Poulan PRO P54ZXT - Manual

5 INTRODUCTION Good Service Poulan Pro’s products are sold only in specialized retail stores with complete service. This ensures that you as a customer receive only the best support and service. Before the product is delivered, the machine has, for example, been inspected and adjusted by your retail...

6 SYMBOLS AND DECALS R N These symbols are found on the machine and in the operator manual.Study them carefully so that you know what they mean. IMPORTANT INFORMATION Xxxx xxxxxx xxxxx xxxx xxxxxxxxx xxxxxx xxxxxxxxx. xx xxxxxxxx xxxx xxxxxx. WARNING ! Xxxx xxxxxx xxxxx xxxx xxxxxxxxx xxxxxx xxxxxxx...

7 SAFETY General Operation • Read, understand, and follow all instructions on the machine and in the manual before starting. • It is recommended that someone be aware that you are mowing and can provide help in case of injury or accident. • Anyone who operates, maintains, and/or services this machin...

8 SAFETY WARNING! Do not drive up or down hills with slopes greater than 10 degrees. And do not drive across any slopes. • Choose a low ground speed so that you will not have to stop while on the slope. • Do not mow on wet grass. Tires may lose traction.• Avoid starting, stopping, or turning on a sl...

9 SAFETY • Remove gas-powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, refuel such equipment with a portable container, rather than from a gasoline dispenser nozzle. • Keep the nozzle in contact with the rim of the fuel tank or container opening at al...

10 SAFETY Transport IMPORTANT INFORMATION The park brake is not sufficient to lock the machine in place during transport. Ensure that the machine is well fastened to the transport vehicle. Always reverse the machine onto the transport vehicle to avoid tipping it over. WARNING! Use extreme caution wh...

11 CONTROLS This operator’s manual describes the PoulanPRO Zero Turn Rider. The rider is fitted with a four-stroke overhead valve engine.Transmission from the engine is made via two belt-driven hydraulic pumps. Using the left and right steering controls, the flow is regulated and thereby the directi...

12 CONTROLS Forward Neutral Reverse Neutral Lock WARNING ! The machine can turn very rapidly if one steering control is moved much further forward than the other. Motion Control Levers Park Brake Throttle Control The machine’s speed and direction are continuously variable using the two steering cont...

13 CONTROLS Blade Switch Service Meter The service meter displays the total number of hours the engine has run and indicates when the engine and mower need servicing.After every 50 hours of operation, an oil can icon will appear and stay on for two hours, before an automatic reset occurs. To manuall...

14 CONTROLS Fuel Shut Off Valve The fuel shut off valve is located at the left rear of the seat. The valve is off when the handle tab is turned perpendicular to the fuel line. Seat Adjustment Lever Cutting Height Adjuster IMPORTANT INFORMATION To obtain an even cutting height, it is important that t...

15 CONTROLS Fuel Tank IMPORTANT INFORMATION Experience indicates that alcohol blended fuels (called gasohol, ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine...

16 OPERATION Read the Safety section and following pages, if you are unfamiliar with the machine. Training Due to unique steering capabilities, zero turn mowers are far more maneuverable than typical riding mowers.This section should be reviewed in its entirety prior to attempting to move the mower ...

17 OPERATION Starting the Engine 1. Sit on the seat.2. Raise the mower deck to the transport position by locking the lift pedal fully forward. 3. Activate the park brake by pulling the lever fully upwards. WARNING ! Engine exhaust and certain vehicle components contain or emit chemicals considered t...

18 OPERATION IMPORTANT INFORMATION Do not run the starter for more than 5 seconds each time. If the engine does not start, wait approximately 10 seconds before retrying. WARNING ! Make sure that no one is near mower when engaging blade switch.Make sure the work area is free from objects that could b...

19 OPERATION Stopping the Engine 1. Move the throttle to the minimum position (tortoise symbol). 2. Move the steering controls outward. 3. Disengage the mower deck by pressing the blade switch down. 4. Raise the mower deck by pressing the foot pedal forward to the transport position. IMPORTANT INFOR...

20 OPERATION Mowing Tips • Observe and flag rocks and other fixed objects to avoid collisions. • Begin with a high cutting height and reduce it until the desired mowing result is attained. The average lawn should be cut to 2½" (64 mm) during the cool season and over 3" (76 mm) during the hot...

21 OPERATION Moving Machine By Hand When pushing or pulling the mower, engage the bypass linkages. The bypass linkages are located on the rear of the frame, below the rear engine guard. 1. Raise the deck into the highest cutting position.2. Engage the park brake.3. Pull the bypass linkages up and ou...

22 MAINTENANCE Maintenance Schedule The following is a list of maintenance procedures that must be performed on the machine. For those points not described in this manual, visit an authorized service workshop. An annual service carried out by an authorized service workshop is recommended to maintain...

24 MAINTENANCE Battery Your mower is equipped with a maintenance free battery and does not need servicing. However, periodic charging of the battery with an automotive type battery charger will extend its life. • Keep battery and terminals clean.• Keep battery bolts tight.• See chart for charging ti...

