Page 2 - SAFETY RULES; SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS
2 I. GENERAL OPERATION • Read, understand, and follow all instructions in the manualand on the machine before starting. • Only allow responsible adults, who are familiar with theinstructions, to operate the machine. • Clear the area of objects such as rocks, toys, wire, etc.,which could be picked up...
Page 3 - Safe Operation Practices for Ride-On Mowers; In order to prevent acciden-; WARNING
3 • Be sure the area is clear of other people before mowing. Stopmachine if anyone enters the area. • Never carry passengers or children even with the blades off. • Do not mow in reverse unless absolutely necessary. Alwayslook down and behind before and while backing. • Never carry children. They ma...
Page 4 - PRODUCT SPECIFICATIONS; CONGRATULATIONS; the best possible dependability and performance.; CUSTOMER RESPONSIBILITIES; Read and observe the safety rules.; TABLE OF CONTENTS
4 PRODUCT SPECIFICATIONS GASOLINE CAPACITY 3.5 GALLONS AND TYPE: UNLEADED REGULAR OIL TYPE (API-SF-SJ): SAE 30 (above 32°F)SAE 5W-30 (below 32°F) OIL CAPACITY: W/ FILTER: 4.0 PINTS W/O FILTER: 3.75 PINTS SPARK PLUG: CHAMPION RC12YC (GAP: .040") GROUND SPEED (MPH): FORWARD: 0 – 5.8REVERSE: 0 – 2....
Page 5 - UNASSEMBLED PARTS; Steering Sleeve
5 UNASSEMBLED PARTS Steering Wheel (1) Knob (1) Washer 17/32 x 1-3/16 x 12 Gauge Seat (2) Keys Slope Sheet Keys Steering Wheel Insert Mower Gauge Wheel (2) Hex Bolts 5/16-18 x 1 (2) Washers 17/32 x 7/8 x 16 Ga. (2) Locknuts 5/16-18 Nose Roller Nose Roller Nose RollerBrackets Steering Wheel Adapter S...
Page 6 - ASSEMBLY; TOOLS REQUIRED FOR ASSEMBLY; UNPACK CARTON; Remove mower and packing materials.; HOW TO SET UP YOUR TRACTOR; Lift hood to raised position.
6 ASSEMBLY Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. Toensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use thecorrect tools as necessary to insure proper ti...
Page 9 - CHECKLIST; CHECK TIRE PRESSURE
9 ASSEMBLY 3 CHECKLIST BEFORE YOU OPERATE AND ENJOY YOUR NEW TRAC-TOR, WE WISH TO ASSURE THAT YOU RECEIVE THEBEST PERFORMANCE AND SATISFACTION FROM THISQUALITY PRODUCT. PLEASE REVIEW THE FOLLOWING CHECKLIST: ✓ All assembly instructions have been completed. ✓ No remaining loose parts in carton. ✓ Bat...
Page 10 - OPERATION
10 These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. BATTERY CAUTION OR WARNING REVERSE FORWARD FAST SLOW ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON FUEL CHOKE MOWER HEIGHT PARKING BRAKE LOCKED UNLOCKED REVERSE NEUTRAL HIGH LOW ...
Page 11 - KNOW YOUR TRACTOR; AMMETER
11 OPERATION KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR. Compare the illustrations with your tractor to familiarize yourself with the location of various controls and adjustments. Savethis manual for future reference. HEIGHTADJUSTMENTK N O B MOTIONC O N...
Page 12 - HOW TO USE YOUR TRACTOR
12 OPERATION FIG. 8 MOWER BLADES -• To stop mower blades,move attachment clutch switchto “DISENGAGED” position. GROUND DRIVE -• To stop ground drive, depress brake pedal into full“BRAKE” position. I M P O R T A N T : T H E M O T I O N C O N T R O L L E V E R R E T U R N S T O N E U T R A L ( N ) P O...
Page 13 - NOTE; TO OPERATE ON HILLS
13 OPERATION TO OPERATE MOWER (See Fig. 10) Your tractor is equipped with an operator presence sensingswitch. Any attempt by the operator to leave the seat withthe engine running and the attachment clutch engaged willshut off the engine.• Select desired height of cut. • Lower mower with attachment l...
