Page 2 - I. GENERAL OPERATION; SAFETY RULES; SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS
2 DO NOT:• Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. • Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in. • Do not mow on wet grass. R...
Page 3 - WARNING
3 WARNING: In order to prevent ac- ci den tal starting when setting up, trans port ing, ad just ing or making re-pairs, al ways dis con nect spark plug wire and place wire where it can not contact spark plug. WARNING: Do not coast down a hill in neutral, you may lose control of the tractor. WARNING:...
Page 4 - TABLE OF CONTENTS; PRODUCT SPECIFICATIONS; CUSTOMER RESPONSIBILITIES
4 GASOLINE CAPACITY 4.0 GALLONSAND TYPE: UNLEADED REGULAR OIL TYPE (API-SG-SL): SAE 30 (above 32°F) SAE 5W-30 (below 32°F) OIL CAPACITY: W/FILTER 4.0 PINTS W/O FILTER 3.75 PINTS SPARK PLUG: CHAM PI ON QC12YC(GAP: .040") GROUND SPEED (MPH): Forward: 0-5.5 Reverse 0-2.4 TIRE PRESSURE: FRONT: 14 PS...
Page 5 - UNASSEMBLED PARTS; Steering Wheel; Gauge Wheels
5 UNASSEMBLED PARTS (1) Large Flat Washer Steering Wheel Insert Steering Sleeve Steering Wheel (1) Knob (1) Washer 17/32 x 1-3/16 x 12 Gauge Seat (2) Keys Slope Sheet SteeringExtensionShaft Steering Adapter (1) Oil Drain Tube (1) Hex Bolt 1/4-28 x 1-1/4 (1) Locknut 1/4-28 (1) Locknut 1/2-20 (4) Wash...
Page 6 - ASSEMBLY; TOOLS REQUIRED FOR ASSEMBLY; UNPACK CARTON; HOW TO SET UP YOUR TRACTOR
6 02601 ASSEMBLY TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier. Stan dard wrench sizes are listed.Utility knife Pliers (1) 3/4" wrenches Tire pressure gauge (2) 7/16" wrenches Utility knife When right or left hand is mentioned in this man ual, it means when you ar...
Page 7 - TO DRIVE TRAC
7 ASSEMBLY FIG. 3 SEAT PAN SHOULDER BOLT ADJUSTMENT KNOB FLAT WASHER SEAT NOTE: You may now roll or drive your tractor off the skid. Follow the ap pro pri ate instruction below to remove the tractor from the skid . TO ROLL TRACTOR OFF SKID (See Op- er a tion section for location and function of con ...
Page 8 - CHE CKLIST; CHECK TIRE PRESSURE
8 INSTALL MULCHER PLATE (See Figs. 4B) • Install two latch hooks to mulcher plate using screw, washer, lock washer, and weld nut as shown. NOTE: Pre-assemble weld nut to latch hook by in sert ing weld nut from the top with hook pointing down.• Tighten hardware securely.• Raise and hold defl ector sh...
Page 9 - OPERATION
9 OPERATION These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their mean-ing. DANGER, KEEP HANDS AND FEET AWAY FREE WHEEL (Automatic Models only) OVER TEMP LIGHT KEEP AREA CLEAR SLOPE HAZARDS 15 15 (SEE SAFETY RULES SECTION) BATTERY REVERSE FOR...
Page 10 - KNOW YOUR TRACTOR
10 OPERATION KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and ad just ments. Save this manual for future reference. Our tractors conform to the safe...
Page 11 - HOW TO USE YOUR TRACTOR
11 OPERATION The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye dam age. Always wear safety glass es or eye shields while operating your tractor or per form ing any adjustments or repairs. We rec om mend a wide vision safety mask over spec...
Page 12 - TO OPERATE ON HILLS
12 FIG. 9 OPERATION TO OPERATE ON HILLS WARNING: Do not drive up or down hills with slopes greater than 15° and do not drive across any slope. • Choose the slowest speed before starting up or down hills. • Avoid stopping or changing speed on hills.• If slowing is necessary, move throttle control lev...
Page 13 - BEFORE STARTING THE ENGINE; CHECK ENGINE OIL LEVEL; TOW I N G C A RT S A N D OT H E R AT
13 OPERATION TO START ENGINE (See Fig. 5) When starting the engine for the fi rst time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.• Be sure freewheel control is in the transmission en gaged position. BEFORE STARTING THE ENGINE CHEC...
Page 14 - MOWING TIPS; PURGE TRANSMISSION
14 FIG. 10 MOWING TIPS • Mower should be properly leveled for best mowing per- formance. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual. • The left hand side of mower should be used for trim- ming. • Drive so that clippings are discharged onto the area that has be...
