Page 2 - Safe Operation Practices for Ride-On Mowers; SAFETY RULES
2 I. GENERAL OPERATION • Read, understand, and follow all instructions in the manualand on the machine before starting. • Only allow responsible adults, who are familiar with theinstructions, to operate the machine. • Clear the area of objects such as rocks, toys, wire, etc.,which could be picked up...
Page 3 - In order to prevent acciden-; WARNING
3 • Be sure the area is clear of other people before mowing. Stopmachine if anyone enters the area. • Never carry passengers or children even with the blades off. • Do not mow in reverse unless absolutely necessary. Alwayslook down and behind before and while backing. • Never carry children. They ma...
Page 4 - PRODUCT SPECIFICATIONS; CONGRATULATIONS; CUSTOMER RESPONSIBILITIES; TABLE OF CONTENTS
4 PRODUCT SPECIFICATIONS GASOLINE CAPACITY 1.25 GALLONS AND TYPE: UNLEADED REGULAR OIL TYPE (API-SF-SJ): SAE 30 (above 32°F)SAE 5W-30 (below 32°F) OIL CAPACITY: 3.0 PINTS SPARK PLUG: CHAMPION RC12YC (GAP: .030") GROUND SPEED (MPH): FORWARD: 5.2 REVERSE: 2.7 TIRE PRESSURE: FRONT: 14 PSI REAR: 12 ...
Page 5 - UNASSEMBLED PARTS; Steering Wheel
5 UNASSEMBLED PARTS Steering Wheel Steering Wheel Insert (1) Large Flat Washer Steering Boot SteeringExtensionShaft Steering Wheel Adapter (1) Bolt (1) Washer 17/32 x 1-3/16 x 12 Gauge Seat (2) Keys Slope Sheet Key (1) Lock Washer 1/2 (1) Hex Bolt 1/4-28 x 1-1/4 (1) Locknut 1/4-28 (1) Locknut 1/2-20...
Page 6 - ASSEMBLY; TOOLS REQUIRED FOR ASSEMBLY; TO REMOVE TRACTOR FROM CARTON; UNPACK CARTON; HOW TO SET UP YOUR TRACTOR
6 ASSEMBLY TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier. Standardwrench sizes are listed.(1) 3/4" wrench Pliers (2) 7/16" wrenches Tire pressure gaugeUtility knife When right or left hand is mentioned in this manual, it meanswhen you are in the operating position...
Page 8 - CHECKLIST; CHECK TIRE PRESSURE
8 3 CHECKLIST BEFORE YOU OPERATE AND ENJOY YOUR NEW TRAC-TOR, WE WISH TO ASSURE THAT YOU RECEIVE THEBEST PERFORMANCE AND SATISFACTION FROM THISQUALITY PRODUCT. PLEASE REVIEW THE FOLLOWING CHECKLIST: ✓ All assembly instructions have been completed. ✓ No remaining loose parts in carton. ✓ Battery is p...
Page 9 - OPERATION
9 OPERATION These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. BATTERY CAUTION OR WARNING REVERSE FORWARD FAST SLOW ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON FUEL CHOKE MOWER HEIGHT PARKING BRAKE LOCKED UNLOCKED REVERSE NEUTRAL ...
Page 10 - KNOW YOUR TRACTOR
10 OPERATION KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Savethis manual for future reference. Our tractors conform to the safety ...
Page 11 - HOW TO USE YOUR TRACTOR
11 OPERATION The operation of any tractor can result in foreign objects thrown into the eyes, which canresult in severe eye damage. Always wear safety glasses or eye shields while operatingyour tractor or performing any adjustments or repairs. We recommend a wide visionsafety mask over spectacles or...
Page 12 - TO OPERATE ON HILLS; TOWING CARTS AND OTHER ATTACHMENTS; NOTE
12 OPERATION TO OPERATE ON HILLS CAUTION: Do not drive up or down hillswith slopes greater than 15° and do notdrive across any slope. • Choose the slowest speed before starting up or downhills. • Avoid stopping or changing speed on hills. • If slowing is necessary, move throttle control lever toslow...
Page 13 - ADD GASOLINE; PURGE TRANSMISSION; BEFORE STARTING THE ENGINE; CHECK ENGINE OIL LEVEL
13 ADD GASOLINE • Fill fuel tank to bottom of filler neck. Do not overfill. Usefresh, clean, regular unleaded gasoline with a minimumof 87 octane. (Use of leaded gasoline will increasecarbon and lead oxide deposits and reduce valve life).Do not mix oil with gasoline. Purchase fuel in quantitiesthat ...
Page 14 - MOWING TIPS; Always operate engine at full throttle when mowing
14 FIG. 9 MOWING TIPS • Tire chains cannot be used when the mower housing isattached to tractor. • Mower should be properly leveled for best mowingperformance. See “TO LEVEL MOWER HOUSING” inthe Service and Adjustments section of this manual. • The left hand side of mower should be used for trimming...
