Page 2 - I. GENERAL OPERATION; SAFETY RULES; SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS
2 I. GENERAL OPERATION • Read, understand, and follow all instructions in the manual and on the machine before starting. • Only allow responsible adults, who are familiar with the in struc tions, to operate the machine. • Clear the area of objects such as rocks, toys, wire, etc., which could be pick...
Page 3 - WARNING
3 WARNING: In order to prevent ac ci - den tal starting when setting up, trans- port ing, ad just ing or making repairs, al ways dis con nect spark plug wire and place wire where it can not contact spark plug. WARNING: Do not coast down a hill in neutral, you may lose control of the tractor. WARNING...
Page 4 - TABLE OF CONTENTS; CUSTOMER RESPONSIBILITIES; PRODUCT SPECIFICATIONS
4 Gasoline Capacity 4.0 Gallons and type: Unleaded Regular Oil Type (API-SG-SL): SAE 30 (above 32°F) SAE 5W-30 (below 32°F) Oil Capacity: W/ Filter: 4.0 Pints W/O Filter: 3.75 Pints Spark Plug: Champion QC12YC (Gap: .040") Ground Speed (MPH): Forward: 0 – 5.5 Reverse: 0 – 2.4 Tire Pressure: Fron...
Page 5 - UNASSEMBLED PARTS
5 UNASSEMBLED PARTS Mower Gauge Wheels (4) Washers 3/8 x 3/4 x 14 Ga. (4) Wheels (4) AdjustingBars (4) Retainer Springs (double loop) (4) Clevis Pins (4) Locknuts 3/8-16 (4) Shoulder Bolts Nose Roller (2) Hex Bolts 5/16-18 x 1 (2) Locknuts 5/16-18 Steering Wheel (1) Knob (1) Washer 17/32 x 1-3/16 x ...
Page 6 - HOW TO SET UP YOUR TRACTOR; ASSEMBLY; TOOLS REQUIRED FOR ASSEMBLY; UNPACK CARTON
6 HOW TO SET UP YOUR TRACTOR CHECK BATTERY (See Fig. 2) • Lift hood to raised position.• If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in MAINTENANCE section of...
Page 7 - TO DRIVE TRAC
7 ASSEMBLY FIG. 3 2466 02464 SEAT PAN SHOULDER BOLT ADJUSTMENT KNOB FLAT WASHER SEAT INSTALL SEAT (See Fig. 3) Adjust seat before tightening adjustment knob.• Remove adjustment knob and fl at washer securing seat to cardboard packing and set aside for assembly of seat to tractor. • Pivot seat upward...
Page 9 - CHECKLIST
9 CHECK TIRE PRESSURE The tires on your tractor were overinfl ated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance.• Reduce tire pressure to PSI shown in “PRODUCT SPEC I FI CA TIONS” section of this manual. CHECK MOWER LEV EL NESS For best cuttin...
Page 10 - OPERATION
10 These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their mean-ing. OPERATION DANGER, KEEP HANDS AND FEET AWAY FREE WHEEL (Automatic Models only) OVER TEMP LIGHT KEEP AREA CLEAR SLOPE HAZARDS 15 15 (SEE SAFETY RULES SECTION) BATTERY REVERSE FO...
Page 11 - KNOW YOUR TRACTOR
11 ELAPSED TIME AMPS 60 0 60 HOURS 1/10 0 0 0 0 0 0 0 0 0 0 02527 OPERATION KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and ad just ments. Save thi...
Page 12 - HOW TO USE YOUR TRACTOR
12 OPERATION CAUTION: Always stop tractor com- plete ly, as described above, before leav- ing the operator's position; to empty grass catcher, etc. The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye dam age. Always wear safety glass es or ...
Page 13 - TO OPERATE ON HILLS
13 OPERATION TO OPERATE MOWER (See Fig. 10) Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. You must remain fully and centrally positioned in the seat ...
Page 14 - ADD GASOLINE; TOW I N G C A RT S A N D OT H E R AT; BEFORE STARTING THE ENGINE; CHECK ENGINE OIL LEVEL
14 OPERATION TO START ENGINE (See Fig. 7) When starting the engine for the fi rst time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.• Be sure freewheel control is in the transmission en gaged position. • Sit on seat in operating posi...
Page 15 - PURGE TRANSMISSION; MOWING TIPS
15 OPERATION FIG. 12 00272 PURGE TRANSMISSION CAUTION: Never engage or disengage freewheel lever while the engine is run- ning. To ensure proper operation and performance, it is rec om -mend ed that the transmission be purged before operating tractor for the fi rst time. This procedure will remove a...
Page 16 - MAINTENANCE SCHEDULE; MAINTENANCE; LUBRICATION CHART; GENERAL RECOMMENDATIONS; BEFORE EACH USE
16 BEFORE EACH USE T R A C T 0 R Inspect Muffler/Spark Arrester Lubrication Chart Check Brake Operation Clean Air Filter Change Engine Oil (with oil filter) Replace Air Filter Paper Cartridge Replace Spark Plug Check Battery Level Check Tire Pressure Clean Battery and Terminals FILL IN DATESAS YOU C...
