Page 2 - SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS; SAFETY RULES
2 I. GENERAL OPERATION • Read, understand, and follow all instructions in the manualand on the machine before starting. • Only allow responsible adults, who are familiar with theinstructions, to operate the machine. • Clear the area of objects such as rocks, toys, wire, etc.,which could be picked up...
Page 3 - TABLE OF CONTENTS; Safe Operation Practices for Ride-On Mowers; In order to prevent acciden-; WARNING
3 TABLE OF CONTENTS SAFETY RULES ........................................................ 2-3PRODUCT SPECIFICATIONS ....................................... 4CUSTOMER RESPONSIBILITIES ...................... 4, 15-18ASSEMBLY ................................................................ 6-8OPERATION...
Page 4 - CONGRATULATIONS; CUSTOMER RESPONSIBILITIES; PRODUCT SPECIFICATIONS
4 CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to giveyou the best possible dependability and performance. Should you experience any problem you cannot easilyremedy, please contact your nearest authorized servicecenter/department. We have compe...
Page 5 - UNASSEMBLED HARDWARE; Steering Wheel; Seat
5 UNASSEMBLED HARDWARE Steering Wheel Insert Steering Sleeve Steering Wheel Steering Wheel Adapter Seat (2) Keys Keys Slope Sheet (2) Mulcher Blades Blades (1) Oil Drain Tube For Future Use Steering Extension Shaft (1) Large Flat Washer (1) Hex Bolt 1/4-28 x 1-1/4 (1) Locknut 1/4-28 (1) Locknut 1/2-...
Page 6 - ASSEMBLY; TOOLS REQUIRED FOR ASSEMBLY; TO REMOVE TRACTOR FROM CARTON; UNPACK CARTON; HOW TO SET UP YOUR TRACTOR
6 ASSEMBLY TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier. Standardwrench sizes are listed.(2) 7/16" wrenches Utility knife (1) 3/4" wrench Tire pressure gaugePliers When right or left hand is mentioned in this manual, it meanswhen you are in the operating position...
Page 8 - CHECKLIST; CHECK TIRE PRESSURE
8 ASSEMBLY 3 CHECKLIST BEFORE YOU OPERATE AND ENJOY YOUR NEW TRAC-TOR, WE WISH TO ASSURE THAT YOU RECEIVE THEBEST PERFORMANCE AND SATISFACTION FROM THISQUALITY PRODUCT. PLEASE REVIEW THE FOLLOWING CHECKLIST: ✓ All assembly instructions have been completed. ✓ No remaining loose parts in carton. ✓ Bat...
Page 9 - OPERATION
9 OPERATION These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. BATTERY CAUTION OR WARNING REVERSE FORWARD FAST SLOW ENGINE ON ENGINE OFF OIL PRESSURE CLUTCH LIGHTS ON FUEL CHOKE MOWER HEIGHT DIFFERENTIAL LOCK PARKING BRAKE LOCKED ...
Page 10 - KNOW YOUR TRACTOR
10 OPERATION KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Savethis manual for future reference. FIG. 5 Our tractors conform to the ...
Page 11 - HOW TO USE YOUR TRACTOR
11 OPERATION CAUTION: Always stop tractor com-pletely, as described above, before leav-ing the operator's position; to emptygrass catcher, etc. The operation of any tractor can result in foreign objects thrown into the eyes, which canresult in severe eye damage. Always wear safety glasses or eye shi...
Page 12 - TO OPERATE ON HILLS; TO TRANSPORT; NOTE
12 ATTACHMENTCLUTCH LEVER"DISENGAGED"POSITION ATTACHMENTLIFT LEVERHIGH POSITION "ENGAGED" POSITION L O WPOSITION FIG. 8 DEFLECTORSHIELD TO OPERATE ON HILLS CAUTION: Do not drive up or down hillswith slopes greater than 15° and do notdrive across any slope. • Choose the slowest speed ...
Page 13 - BEFORE STARTING THE ENGINE; CHECK ENGINE OIL LEVEL; ADD GASOLINE
13 OPERATION BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL • The engine in your tractor has been shipped, from thefactory, already filled with summer weight oil. • Check engine oil with tractor on level ground. • Remove oil fill cap/dipstick and wipe clean, reinsert thedipstick and screw cap tig...
Page 14 - MOWING TIPS; Always operate engine at full throttle when mowing; MULCHING MOWING TIPS
14 OPERATION MOWING TIPS • Mower should be properly leveled for best mowingperformance. See “TO LEVEL MOWER HOUSING” inthe Service and Adjustments section of this manual. • The left hand side of mower should be used for trimming. • Drive so that clippings are discharged onto the area thathas been cu...
Page 15 - MAINTENANCE SCHEDULE; GENERAL RECOMMENDATIONS; BEFORE EACH USE; LUBRICATION CHART
15 CUSTOMER RESPONSIBILITIES BEFORE EACH USE T RAC T 0 R Inspect Muffler/Spark Arrester Lubrication Chart Check Brake Operation Clean Air Filter Change Engine Oil (with oil filter) Replace Air Filter Paper Cartridge Replace Spark Plug Check Battery Level Check Tire Pressure Clean Battery and Termina...