Page 15 - MAINTENANCE SCHEDULE; GENERAL RECOMMENDATIONS; BEFORE EACH USE; LUBRICATION CHART
15 CUSTOMER RESPONSIBILITIES BEFORE EACH USE T RAC T 0 R Inspect Muffler/Spark Arrester Lubrication Chart Check Brake Operation Clean Air Filter Change Engine Oil (with oil filter) Replace Air Filter Paper Cartridge Replace Spark Plug Check Battery Level Check Tire Pressure Clean Battery and Termina...
Page 16 - TRACTOR; BRAKE OPERATION
16 CUSTOMER RESPONSIBILITIES BLADE REMOVAL (See Fig. 10) • Raise mower to highest position to allow access toblades. • Remove blade bolt, lock washer and flat washer secur-ing blade. • Install new or resharpened blade with trailing edge uptowards deck as shown. IMPORTANT: TO ENSURE PROPER ASSEMBLY, ...
Page 17 - TRANSAXLE COOLING; ENGINE; LUBRICATION; CLEAN AIR SCREEN
17 CUSTOMER RESPONSIBILITIES V-BELTS Check V-belts for deterioration and wear after 100 hours ofoperation and replace if necessary. The belts are notadjustable. Replace belts if they begin to slip from wear. TRANSAXLE COOLING The transmission fan and cooling fins should be kept cleanto assure proper...
Page 18 - MUFFLER
18 CUSTOMER RESPONSIBILITIES MUFFLER Inspect and replace corroded muffler and spark arrester (ifequipped) as it could create a fire hazard and/or damage. SPARK PLUGS Replace spark plugs at the beginning of each mowingseason or after every 100 hours of operation, whicheveroccurs first. Spark plug typ...
Page 19 - SERVICE AND ADJUSTMENTS; TO LEVEL MOWER HOUSING; Depress clutch/brake pedal fully and set parking brake.
19 SERVICE AND ADJUSTMENTS FIG. 17 TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground ordriveway. Make sure tires are properly inflated (See “PROD-UCT SPECIFICATIONS” section of this manual). If tires areover or underinflated, you will not properly adjust yourmower. TRAC...
Page 21 - TRANSMISSION REMOVAL/REPLACEMENT
21 SERVICE AND ADJUSTMENTS WITH PARKING BRAKE “ENGAGED” JAM NUT DO NOT TOUCH THIS NUT. IF FURTHER BRAKEADJUSTMENT IS NECESSARY CONTACT YOURNEAREST AUTHORIZED SERVICE CENTER/DEPARTMENT OPERATINGARM NUT “A” FIG. 23 ADJUSTMENTB O L T FIG. 25 NEUTRALLOCK GATE MOTION CONTROLLEVER TRANSAXLE MOTION CONTROL...
Page 22 - TO ADJUST STEERING WHEEL ALIGNMENT
22 FIG. 27 SERVICE AND ADJUSTMENTS TO REMOVE WHEEL FOR REPAIRS(See Fig. 26) • Block up axle securely. • Remove axle cover, retaining ring and washers to allowwheel removal (rear wheel contains a square key - Donot lose). • Repair tire and reassemble. • On rear wheels only: align grooves in rear whee...
Page 23 - TO REPLACE HEADLIGHT BULB; INTERLOCKS AND RELAYS; TO ADJUST CARBURETOR
23 SERVICE AND ADJUSTMENTS FIG. 29 TO REMOVE HOOD AND GRILL ASSEMBLY(See Fig. 30) • Raise hood. • Unsnap headlight wire connector. • Stand in front of tractor. Grasp hood at sides, tilt towardengine and lift off of tractor. • To replace, reverse above procedure. HEADLIGHTWIRECONNECTOR H O O D TO REP...
Page 24 - STORAGE; BATTERY; FUEL SYSTEM; ENGINE OIL; OTHER
24 STORAGE Immediately prepare your tractor for storage at the end of theseason or if the tractor will not be used for 30 days or more. CAUTION: Never store the tractor withgasoline in the tank inside a buildingwhere fumes may reach an open flameor spark. Allow the engine to coolbefore storing in an...
Page 25 - TROUBLESHOOTING POINTS
25 Will not start 1. Out of fuel. 1. Fill fuel tank. 2. Engine not “CHOKED” properly. 2. See “TO START ENGINE” in Operation section. 3. Engine flooded. 3. Wait several minutes before attempting to start. 4. Bad spark plug. 4. Replace spark plug. 5. Dirty air filter. 5. Clean/replace air filter. 6. D...
Page 27 - REPAIR PARTS; SCHEMATIC
27 REPAIR PARTS TRACTOR - - MODEL NUMBER PO165H42STB, PRODUCT NO. 954 56 78-19 SCHEMATIC BATTERY FUSE IGNITION SWITCH RED RED RED BLACK IGNITION UNIT HEADLIGHTS REMOVABLE CONNECTIONS BLACK BLACK BLACK WHITE WHITE WHITE RED BLACK ORANGE BLACK BROWN BLACK BLACK BLACK STARTER M SEAT SWITCH (NOT OCCUPIE...
