Page 2 - SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS; SAFETY RULES
2 I. GENERAL OPERATION • Read, understand, and follow all instructions in themanual and on the machine before starting. • Only allow responsible adults, who are familiar with theinstructions, to operate the machine. • Clear the area of objects such as rocks, toys, wire, etc.,which could be picked up...
Page 3 - Safe Operation Practices for Ride-On Mowers; In order to prevent acciden-; WARNING
3 Safe Operation Practices for Ride-On Mowers SAFETY RULES • Check brake operation frequently. Adjust and serviceas required. • Be sure the area is clear of other people before mowing. Stopmachine if anyone enters the area. • Never carry passengers or children even with the blades off. • Do not mow ...
Page 4 - PRODUCT SPECIFICATIONS; CONGRATULATIONS; on your purchase of a new tractor. It; CUSTOMER RESPONSIBILITIES; Read and observe the safety rules.; TABLE OF CONTENTS
4 PRODUCT SPECIFICATIONS GASOLINE CAPACITY 3.5 GALLONS AND TYPE: UNLEADED REGULAR OIL TYPE (API-SF-SJ): SAE 10W-30 (above 32°F)SAE 5W-30 (below 32°F) OIL CAPACITY: W/ FILTER: 4.0 PINTS W/O FILTER: 3.75 PINTS SPARK PLUG: CHAMPION RC12YC (GAP: .040") GROUND SPEED (MPH): FORWARD: LO HI 1st 0.8 1.7 ...
Page 5 - CONTENTS OF HARDWARE PACK
5 CONTENTS OF HARDWARE PACK Steering Wheel Insert Steering Wheel Mower Gauge Wheels Steering Wheel Seat Steering Sleeve Steering Sleeve Extension (1) Knob (1) Washer 17/32 x 1-3/16 x 12 Gauge (2) Front Link Assemblies (3) Retainer Springs (double loop) (4) Retainer Springs (single loop) (4) Washers ...
Page 6 - ASSEMBLY; TOOLS REQUIRED FOR ASSEMBLY; UNPACK CARTON; Remove mower and packing materials.; HOW TO SET UP YOUR TRACTOR; Lift hood to raised position.
6 ASSEMBLY Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. Toensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use thecorrect tools as necessary to insure proper ti...
Page 9 - Lower mower linkage with attachment lift control.; CHECK TIRE PRESSURE
9 ASSEMBLY FIG. 7 • Turn height adjustment knob counterclockwise until itstops. • Lower mower linkage with attachment lift control. • Place the suspension arms on inward pointing deckpins. If necessary, rock and raise front of mower to aligndeck pins with the holes in suspension arms. Retainwith dou...
Page 10 - CHECKLIST
10 ASSEMBLY 3 CHECKLIST BEFORE YOU OPERATE AND ENJOY YOUR NEW TRAC-TOR, WE WISH TO ASSURE THAT YOU RECEIVE THEBEST PERFORMANCE AND SATISFACTION FROM THISQUALITY PRODUCT. PLEASE REVIEW THE FOLLOWING CHECKLIST: ✓ All assembly instructions have been completed. ✓ No remaining loose parts in carton. ✓ Ba...
Page 11 - OPERATION
11 OPERATION These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. BATTERY CAUTION OR WARNING REVERSE FORWARD FAST SLOW ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON FUEL CHOKE MOWER HEIGHT PARKING BRAKE LOCKED UNLOCKED REVERSE NEUTRAL...
Page 12 - KNOW YOUR TRACTOR
12 KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR. Compare the illustrations with your tractor to familiarize yourself with the location of various controls and adjustments. Savethis manual for future reference. FIG. 8 THROTTLEC O N T R O L CHOKEC O N T R O...
Page 13 - HOW TO USE YOUR TRACTOR
13 HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE (See Fig. 9) Your tractor is equipped with an operator presence sensingswitch. When engine is running, any attempt by the operatorto leave the seat without first setting the parking brake willshut off the engine.• Depress clutch/brake pedal into full “...