Page 14 - ADD GASOLINE; BEFORE STARTING THE ENGINE; CHECK ENGINE OIL LEVEL
14 OPERATION ADD GASOLINE • Fill fuel tank. Use fresh, clean, regular unleadedgasoline with a minimum of 87 octane. (Use of leadedgasoline will increase carbon and lead oxide depositsand reduce valve life). Do not mix oil with gasoline.Purchase fuel in quantities that can be used within 30days to as...
Page 15 - PURGE TRANSMISSION; During this procedure there will be no movement of; MOWING TIPS; The left hand side of mower should be used for trimming.; Always operate engine at full throttle when mowing
15 OPERATION FIG. 12 PURGE TRANSMISSION CAUTION: Never engage or disengagefreewheel lever while the engine isrunning. To ensure proper operation and performance, it is recom-mended that the transmission be purged before operatingtractor for the first time. This procedure will remove anytrapped air i...
Page 16 - MAINTENANCE SCHEDULE; GENERAL RECOMMENDATIONS; BEFORE EACH USE; Check engine oil level.; LUBRICATION CHART
16 BE FO RE E AC H US E T RAC T 0 R Adjust Motion Drive Belt(s) Tension Inspect Muffler/Spark Arrester Lubrication Chart Check Brake Operation Clean Air Filter Change Engine Oil Replace Air Filter Paper Cartridge Replace Spark Plug Check Battery Level Check Tire Pressure Clean Battery and Terminals ...
Page 17 - TRACTOR; BRAKE OPERATION; BATTERY
17 CUSTOMER RESPONSIBILITIES TRACTOR Always observe safety rules when performing any mainte-nance. BRAKE OPERATION If tractor requires more than six (6) feet stopping distance athigh speed in highest gear, then brake must be adjusted.(See “TO ADJUST BRAKE” in the Service and Adjustmentssection of th...
Page 18 - TRANSAXLE COOLING; LUBRICATION
18 CUSTOMER RESPONSIBILITIES TRANSAXLE COOLING The fan and cooling fins of transmission should be keptclean to assure proper cooling. Do not attempt to clean fan or transmission while engine isrunning or while the transmission is hot. To prevent possibledamage to seals, no not use high pressure wate...
Page 19 - MUFFLER; CLEANING; Protect painted surfaces with automotive type wax.; ENGINE OIL FILTER; Remove knobs and cover.
19 CUSTOMER RESPONSIBILITIES MUFFLER Inspect and replace corroded muffler and spark arrester (ifequipped) as it could create a fire hazard and/or damage. SPARK PLUGS Replace spark plugs at the beginning of each mowingseason or after every 100 hours of operation, whicheveroccurs first. Spark plug typ...
Page 20 - SERVICE AND ADJUSTMENTS; Depress brake pedal fully and set parking brake.; TO LEVEL MOWER HOUSING; TO INSTALL MOWER
20 SERVICE AND ADJUSTMENTS CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:• Depress brake pedal fully and set parking brake. • Place attachment clutch in “DISENGAGED” position. • Turn ignition key “OFF” and remove key. • Make sure the blades and all moving parts have completely stopped. • Dis...
Page 21 - TO REPLACE MOWER DRIVE BELT
21 SERVICE AND ADJUSTMENTS FIG. 22 FIG. 21 BOTTOM EDGE OFMOWER TOG R O U N D FIG. 20 BOTTOM EDGE OF MOWER TO G R O U N D A A GROUND LINE FRONT-TO-BACK ADJUSTMENT (See Figs. 22 and 23) I M P O R T A N T : D E C K M U S T B E L E V E L S I D E - T O - S I D E . I F T H E F O L L O W I N G F R O N T - ...
Page 22 - After installing a new electric clutch, run tractor at full; Install belt in both idlers.
22 SERVICE AND ADJUSTMENTS TO ADJUST ATTACHMENT CLUTCH(See Fig. 26) The electric clutch should provide years of service. Theclutch has a built-in brake that stops the pulley within 5seconds. Eventually, the internal brake will wear which maycause the mower blades to not engage, or, to not stop asreq...
Page 23 - TRANSMISSION REMOVAL/REPLACEMENT; Tighten the adjustment bolt.; TO ADJUST STEERING WHEEL ALIGNMENT; Position front wheels straight ahead.; FRONT WHEEL CAMBER
23 SERVICE AND ADJUSTMENTS TRANSMISSION REMOVAL/REPLACEMENT Should your transmission require removal for service orreplacement, it should be purged after reinstallation andbefore operating the tractor. See “PURGE TRANSMIS-SION” in the Operation section of this manual. A B FRONT OF TRACTOR FIG. 29 FI...