Page 28 - ELECTRICAL
28 REPAIR PARTS TRACTOR - - MODEL NUMBER PO165H42STB, PRODUCT NO. 954 56 78-19 ELECTRICAL 28 29 26 24 42 43 27 27 25 41 27 27 40 33 90 30 8 2 1 27 16 16 52 48 22 21
Page 29 - KEY
29 REPAIR PARTS TRACTOR - - MODEL NUMBER PO165H42STB, PRODUCT NO. 954 56 78-19 ELECTRICAL 1 163465 Battery 12 Volt 25 Amp 2 74760412 Bolt Hex Hd 1/4-20unc X 3/4 8 176689 Box Battery 16 176138 Switch Interlock Push -In 21 175685 Harness Asm Light W/4152J 22 4152J Bulb Light #1156 24 4799J Cable Batte...
Page 30 - CHASSIS AND ENCLOSURES
30 REPAIR PARTS TRACTOR - - MODEL NUMBER PO165H42STB, PRODUCT NO. 954 56 78-19 CHASSIS AND ENCLOSURES 58 64 208 13 208 11 1 3 2 9 208 208 5 5 207 3 3 3 142 3 3 3 142 17 29 28 12 51 57 53 52 54 55 145 37 3 37 24 26 25 26 25 3 31 24 30 35 3 26 33 10 26 34 35 18 14 38 14 206 212
Page 32 - DRIVE
32 REPAIR PARTS TRACTOR - - MODEL NUMBER PO165H42STB, PRODUCT NO. 954 56 78-19 DRIVE 66 29 28 32 30 52 32 59 38 61 41 53 35 55 36 62 35 36 22 39 34 16 1 77 77 30 52 56 64 65 212 63 116 70 57 96 26 25 19 24 26 26 76 78 75 74 27 26 15 37 51 27 51 48 151 202 49 47 50 120 81 156 166 165 82 168 163 14 16...
Page 34 - STEERING ASSEMBLY
34 REPAIR PARTS TRACTOR - - MODEL NUMBER PO165H42STB, PRODUCT NO. 954 56 78-19 STEERING ASSEMBLY 44 51 54 5 9 5 7 7 9 4 3 32 43 6 43 8 10 40 11 8 6 9 46 46 8 6 9 2 47 47 26 30 28 1 41 42 37 36 37 38 12 39 68 67 67 67 13 65 85 85 68 15 15 15 29 29 82 88 71 17 29 43 91
Page 36 - OPTIONAL EQUIPMENT
36 REPAIR PARTS TRACTOR - - MODEL NUMBER PO165H42STB, PRODUCT NO. 954 56 78-19 ENGINE 2 1 OPTIONAL EQUIPMENT Spark Arrester 29 44 46 32 31 33 37 33 62 13 4 72 78 81 3 16 78 23 45 14 38 40
Page 38 - SEAT ASSEMBLY
38 REPAIR PARTS TRACTOR - - MODEL NUMBER PO165H42STB, PRODUCT NO. 954 56 78-19 SEAT ASSEMBLY KEY PART NO. NO. DESCRIPTION KEY PART NO. NO. DESCRIPTION 14 72050412 Bolt Rdhd Sht Nk 1/4-20 x 1-1/2 15 134300 Spacer Split 28 x 96 Yel Zinc 16 121250X Spring Cprsn 1 27 Blk Pnt 17 123976X Nut Lock 1/4 Lge ...
Page 39 - DECALS
39 20 2 3 6 9 12 4 10 12 7 14 WHEELS & TIRES KEY PART NO. NO. DESCRIPTION 1 59192 Cap Valve Tire 2 65139 Stem Valve 3 106222X Tire F Ts 15 X 6 0 - 6 Service 4 59904 Tube Front (Service Item Only) 5 106732X427 Rim Asm 6"front White Service 6 278H Fitting Grease (Front Wheel Only) 7 9040H Bear...
Page 40 - MOWER LIFT
40 REPAIR PARTS TRACTOR - - MODEL NUMBER PO165H42STB, PRODUCT NO. 954 56 78-19 MOWER LIFT 15 20 16 17 18 20 20 15 20 4 5 6 2 3 1 6 5 4 7 8 12 11 31 32 31 32 19 19 13 13 13 13
Page 42 - MOWER DECK
42 REPAIR PARTS TRACTOR - - MODEL NUMBER PO165H42STB, PRODUCT NO. 954 56 78-19 MOWER DECK 15 14 13 11 10 9 8 16 68 37 30 31 32 33 146 148 145 150 45 144 147 147 142 149 142 49 50 51 54 52 53 55 56 34 1 46 44 21 24 25 26 27 2 28 29 23 21 21 21 18 18 20 2 48 59 19 4 3 5 6 21 40 143 36 40 37 40 159 152...
Page 44 - SERVICE NOTES
Page 46 - LIMITED WARRANTY
46 LIMITED WARRANTY The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects inmaterials and workmanship. For a period of two (2) years from date of purchase by the original consumer purchaser, we willrepair or replace, at our option, withou...
Page 47 - SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION; WARNING: To avoid serious injury, operate your tractor up and
47 15 DEGREES MAX. FOLD ALONG DOTTED LINE THIS IS A 15 DEGREE SLOPE ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION WARNING: To avoid serious injury, operate your tractor up and down the face of slopes, never across the face. Do not mow slopes great...