Page 17 - TRACTOR; BRAKE OPERATION; BATTERY
17 MAINTENANCE TRACTOR Always observe safety rules when performing any main- te nance. BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See “TO ADJUST BRAKE” in the Service and Ad just ments section of this manu...
Page 18 - CLEAN AIR SCREEN; ENGINE; LUBRICATION
18 MAINTENANCE CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine dam age from overheating. Clean with a wire brush or compressed air to re move dirt and stubborn dried gum fi bers. TRANSAXLE COOLING The transmission fan and cooling fi ns should be kept clean to assure...
Page 19 - MUFFLER; CLEAN AIR INTAKE/COOLING AREAS; CLEANING; AIR FILTER
19 MAINTENANCE MUFFLER Inspect and replace corroded muffl er and spark arrester (if equipped) as it could create a fi re hazard and/or dam-age. SPARK PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs fi rst. Spark plug type and g...
Page 20 - SERVICE AND ADJUSTMENTS; TO INSTALL MOWER
20 02565 SERVICE AND ADJUSTMENTS FIG. 18 TO REMOVE MOWER (See Fig. 18) • Place attachment clutch in “DIS EN GAGED” position.• If equipped, turn height adjustment knob to low est set ting. • Lower mower to its lowest position.• Disengage belt tension rod from lock bracket. CAUTION: Rod is spring load...
Page 21 - TO LEVEL MOWER HOUSING
21 SERVICE AND ADJUSTMENTS MANDREL FIG. 21 FIG. 22 FIG. 20 LIFT LINK ADJUSTMENT NUT 01553 SUSPENSION ARM 02517 BOTH FRONT LINKS MUST BE EQUAL IN LENGTH TRUN NION FRONT PLATE AS SEM BLY NUT “C” NUT “D” 02516 FRONT-TO-BACK ADJUSTMENT (See Figs. 21 and 22) IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF...
Page 22 - TO REPLACE MOWER DRIVE BELT
22 02515 02513 SERVICE AND ADJUSTMENTS L.H. MANDREL CENTER MANDREL IDLER PULLEY R.H. MAN DREL COVER SPRING FIG. 24 SEC OND ARY IDLER ARM SEC OND ARY SPRING ARM TO REPLACE MOWER DRIVE BELT MOWER DRIVE BELT REMOVAL (See Fig. 23)• Park tractor on a level surface. En gage parking brake. • Lower mower to...
Page 23 - TRANSMISSION REMOVAL/RE PLACE MENT; TO CHECK AND ADJUST BRAKE
23 02537 TRANSMISSION REMOVAL/RE PLACE MENT Should your transmission require removal for service or replacement, it should be purged after reinstallation and before operating the tractor. See “PURGE TRANS MIS SION” in the Operation section of this manual. SERVICE AND ADJUSTMENTS FIG. 25 WITH PARKING...
Page 24 - TO A D
24 SERVICE AND ADJUSTMENTS FIG. 29 0217 9 HEX BOLT KEPS NUT POSITIVE (RED) CABLE NEGATIVE (BLACK) CABLE TERMINAL GUARD TERMINAL ACCESS DOOR REPLACING BATTERY (See Fig. 29) CAUTION: Do not short battery ter mi -nals by allowing a wrench or any other object to contact both terminals at the same time. ...
Page 26 - STORAGE; FUEL SYSTEM; ENGINE OIL; OTHER
26 STORAGE Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. WARNING: Never store the trac tor with gas o line in the tank inside a building where fumes may reach an open fl ame or spark. Al low the engine to cool before sto...
Page 27 - TROUBLESHOOTING POINTS
27 TROUBLESHOOTING POINTS Will not start 1. Out of fuel. 1. Fill fuel tank. 2. Engine not “CHOKED” properly. 2. See “TO START ENGINE” in Operation section. 3. Engine fl ooded. 3. Wait several minutes before attempting to start. 4. Bad spark plug. 4. Replace spark plug. 5. Dirty air fi lter. 5. Clean...
Page 29 - LIMITED WARRANTY
46 LIMITED WARRANTY The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materi-als and work man ship. For a period of two (2) years from date of purchase by the original consumer purchaser, we will repair or replace, at our option, w...
Page 30 - SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION
47 15 DEGREES MAX. FOLD A LONG DOTTE D LINE THIS IS A 15 D EGREE SLOP E ONLY RIDE UP AND DOWN HILL,NOT ACROSS HILL SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION WARNING: To avoid serious injury, operate your tractor up and down the face of slopes, never across the face. Do not mowslopes gre...
Page 31 - FOR SERVICE OR REPLACEMENT PARTS:; PARTS AND SERVICE
Your POULAN PRO product has been expertly en gi neered and carefully manu fac tured to rigid quality stan dards. As with all mechanical products, some adjustments or part replacement may be necessary during the life of your unit. FOR SERVICE OR REPLACEMENT PARTS: 1. Consult your dealer/place of purc...