25 MAINTENANCE Safety System The machine is equipped with a safety system that prevents starting or driving under the following conditions.The engine can only be started when:1. The mower deck is disengaged.2. The steering controls are in the outer, locked neutral position. 3. The park brake is on. ...

26 MAINTENANCE Caster Wheels Check every 200 hours. Check that wheels rotate freely. If wheels do not rotate freely take the unit to your dealer for service.Foam filled tires or solid tires will void the warranty. Removal and installation Remove nut and caster bolt. Pull the wheel out of the yoke an...

27 MAINTENANCE Pump Belt The belts are not adjustable. Replace belts if they begin to slip from wear. Replacing Pump Belt Park the mower on a level surface. Engage the park brake. Belt Removal From the top side of the deck:1. Remove the deck belt (see Deck Belt Removal in this section of the manual)...

28 MAINTENANCE Adjusting the Mower Deck Check the tire pressure before adjustment of the mower deck. See Tire Pressures in Maintenance section. Faulty mower deck adjustments will cause an uneven mowing result. Leveling deck Adjust the deck while the mower is on a level surface. Make sure the tires a...

29 MAINTENANCE Cleaning Regular cleaning, especially under the mower deck, will increase the machine’s life-span. Make it a habit to clean the machine directly after use (after it is cooled), before the debris sticks.Do not spray water on the top of the mower deck. Use compressed air to clean the to...

30 LUBRICATION General For engine lubrication, see the engine manufacturer's Owners Manual.Remove the ignition key to prevent unintentional movements during lubrication.When lubricating with an oil can, it must be filled with engine oil.When lubricating with grease, unless otherwise stated, use a hi...

31 LUBRICATION WARNING ! To prevent burns, the engine should be shut off and allowed to cool slightly so the engine is still warm but the surrounding surfaces and oil are not. Engine oil change NOTE: Change the engine oil when the engine is warm. Refer to the engine owner’s manual for the correct re...

32 LUBRICATION Transmission Purging Due to the effects air has on efficiency in hydrostatic drive applications, it is critical to purge the system.These purge procedures should be implemented any time a hydrostatic system has been opened for maintenance or if any additional oil has been added to the...

33 TROUBLE SHOOTING Problem / Cause Engine will not start Blade switch is engagedSteering controls are not locked in the neutral positionPark brake is not activatedBattery is deadContamination in the carburetor or fuel lineFuel supply is closed or the shutoff valve for the fuel tank is in the wrong ...

34 STORAGE Winter Storage The machine should be readied for storage at the end of the mowing season or if it will not be in use for more than 30 days. Fuel allowed to stand for long periods of time (30 days or more) can leave sticky residues that can plug the carburetor and disrupt engine function.F...

35 SCHEMATIC NOTES: 1. SEAT UNOCCUPIED 2. BRAKE SWITCH IN OFF POSITION 3. MOTION CONTROL LEVERS OUT 4. PTO IN OFF POSITION INDAK KEY SWITCH POSITIONS (3B464A)POSITION CIRCUIT "MAKE"1. OFF G + M + L NONE2. RUN/LIGHTS B + L A + Y3. RUN B + L NONE4. START B + L + S NONE B S L A Y M G 20 AMP RIG...

36 TECHNICAL DATA Engine Frame Manufacturer Kohler Cutting Width 54" / 137 cm Type KT745 Cutting Height 1½"-5" / 2.5-12.7 cm Power 26 HP 1) Uncut Circle 0 Lubrication Pressure with oil filter Number of Blades 3 Fuel Min 87 octane unleaded (Max ethanol 10%, Max MTBE 15%) Blade Length 18¼&...

37 TECHNICAL DATA Engine crankshaft bolt 75 ft/lb (100 Nm) Deck pulley bolts 75 ft/lb (100 Nm) Lug nuts 75 ft/lb (100 Nm) Blade bolt 60 ft/lb (81 Nm) Standard ¼" fasteners 9 ft/lb (12 Nm) Standard 5 / 16 " fasteners 18 ft/lb (25 Nm) Standard 3 / 8 " fasteners 33 ft/lb (44 Nm) Standard 7 ...

38 SERVICE JOURNAL Action Date, mtr reading, stamp, sign Delivery Service Charge the battery r Adjust the tire pressure of all wheels to 15 PSI (1 bar) r Mount the steering controls in the normal position r Connect the contact box to the cable for the seat’s safety switch r Check that the right amou...

39 SERVICE JOURNAL Action Date, mtr reading, stamp, sign Date, mtr reading, stamp, sign Date, mtr reading, stamp, sign After 10 hours Change the engine oil r Change the oil filter r Inspect hydraulic hoses r Inspect hydraulic belt r Inspect hydraulic filter r Check neutral position r Check safety sy...

42 SERVICE JOURNAL Action Date, mtr reading, stamp, sign At Least Once Each Year Clean the engine’s cooling air intake q Replace the air cleaner’s foam prefilter q Replace the air filter’s paper cartridge q Change the engine oil q Replace the engine oil filter q Check/adjust the cutting height q Che...