precautions are overlooked or ignored, personal injury to the operator can result. Read, un...
Page 7 - SAFETY; FIGURE 4
7 SAFETY Familiarize yourself with the location and content of these safety decals on your shaper. ! FIGURE 4 WARNING DO NOT ENGAGE SPINDLE LOCK WHILE MACHINE IS RUNNING 6293077
Page 8 - SPECIFICATIONS: Model TS29 Spindle Shaper
8 Motor ...................................................................... TEFC 7.5HP, 3Ph, 230/460V, 60HzStarter ...................................... 230/460V Magnetic w/ 24V low voltage control circuitOverall dimensions .............................................................. 51-1/4...
Page 9 - FIGURE 5
9 UNPACKING Open shipping container and all separate cartons con-taining accessories. Report any damage immediatelyto your distributor. Read the instruction manual thor-oughly for assembly, alignment, maintenance andsafety instructions. Crate contents:1 shaper1 fence assembly1 dust chute1 mitre gaug...
Page 10 - ELECTRICAL CONNECTIONS; FIGURE 8
10 5. Secure the machine to the floor with good qual- ity lag screws through the holes in the bottom of thecabinet. 6. Exposed metal parts such as the table top have been given a protective coating at the factory. Thisshould be removed with a soft cloth and solvent (suchas mineral spirits). Do not u...
Page 11 - INTERCHANGEABLE SPINDLE WITH DRAWBAR; INSTALLING CUTTERS
11 FIGURE 12 INTERCHANGEABLE SPINDLEINSTALLATION One of the features of this machine is that it will ac-cept interchangeable spindles with a drawbar or with-out a draw bar. Router bits can also be used on thisshaper. INTERCHANGEABLE SPINDLE WITH DRAWBAR 1. Disconnect the machine from the power sourc...
Page 12 - Disengage spindle lock before operating.; FENCE ASSEMBLY; Fasten bar (B) to the front of the fence half using; GUARD ASSEMBLY
12 4. Disengage spindle lock before operating. NOTE: Whenever possible, the cutter should be posi-tioned on the spindle in such a way that the cut isbeing performed under the surface of the workpiece. WARNING: Always place the "keyed" washer (C) on the spindle before threading the nut. FENCE...
Page 13 - MITRE FENCE; Slide the mitre fence (A) on to the two square
13 FIGURE 19 MITRE GAUGE & CLAMP Mount mitre gauge and clamp to the sliding table asfollows (Figure 19): 1. Insert post (A) of the clamp assembly down through hole (B) of the mitre gauge body (C), and threadpost (A) into hole (D) of sliding table. 2. Insert shaft of locking handle (E) down throu...
Page 14 - ADJUSTMENTS; Control Panel Instructions; Make certain the spindle lock is disengaged as; SPEED CHANGE
14 ADJUSTMENTS Control Panel Instructions The elements of the control panel are as follows:(See Figure 24). A. power indicatorB. on-off switchC. forward/reverse switchD. start indicatorE. emergency stop 1. Make certain the spindle lock is disengaged as explained in the section "Spindle Lock"...
Page 15 - SPINDLE LOCK
15 The cutting speed should always exceed 40 m/s tolessen risk of kickback but should not exceed 70 m/sto lessen the risk of tool damage. To change the speed and adjust the proper belt ten-sion, proceed as follows: 1. Disconnect machine from power source. 2. Open front cabinet door and move belt ten...
Page 16 - SPINDLE TILTING; Loosen the two locking handles (E) on both sides; FENCE ADJUSTMENT; To adjust the aluminum fence halves endwise,
16 SPINDLE TILTING The machine should come to a complete stop beforethe spindle is tilted, and the insert with the oval slotshould be placed into the table. Make sure the cutterdoes not touch the table or the fence when in tiltedposition. 1. Loosen the knob (C) on the front handwheel (D). See Figure...
Page 17 - SLIDING TABLE ADJUSTMENT; OPERATION; For normal work, where a portion of the original
17 SLIDING TABLE ADJUSTMENT There are six adjustable eccentric rollers (A) on thesliding table, shown in Figure 31. Wherever the tableis unstable or not traveling in line, adjust the slidingtable as follows: 1. Use open end wrench (B) to adjust the rollers. 2. Lock the rollers by using the hex wrenc...
Page 18 - POSITION OF COLLARS; When the collar is used below the cutter, as shown
18 POSITION OF COLLARS When shaping with collars, the collar must have suffi-cient bearing surface, as shown in Figure 35. Alsothe work must be fairly heavy relative to the cut beingmade. Under no circumstances should a short, lightworkpiece be shaped against the collars, as shown inFigure 36. The c...
Page 19 - Prepare the jig (A) to accomodate your original; FEEDING STOCK; MAINTENANCE; Clean the spindle with compressed air.; Lubrication
19 COPYING (MACHINING WITH A JIG) W h e n u s i n g t h e s a m e p r o c e d u r e o n m u l t i p l eworkpieces, a jig or template can be made to facilitatethe operation: 1. Prepare the jig (A) to accomodate your original workpiece. See Figure 40. 2. Place the jig (A) against the table ring guide ...
Page 21 - Trouble-Shooting for Model TS29 Shaper; PROBLEM
21 Trouble-Shooting for Model TS29 Shaper PROBLEM POSSIBLE CAUSE SOLUTION [with page #] Machine will not start. 1. Faulty switch. 1. Replace switch. 2. Cord damaged. 2. Have cord replaced by authorized service person. 3. Not connected to power source. 3. Check connection. 4. Connected to wrong volta...
Page 23 - Description Quantity
23 Parts List: Fence Assembly (TS29 Shaper) No. Part No. Description Quantity 1 TS29-001 Spring Guard ....................................................................................................... 1 2 TS-1503021 Socket Head Cap Screw, M6 x 10 ...................................................
Page 24 - continued
24 No. Part No. Description Quantity 57 TS29-037 Retaining Ring .................................................................................................... 1 58 BB-6204 Ball Bearing 6204 ............................................................................................... 1 60 TS2...
Page 26 - Description Quantity
26 Parts List: Spindle Assembly (TS29 Shaper) No. Part No. Description Quantity 1 6293033 Spindle Nut, 3/4 .................................................................................................. 1 6293034 Spindle Nut, 1 ........................................................................
Page 30 - Description Quantity
30 Parts List: Sliding Table Assembly (TS29 Shaper) No. Part No. Description Quantity 1 TS29-095 Main Table .......................................................................................................... 1 2 TS-1504101 Socket Head Cap Screw, M8 x 50 ..........................................
Page 32 - Description Quantity
32 Parts List: Speed Indicator (TS29 Shaper) No. Part No. Description Quantity 1 TS29-129 Belt Fork ............................................................................................................ 1 2 TS29-130 Fork Slide ......................................................................
Page 37 - Description Quantity
37 No. Part No. Description Quantity 55 TS29-177 Handwheel .......................................................................................................... 1 56 TS-1503071 Socket Head Cap Screw, M6 x 30 ...................................................................... 4 57 TS-1540081 ...
Page 40 - WMH TOOLGROUP; 4 2 0 V a n t a g e D r i v e; POWERMATIC
C WMH TOOLGROUP 2 4 2 0 V a n t a g e D r i v e Elgin, IL 60123 Phone: (800) 274-6848 Website: www.wmhtoolgroup.com POWERMATIC ALL RIGHTS RESERVED 08/02