Page 14 - ADD GASOLINE; TOWING CARTS AND OTHER ATTACHMENTS; TO OPERATE ON HILLS; TO TRANSPORT; NOTE; BEFORE STARTING THE ENGINE; CHECK ENGINE OIL LEVEL
14 ADD GASOLINE • Fill fuel tank. Use fresh, clean, regular unleadedgasoline with a minimum of 87 octane. (Use of leadedgasoline will increase carbon and lead oxide depositsand reduce valve life). Do not mix oil with gasoline.Purchase fuel in quantities that can be used within 30days to assure fuel ...
Page 15 - Move attachment clutch to “DISENGAGED” position.; MOWING TIPS; The left hand side of mower should be used for trimming.; MULCHING MOWING TIPS; Always operate engine at full throttle when mowing
15 OPERATION TO START ENGINE (See Fig. 9) When starting the engine for the first time or if the engine hasrun out of fuel, it will take extra cranking time to move fuelfrom the tank to the engine.• Sit on seat in operating position, depress clutch/brakepedal and set parking brake. • Place gear shift...
Page 16 - MAINTENANCE SCHEDULE; GENERAL RECOMMENDATIONS; BEFORE EACH USE; Check engine oil level.; LUBRICATION CHART
16 CUSTOMER RESPONSIBILITIES BEFORE EACH USE T RAC T 0 R Adjust Motion Drive Belt(s) Tension Inspect Muffler/Spark Arrester Lubrication Chart Check Brake Operation Clean Air Filter Change Engine Oil Replace Air Filter Paper Cartridge Replace Spark Plug Check Battery Level Check Tire Pressure Clean B...
Page 17 - TRACTOR; BRAKE OPERATION; BATTERY
17 BLADE REMOVAL (See Fig. 14) • Raise mower to highest position to allow access toblades. • Remove hex bolt, lock washer and flat washer securingblade. • Install new or resharpened blade with trailing edge uptowards deck as shown. IMPORTANT: TO ENSURE PROPER ASSEMBLY, CENTER H O L E I N B L A D E M...
Page 18 - ENGINE; LUBRICATION
18 V-BELTS Check V-belts for deterioration and wear after 100 hours ofoperation and replace if necessary. The belts are notadjustable. Replace belts if they begin to slip from wear. TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE SAE VISCOSITY GRADES -20 0 30 40 80 100 -30 -20 0 20 30 40 F C 32...
Page 19 - CLEANING; CLEAN AIR INTAKE/COOLING AREAS
19 ENGINE OIL FILTER Replace the engine oil filter every season or every other oilchange if the tractor is used more than 100 hours in one year. MUFFLER Inspect and replace corroded muffler and spark arrester (ifequipped) as it could create a fire hazard and/or damage. SPARK PLUGS Replace spark plug...
Page 20 - SERVICE AND ADJUSTMENTS; Depress clutch/brake pedal fully and set parking brake.; TO LEVEL MOWER HOUSING; TO INSTALL MOWER
20 FRONT-TO-BACK ADJUSTMENT (See Figs. 22 and 23) - I M P O R T A N T : D E C K M U S T B E L E V E L S I D E - T O - S I D E . I F T H E F O L L O W I N G F R O N T - T O - B A C K A D J U S T M E N T I SN E C E S S A R Y , B E S U R E T O A D J U S T B O T H F R O N T L I N K SE Q U A L L Y S O M ...
Page 21 - TO REPLACE MOWER DRIVE BELT
21 FRONT LINKS NUT “H” NUT “G” FIG. 23 TO REPLACE MOWER DRIVE BELT MOWER DRIVE BELT REMOVAL (See Fig. 24) -• Park tractor on a level surface. Engage parking brake. • Remove screws from L.H. mandrel cover and removecover. • Roll belt over the top of L.H. mandrel pulley. • Remove belt from electric cl...
Page 23 - TO REMOVE WHEEL FOR REPAIRS
23 FIG. 31 RETAININGRING WASHERS AXLE COVER SERVICE AND ADJUSTMENTS TO REMOVE WHEEL FOR REPAIRS FRONT WHEEL (See Fig. 31)• Block up axle securely. • Remove axle cover, retaining ring and washers to allowwheel removal. • Repair tire and reassemble. • Replace washers and snap retaining ring securely i...