Page 24 - TO REMOVE WHEEL FOR REPAIRS
24 TERMINALGUARD TERMINALACCESSD O O R FIG. 33 HEX BOLT KEPS NUT POSITIVE(RED)CABLE NEGATIVE(BLACK)CABLE FIG. 32 L.H. PANELB O L T “POSITIVE” (+) “NEGATIVE” (-) TO START ENGINE WITH A WEAK BATTERY(See Fig. 32) CAUTION: Lead-acid batteries generateexplosive gases. Keep sparks, flameand smoking materi...
Page 25 - TO REPLACE HEADLIGHT BULB; Pull bulb holder out of the hole in the backside of the grill.; INTERLOCKS AND RELAYS; Retighten jam nut against spring bushing.; Unsnap headlight wire connector.
25 TO REPLACE HEADLIGHT BULB • Raise hood. • Pull bulb holder out of the hole in the backside of the grill. • Replace bulb in holder and push bulb holder securelyback into the hole in the backside of the grill. • Close hood. INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractor to run...
Page 26 - Replace air cleaner cover assembly and tighten knob.; TO ADJUST CARBURETOR
26 SERVICE AND ADJUSTMENTS CLAMP SCREW FIG. 37 FIG. 36 SWIVEL CLAMPSCREW STOP ENGINE TO ADJUST THROTTLE CONTROL CABLE(See Fig. 36) The throttle control has been preset at the factory andadjustment should not be necessary. Check adjustment asdescribed below before loosening cable. If adjustment isnec...
Page 27 - STORAGE; Fully charge the battery for storage.; FUEL SYSTEM; Use fresh fuel next season.; ENGINE OIL; OTHER; Do not store gasoline from one season to another.
27 STORAGE Immediately prepare your tractor for storage at the end of theseason or if the tractor will not be used for 30 days or more. CAUTION: Never store the tractor withgasoline in the tank inside a buildingwhere fumes may reach an open flameor spark. Allow the engine to coolbefore storing in an...
Page 28 - TROUBLESHOOTING POINTS; PROBLEM
28 TROUBLESHOOTING POINTS Will not start 1. Out of fuel. 1. Fill fuel tank. 2. Engine not “CHOKED” properly. 2. See “TO START ENGINE” in Operation section. 3. Engine flooded. 3. Wait several minutes before attempting to start. 4. Bad spark plug. 4. Replace spark plug. 5. Dirty air filter. 5. Clean/r...
Page 30 - SERVICE NOTES
Page 31 - SCHEMATIC
31 TRACTOR - - MODEL NUMBER PRGT22H48A SCHEMATIC BATTERY FUSE RED RED BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK NON-REMOVABLE CONNECTIONS REMOVABLE CONNECTIONS BLACK BLACK BROWN RED ORANGE BROWN M SOLENOID WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING ...
Page 32 - REPAIR PARTS; ELECTRICAL
32 30 33 24 42 43 40 26 28 25 50 29 27 27 41 16 12 12 11 10 8 2 1 27 D.C . A MP ER ES 45 81 52 22 21 79 REPAIR PARTS TRACTOR - - MODEL NUMBER PRGT22H48A ELECTRICAL
Page 33 - KEY
33 REPAIR PARTS TRACTOR - - MODEL NUMBER PRGT22H48A ELECTRICAL 1 144926 Battery 2 74760412 Bolt Hex Head 1/4-20 x 3/4 8 7603J Tray, Battery 10 145211 Bolt Btr Frt 1/4-20 X 7.5 zinc 11 150109 Holdown Battery Front Mount 12 145769 Nut Push Nylon 1/4" 16 153664 Switch Interlock Push-In 21 166184 Ha...
Page 34 - CHASSIS AND ENCLOSURES
34 REPAIR PARTS TRACTOR - - MODEL NUMBER PRGT22H48A CHASSIS AND ENCLOSURES 31 68 43 34 47 24 39 17 86 4 2 19 20 16 17 56 21 47 17 28 91 1 36 36 50 42 17 17 17 21 21 44 17 8 68 36 36 152 17 90 17 6 7 7 7 30 45 17 99 102 35 5 140 141 14 18 130 130 158 37 17 17 58 144 17 130 142 17 130 32 17 139 17 33 ...