Page 15 - MULCHING MOWING TIPS
15 MULCHING MOWING TIPS IMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER HOUSING FREE OF BUILT-UP GRASS AND TRASH. CLEAN AFTER EACH USE. • The spe cial mulch ing blade will recut the grass clip- pings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass ...
Page 16 - MAINTENANCE; MAINTENANCE SCHEDULE; LUBRICATION CHART; GENERAL RECOMMENDATIONS; BEFORE EACH USE
16 MAINTENANCE BE FO RE E AC H US E T RAC T 0 R Inspect Muffler/Spark Arrester Lubrication Chart Check Brake Operation Clean Air Filter Change Engine Oil (with oil filter) Replace Air Filter Paper Cartridge Replace Spark Plug Check Battery Level Check Tire Pressure Clean Battery and Terminals FILL I...
Page 17 - TRACTOR; BRAKE OPERATION
17 MAINTENANCE 01202 01 214 BLADE REMOVAL (See Fig. 12) • Raise mower to highest position to allow access to blades. • Remove blade bolt, lock washer and fl at washer se cur ing blade. • Install new or resharpened blade with trailing edge up towards deck as shown. IMPORTANT: TO ENSURE PROPER ASSEMBL...
Page 18 - TRANSAXLE COOLING; ENGINE; LUBRICATION
18 MAINTENANCE V-BELTS Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not ad just able. Re place belts if they begin to slip from wear. TRANSAXLE COOLING The transmission fan and cooling fi ns should be kept clean to assure proper coolin...
Page 19 - CLEANING
19 MAINTENANCE MUFFLER Inspect and replace corroded muffl er and spark arrester (if equipped) as it could create a fi re hazard and/or dam-age. SPARK PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs fi rst. Spark plug type and g...
Page 20 - SERVICE AND ADJUSTMENTS
20 SERVICE AND ADJUSTMENTS WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SER VICE OR AD JUST - MENTS • Depress clutch/brake pedal fully and set parking brake. • Place motion control lever in neutral (N) position. • Place attachment clutch in “DISENGAGED” position. • Turn ignition key to “S...
Page 21 - TO LEVEL MOWER HOUSING
21 SERVICE AND ADJUSTMENTS NUT "E" "D" "D" MANDREL FIG. 20 NUT "F" FRONT LINKS FIG. 21 FRONT-TO-BACK ADJUSTMENT (See Figs. 20 and 21) IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS NECESSARY, BE SURE TO AD JUST BOTH FRONT LINK...
Page 24 - TO AD JUST THROTTLE CON TROL CABLE
24 HOOD TO REMOVE HOOD AND GRILL ASSEMBLY (See Fig. 29) • Raise hood.• Unsnap headlight wire connector.• Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor. • To replace, reverse above procedure. FIG. 29 HEADLIGHT WIRE CONNECTOR SERVICE AND ADJUSTMENTS WEAK OR...
Page 25 - STORAGE; BATTERY; FUEL SYSTEM; ENGINE OIL; OTHER
25 STORAGE Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. WARNING: Never store the trac tor with gas o line in the tank inside a building where fumes may reach an open fl ame or spark. Allow the engine to cool before stor...
Page 26 - TROUBLESHOOTING POINTS
26 TROUBLESHOOTING POINTS Will not start 1. Out of fuel. 1. Fill fuel tank. 2. Engine not “CHOKED” properly. 2. See “TO START ENGINE” in Operation section. 3. Engine fl ooded. 3. Wait several minutes before attempting to start. 4. Bad spark plug. 4. Replace spark plug. 5. Dirty air fi lter. 5. Clean...
Page 28 - LIMITED WARRANTY
46 LIMITED WARRANTY The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materi-als and work man ship. For a period of two (2) years from date of purchase by the original consumer purchaser, we will repair or replace, at our option, w...
Page 29 - SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION
47 15 DEGREES MAX. FOLD ALONG DO TTED LINE THIS IS A 15 DEG REE SLOPE ONLY RIDE UP AND DOWN HILL,NOT ACROSS HILL SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION WARNING: To avoid serious injury, operate your tractor up and down the face of slopes, never across the face. Do not mowslopes great...
Page 30 - FOR SERVICE OR REPLACEMENT PARTS:; PARTS AND SERVICE
Your POULAN PRO product has been expertly en gi neered and carefully manu fac tured to rigid quality stan dards. As with all mechanical products, some adjustments or part replacement may be necessary during the life of your unit. FOR SERVICE OR REPLACEMENT PARTS: 1. Consult your dealer/place of purc...