Page 24 - TO REPLACE FUSE; TO REPLACE HEADLIGHT BULB
24 TO REPLACE FUSE Replace with 30 amp automotive-type plug-in fuse. The fuseholder is located behind the dash. TO ADJUST ATTACHMENT LIFT SPRING(See Fig. 34) • While holding spring bushing with wrench, loosen jamnut. • Turn adjustment bolt clockwise to extend spring andreduce lift effort for heavier...
Page 25 - Unsnap headlight wire connector.; TO ADJUST CARBURETOR
25 SERVICE AND ADJUSTMENTS ADJUSTMENTB O L T SPRING BUSHING JAM NUT ATTACHMENTLIFT SPRING FIG. 34 CLAMP SCREW FIG. 37 FIG. 36 SWIVEL CLAMPSCREW STOP ENGINE TO ADJUST THROTTLE CONTROL CABLE(See Fig. 36) The throttle control has been preset at the factory andadjustment should not be necessary. Check a...
Page 26 - STORAGE; Fully charge the battery for storage.; FUEL SYSTEM; Use fresh fuel next season.; ENGINE OIL; OTHER; Do not store gasoline from one season to another.
26 STORAGE Immediately prepare your tractor for storage at the end of theseason or if the tractor will not be used for 30 days or more. CAUTION: Never store the tractor withgasoline in the tank inside a buildingwhere fumes may reach an open flameor spark. Allow the engine to coolbefore storing in an...
Page 27 - TROUBLESHOOTING POINTS; PROBLEM
27 TROUBLESHOOTING POINTS Will not start 1. Out of fuel. 1. Fill fuel tank. 2. Engine not “CHOKED” properly. 2. See “TO START ENGINE” in Operation section. 3. Engine flooded. 3. Wait several minutes before attempting to start. 4. Bad spark plug. 4. Replace spark plug. 5. Dirty air filter. 5. Clean/r...
Page 29 - SCHEMATIC
29 TRACTOR - - MODEL NUMBER PRGT2046A SCHEMATIC BATTERY FUSE RED RED BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK NON-REMOVABLE CONNECTIONS REMOVABLE CONNECTIONS BLACK BLACK BROWN RED ORANGE BROWN M SOLENOID WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING O...
Page 30 - REPAIR PARTS; ELECTRICAL
30 30 33 24 42 43 40 26 28 25 50 29 27 27 41 16 12 12 11 10 8 2 1 27 D.C . A MP ER ES 45 81 52 22 21 79 REPAIR PARTS TRACTOR - - MODEL NUMBER PRGT2046A ELECTRICAL
Page 31 - KEY
31 REPAIR PARTS TRACTOR - - MODEL NUMBER PRGT2046A ELECTRICAL 1 144926 Battery 2 74760412 Bolt Hex Head 1/4-20 x 3/4 8 7603J Tray, Battery 10 145211 Bolt Btr Frt 1/4-20 X 7.5 zinc 11 150109 Holdown Battery Front Mount 12 145769 Nut Push Nylon 1/4" 16 153664 Switch Interlock Push-In 21 166184 Har...
Page 32 - CHASSIS AND ENCLOSURES
32 REPAIR PARTS TRACTOR - - MODEL NUMBER PRGT2046A CHASSIS AND ENCLOSURES 50 43 42 17 17 17 21 21 44 20 21 84 47 24 86 4 2 19 20 16 17 56 21 47 17 28 91 1 106 8 68 17 90 17 6 7 7 7 30 67 85 88 137 17 63 17 45 70 60 17 63 68 31 35 158 37 17 17 58 138 153 130 5 140 141 14 18 130 130 144 17 130 142 17 ...