Page 16 - TRACTOR; BRAKE OPERATION; BATTERY
16 CUSTOMER RESPONSIBILITIES TRACTOR Always observe safety rules when performing any mainte-nance. BRAKE OPERATION If tractor requires more than six (6) feet stopping distance athigh speed in highest gear, then brake must be adjusted.(See “TO ADJUST BRAKE” in the Service and Adjustmentssection of th...
Page 17 - TRANSAXLE COOLING; ENGINE; LUBRICATION; CLEAN AIR SCREEN
17 CUSTOMER RESPONSIBILITIES V-BELTS Check V-belts for deterioration and wear after 100 hours ofoperation and replace if necessary. The belts are notadjustable. Replace belts if they begin to slip from wear. TRANSAXLE COOLING Keep transaxle free from build-up of dirt and chaff which canrestrict cool...
Page 18 - MUFFLER; CLEANING
18 CUSTOMER RESPONSIBILITIES MUFFLER Inspect and replace corroded muffler and spark arrester (ifequipped) as it could create a fire hazard and/or damage. SPARK PLUGS Replace spark plugs at the beginning of each mowingseason or after every 100 hours of operation, whicheveroccurs first. Spark plug typ...
Page 19 - SERVICE AND ADJUSTMENTS; Depress clutch/brake pedal fully and set parking brake.
19 SERVICE AND ADJUSTMENTS WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:• Depress clutch/brake pedal fully and set parking brake. • Place gearshift lever in neutral (N) position. • Place attachment clutch in “DISENGAGED” position. • Turn ignition key to “STOP” and r...
Page 20 - TO LEVEL MOWER HOUSING
20 TO REPLACE MOWER BLADE DRIVE BELT(See Fig. 21) The mower blade drive belt may be replaced without tools.Park the tractor on level surface. Engage parking brake. BELT REMOVAL• Remove mower from tractor (See “TO REMOVEMOWER” in this section of this manual). • Work belt off both mandrel pulleys and ...
Page 21 - TO ADJUST STEERING WHEEL ALIGNMENT
21 TRANSAXLE GEAR SHIFT LEVER NEUTRALADJUSTMENT (See Fig. 24) The transaxle should be in neutral when the gear shift leveris in neutral (N) (lock gate) position. The adjustment is presetat the factory; however, if adjustment is needed, proceed asfollows:• Make sure transaxle is in neutral (N). NOTE:...
Page 23 - TO REPLACE HEADLIGHT BULB; INTERLOCKS AND RELAYS; TO ADJUST CARBURETOR
23 SERVICE AND ADJUSTMENTS TO REPLACE HEADLIGHT BULB • Raise hood. • Pull bulb holder out of the hole in the backside of the grill. • Replace bulb in holder and push bulb holder securelyback into the hole in the backside of the grill. • Close hood. INTERLOCKS AND RELAYS Loose or damaged wiring may c...
Page 24 - STORAGE; FUEL SYSTEM; ENGINE OIL; OTHER
24 STORAGE Immediately prepare your tractor for storage at the end of theseason or if the tractor will not be used for 30 days or more. CAUTION: Never store the tractor withgasoline in the tank inside a buildingwhere fumes may reach an open flameor spark. Allow the engine to coolbefore storing in an...
Page 25 - TROUBLESHOOTING POINTS; PROBLEM
25 TROUBLESHOOTING POINTS Will not start 1. Out of fuel. 1. Fill fuel tank. 2. Engine not “CHOKED” properly. 2. See “TO START ENGINE” in Operation section. 3. Engine flooded. 3. Wait several minutes before attempting to start. 4. Bad spark plug. 4. Replace spark plug. 5. Dirty air filter. 5. Clean/r...
Page 27 - TRACTOR - MODEL NUMBER PPR2042STC; SCHEMATIC
27 BATTERY FUSE IGNITION SWITCH RED RED RED BLACK IGNITION UNIT HEADLIGHTS REMOVABLE CONNECTIONS BLACK BLACK BLACK WHITE WHITE WHITE RED BLACK ORANGE BLACK BROWN BLACK BLACK BLACK STARTER M SEAT SWITCH (NOT OCCUPIED) GROUNDING CONNECTOR ATT'MENT CLUTCH (CLUTCH OFF) CLUTCH / BRAKE (PEDAL UP) SOLENOID...
Page 28 - REPAIR PARTS; ELECTRICAL
28 REPAIR PARTS TRACTOR - MODEL NUMBER PPR2042STC ELECTRICAL 28 29 26 24 42 43 27 27 25 41 27 27 40 33 90 30 8 2 1 27 D.C . A MP ER ES 45 16 16 22 21 52
Page 29 - KEY
29 REPAIR PARTS TRACTOR - MODEL NUMBER PPR2042STC ELECTRICAL KEY PART NO. NO. DESCRIPTION 1 163465 Battery 2 74760412 Bolt Hex Hd 1/4-20unc X 3/4 8 176689 Box Battery Fender 16 176138 Switch Interlock 21 175685 Harness Socket Light with 415J 22 4152J Bulb, Light # 1156 24 4799J Cable Battery 25 1461...