Page 36 - GROUND DRIVE
36 REPAIR PARTS TRACTOR - - MODEL NUMBER PRGT22H48A GROUND DRIVE 9 7 55 53 65 130 131 34 35 37 38 40 41 42 68 46 36 37 38 64 39 56 29 89 132 77 70 71 74 89 148 89 133 120 98 112 22 94 94 126 138 23 114 73 120 127 153 143 48 120 117 52 129 149 50 149 117 48 128 142 58 77 152 151 135 137 6 123 124 125...
Page 38 - STEERING ASSEMBLY
38 REPAIR PARTS TRACTOR - - MODEL NUMBER PRGT22H48A STEERING ASSEMBLY 47 48 46 49 50 8 6 29 28 23 31 41 22 21 20 44 1 45 14 25 34 33 32 6 27 42 27 6 19 1514 35 18 16 9 8 7 2 6 6 4 14 15 14 14 15 12 9 3 8 7 3 6 6 5 13 13 7 8 14 15 14 14 36 38,40 37,39 17 14 26 10 11
Page 42 - SEAT ASSEMBLY; Seat
42 REPAIR PARTS TRACTOR - - MODEL NUMBER PRGT22H48A SEAT ASSEMBLY 1 173818 Seat 2 140551 Bracket, Pivot Seat 3 140675 Strap, Fender Asm. 4 127018X Bolt, Shoulder 5/16-18 x .62 5 145006 Clip, Push-In Hinged 6 73800600 Nut, Crownlock 3/8-16 7 124181X Spring, Seat Cprsn. 8 171877 Bolt 5/16-18 UNC x 3/4...
Page 43 - LIFT ASSEMBLY
43 REPAIR PARTS TRACTOR - - MODEL NUMBER PRGT22H48A LIFT ASSEMBLY KEY PART NO. NO. DESCRIPTION KEY PART NO. NO. DESCRIPTION 1 121006X Rod Asm., Lever 2 177535 Shaft Asm., Lift Vgt 3 159189 Lever Asm., Lift Rh 4 12000022 E-Ring Truarc #5133-87 5 19292016 Washer 29/32 x 1-1/4 x 16 Ga. 6 71110624 Bolt,...
Page 44 - MOWER DECK
44 REPAIR PARTS TRACTOR - - MODEL NUMBER PRGT22H48A MOWER DECK 57 56 118 116 119 5 117 46 45 33 46 45 33 30 30 30 32 39 21 20 18 21 31 1 107 32 31 36 36 52 24 25 26 27 28 29 18 8 11 13 16 109 108 100 113 17 48 19 5 6 3 55 54 72 92 92 14 15 47 49 49 49 49 130 43 121 126 97 115 50 50 98 42 99 42 114 1...
Page 46 - DECALS; Decal
46 REPAIR PARTS TRACTOR - - MODEL NUMBER PRGT22H48A DECALS 23 1 3 9 14 4 23 10 19 6 8 17 11 KEY PART NO. NO. DESCRIPTION KEY PART NO. NO. DESCRIPTION 1 164095 Decal, Dash 2 170852 Decal, Engine 3 176272 Decal, Hood, RH 4 176273 Decal, Hood, LH 5 177756 Decal, Hood Sides 6 170563 Decal, Warning 7 166...
Page 50 - LIMITED WARRANTY
50 LIMITED WARRANTY The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects inmaterials and workmanship. For a period of two (2) years from date of purchase by the original consumer purchaser, we willrepair or replace, at our option, withou...
Page 51 - SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION
51 15 ° MAX. SIGHT AND HOLD THIS LEVEL WITH SKY LINE OR TREE. CUT O UT O N DO TTED LINES THIS IS A 15 ° SLO PE SIGHTING GUIDE ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION Operate your Tractor up and down the face of slopes (not greater than 15 °)...
Page 52 - necessary during the life of your unit.; FOR SERVICE OR REPLACEMENT PARTS:; PARTS AND SERVICE
Your POULAN PRO product has been expertly engineered and carefully manufactured to rigid quality standards. As with all mechanical products, some adjustments or part replacement may be necessary during the life of your unit. FOR SERVICE OR REPLACEMENT PARTS: 1. Consult your dealer/place of purchase....