Page 34 - GROUND DRIVE
34 REPAIR PARTS TRACTOR - - MODEL NUMBER PRGT2046A GROUND DRIVE 62 150 3 69 7 8 9 10 11 27 14 13 16 18 19 26 21 22 23 25 24 37 38 40 41 42 23 59 60 61 12 62 63 56 39 67 5 117 50 6 15 48 53 55 52 54 65 66 51 34 68 46 36 37 38 64 48 47 29 17 30 35 6 30 6 28 57 4
Page 36 - STEERING ASSEMBLY
36 REPAIR PARTS TRACTOR - - MODEL NUMBER PRGT2046A STEERING ASSEMBLY 8 6 29 28 23 31 41 22 21 20 44 1 45 14 25 34 33 32 6 27 42 27 6 19 1514 35 18 16 9 8 7 2 6 6 4 14 15 14 14 15 9 3 8 7 3 6 6 5 13 13 7 8 14 15 14 14 36 38,40 37,39 17 14 26 12 10 11
Page 40 - SEAT ASSEMBLY; Seat
40 REPAIR PARTS TRACTOR - - MODEL NUMBER PRGT2046A SEAT ASSEMBLY 1 171684 Seat 2 140551 Bracket, Pivot Seat 3 140675 Strap, Fender Asm. 4 127018X Bolt, Shoulder 5/16-18 x .62 5 145006 Clip, Push-In Hinged 6 73800600 Nut, Lock Hex w/Ins. 3/8-16 Unc 7 124181X Spring, Seat Cprsn. 8 171877 Bolt 5/16-18 ...
Page 41 - DECALS; Decal, Replacement Parts
41 REPAIR PARTS TRACTOR - - MODEL NUMBER PRGT2046A DECALS 23 3 9 14 5 4 12 23 5 10 19 16 1 11 KEY PART NO. NO. DESCRIPTION KEY PART NO. NO. DESCRIPTION 1 176674 Decal, Dash 2 170851 Decal, Engine 3 176272 Decal, Hood, RH 4 176273 Decal, Hood, LH 5 176652 Decal, Hood Side PNL 9 172740 Decal, Fender 1...
Page 42 - LIFT ASSEMBLY
42 REPAIR PARTS TRACTOR - - MODEL NUMBER PRGT2046A LIFT ASSEMBLY 35 73 34 32 31 30 4 5 5 4 2 11 11 7 8 9 10 3 6 1 1441 1441 12 13 13 21 19 20 15 73 16 26 78 24 22 23 12 12 12 23 23 23 18 38 39 40 43 42 29 70 33 72
Page 44 - MOWER DECK
44 REPAIR PARTS TRACTOR - - MODEL NUMBER PRGT2046A MOWER DECK 57 56 118 116 119 5 117 46 45 33 49 41 42 49 36 37 43 40 46 45 50 44 33 30 30 32 21 20 18 18 21 34 31 127 41 42 44 35 50 40 126 72 52 38 1 39 32 31 21 22 23 24 25 26 27 28 29 18 8 9 10 11 13 16 48 19 5 6 3 14 15 47 36 102 102 103 104 105 ...
Page 46 - TRANSAXLE
46 REPAIR PARTS TRACTOR - - MODEL NUMBER PRGT2046A TRANSAXLE
Page 50 - LIMITED WARRANTY
50 LIMITED WARRANTY The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects inmaterials and workmanship. For a period of two (2) years from date of purchase by the original consumer purchaser, we willrepair or replace, at our option, withou...
Page 51 - SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION
51 15 MAX. SIGHT AND HOLD THIS LEVEL WITH SKY LINE OR TREE. CUT OUT ON DOTTED LINES THIS IS A 15 SLOPE SIGHTING GUIDE ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION Operate your Tractor up and down the face of slopes (not greater than 15 ), never a...
Page 52 - necessary during the life of your unit.; FOR SERVICE OR REPLACEMENT PARTS:; PARTS AND SERVICE
Your POULAN PRO product has been expertly engineered and carefully manufactured to rigid quality standards. As with all mechanical products, some adjustments or part replacement may be necessary during the life of your unit. FOR SERVICE OR REPLACEMENT PARTS: 1. Consult your dealer/place of purchase....