Page 30 - CHASSIS
30 REPAIR PARTS TRACTOR - MODEL NUMBER PPR2042STC CHASSIS 58 219 20 219 23 64 208 13 208 11 1 3 2 9 208 208 5 5 207 3 3 3 142 17 29 28 12 51 57 53 52 54 55 145 37 37 24 26 25 26 25 3 31 24 30 35 3 26 33 10 26 34 35 3 3 3 115 3 142 211 114 18 14 14 38 38 212 206 159
Page 32 - DRIVE
32 REPAIR PARTS TRACTOR - MODEL NUMBER PPR2042STC DRIVE 29 28 112 14 41 38 39 57 51 74 75 78 76 77 1 25 19 24 2 53 35 34 37 36 35 62 36 59 212 55 77 61 22 27 26 6 113 18 51 5 18 6 85 52 30 32 32 30 52 11 85 80 4 3 13 81 84 82 64 65 145 79 16 96 26 27 51 48 150 151 202 49 47 50 120 21 8 10 156 165 16...
Page 34 - STEERING ASSEMBLY
34 REPAIR PARTS TRACTOR - MODEL NUMBER PPR2042STC STEERING ASSEMBLY 5 5 4 3 43 6 43 8 10 40 32 11 8 6 87 46 46 8 6 87 29 88 71 17 43 91 2 1 41 42 37 36 37 38 12 39 44 51 54 33 35 34 68 67 67 67 13 65 68 15 15 15 29 29 82
Page 36 - SEAT ASSEMBLY
36 REPAIR PARTS TRACTOR - MODEL NUMBER PPR2042STC SEAT ASSEMBLY 1 171683 Seat 2 140551 Bracket Pivot Seat 8 720 3 71110616 Bolt Fin Hex 3/8-16unc X 1 4 19131610 Washer 13/32 X 1 X 10 Ga 5 145006 Clip Push-In 6 73800600 Nut Hex w/Ins. 3/8-16 Unc 7 124181X Spring Seat Cprsn 2 250 Blk Zi 8 17000616 Scr...
Page 37 - DECALS
37 REPAIR PARTS TRACTOR - MODEL NUMBER PPR2042STC DECALS NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm KEY PART NO. NO. DESCRIPTION 6 2 1 5,8 4,10 3,9 11 7 WHEELS AND TIRES KEY PART NO. NO. DESCRIPTION KEY PART NO. NO. DESCRIPTION 1 0 3 1 6 9 1 59192 Cap Valve Tire 2 65139 Ste...
Page 38 - OPTIONAL EQUIPMENT
38 REPAIR PARTS TRACTOR - MODEL NUMBER PPR2042STC ENGINE 2 1 OPTIONAL EQUIPMENT Spark Arrester 29 10 11 6 5 12 13 26 25 17 3 16 17 81 44 46 32 31 33 37 33 4 8 23 45 14 38 41 112 40 27 7
Page 40 - MOWER DECK
40 REPAIR PARTS TRACTOR - MODEL NUMBER PPR2042STC MOWER DECK 15 14 13 11 10 9 8 16 68 37 30 31 32 33 146 148 145 150 45 144 147 147 142 149 142 49 50 51 54 52 53 55 56 34 1 46 44 21 24 25 26 27 2 28 29 23 21 21 21 18 18 20 2 48 59 19 4 3 5 6 21 40 143 36 40 37 40 159 152 151 153 154 157 158 67 153 1...
Page 44 - SERVICE NOTES
Page 45 - SERVICE; P O L I C Y; WARRANTY; LIMITED WARRANTIES; A. Products Warranted; C. Securing Warranty Service
45 T E C U M S E H ® Issued January 1980Revised January 1991 T E C U M S E H ® SERVICE P O L I C Y WARRANTY LIMITED WARRANTIES FOR NEW PEERLESS GEAR POWER TRAIN COMPONENTS A. Products Warranted P e e r l e s s G e a r a n d M a c h i n e D i v i s i o n o f T e c u m s e h P r o d u c t s C o m p a ...
Page 46 - LIMITED WARRANTY
46 LIMITED WARRANTY The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects inmaterials and workmanship. For a period of two (2) years from date of purchase by the original consumer purchaser, we willrepair or replace, at our option, withou...
Page 47 - SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION
47 15 DEGREES MAX. FOLD ALONG DOTTED LINE THIS IS A 15 DEGREE SLOPE ONLY RIDE UP AND DOWN HILL,NOT ACROSS HILL SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION WARNING: To avoid serious injury, operate your tractor up and down the face of slopes, never across the face. Do not mowslopes greater...
Page 48 - necessary during the life of your unit.; FOR SERVICE OR REPLACEMENT PARTS:; PARTS AND SERVICE
Your POULAN PRO product has been expertly engineered and carefully manufactured to rigid quality standards. As with all mechanical products, some adjustments or part replacement may be necessary during the life of your unit. FOR SERVICE OR REPLACEMENT PARTS: 1. Consult your dealer/place of purchase....
