Page 3 - TABLE OF CONTENTS
INTRODUCTION ................................................................. 5 Driving and Transport on Public Roads ......................... 5Towing ............................................................................ 5Operating ..............................................................
Page 5 - INTRODUCTION; Congratulations
INTRODUCTION 5 Congratulations Thank you for purchasing a PoulanPRO ride-on mower. This machine is built for superior efficiency to rapidly mow primarily large areas. A control panel easily accessible to the operator and a hydrostatic transmission regulated by steering controls both contribute to th...
Page 6 - Good Service; Engine
INTRODUCTION 6 Good Service PoulanPRO's products are sold only in specialized retail stores with complete service. This ensures that you as a customer receive only the best support and service. Before the product is delivered, the machine has, for example, been inspected and adjusted by your retaile...
Page 7 - SYMBOLS AND DECALS; R N; IMPORTANT INFORMATION; Electromagnetic
SYMBOLS AND DECALS 7 R N These symbols are found on the machine and in the operator’s manual.Study them carefully so that you know what they mean. IMPORTANT INFORMATION Xxxx xxxxxx xxxxx xxxx xxxxxxxxx xxxxxx xxxxxxxxx. xx xxxxxxxx xxxx xxxxxx. WARNING! Xxxx xxxxxx xxxxx xxxx xxxxxxxxx xxxxxx xxxxxx...
Page 9 - SAFETY; Safety Instructions; General Operation
SAFETY 9 Safety Instructions These instructions are for your safety. Read them carefully. General Operation • Read, understand, and follow all instructions on the machine and in the manual before starting. • It is recommended that someone be aware that you are mowing and can provide help in case of ...
Page 11 - Personal Safety Equipment
SAFETY 11 Personal Safety Equipment • Make sure that you have first aid equipment close at hand when using the machine. • Never use the machine when barefoot.• Always wear protective shoes or boots, preferably with steel toe caps. • Always wear approved protective glasses or a full visor when assemb...
Page 12 - Children; Never
SAFETY 12 8011-517 Never allow children to operate the machine 8011-518 Keep children away from work area Children Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will...
Page 13 - Safe Handling of Gasoline; There is risk for burns if touched.
SAFETY 13 Safe Handling of Gasoline 8011-516 Never fill the fuel tank indoors WARNING! The engine and the exhaust system become very hot during operation. There is risk for burns if touched. Allow engine and exhaust system to cool before refueling. To avoid personal injury or property damage, use ex...
Page 14 - General Maintenance
SAFETY 14 8011-515 Never drive the machine in an enclosed space General Maintenance • Never operate machine in a closed area.• Keep all nuts and bolts tight to be sure the equipment is in safe working condition. • Never tamper with safety devices. Check their proper operation regularly. • Keep machi...
Page 16 - Transport; • The machine is heavy and can cause serious; Towing
SAFETY 16 Transport • The machine is heavy and can cause serious crushing injuries. Be extra cautious when it is loaded on or unloaded from a vehicle or trailer. • Use an approved trailer to transport the machine. Activate the parking brake, turn off the fuel supply, and fasten the machine with appr...
Page 17 - CONTROLS; Control Locations
CONTROLS 17 This operator’s manual describes the PoulanPRO Zero Turn Rider. The rider is fitted with a Briggs & Stratton, four-stroke overhead valve engine. Transmission from the engine is made via two belt-driven hydraulic pumps. Using the left and right steering controls, the flow is regulated...
Page 18 - Motion Control Levers
CONTROLS 18 Motion Control Levers The machine’s speed and direction are continuously variable using the two steering controls. The steering controls can be moved forward or backward about a neutral position. Furthermore, there is a neutral position, which is locked if the steering controls are moved...
Page 19 - Parking Brake; Throttle Control; Blade Switch
CONTROLS 19 Parking Brake The parking brake is found on the left of the machine. Push the release button and pull the lever backward to activate the brake—push forward to release it.The park brake is designed to hold the mower from moving and is not intended for use in stopping the mower while it is...
Page 20 - Ignition Switch; Pull the choke; Hour Meter
CONTROLS 20 8058-113 Ignition Switch 8058-113 Choke control Ignition Switch The ignition switch is placed on the control panel and is used to start and stop the engine. Choke Control The choke is used for cold starts to provide the engine with a richer fuel mixture. Pull the choke control knob up. O...
Page 21 - Fuel Tank; Risk for burns if touched.
CONTROLS 21 IMPORTANT INFORMATION Experience indicates that alcohol blended fuels (called gasohol, ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems,...
Page 22 - Fuses; Cutting Height Adjuster
CONTROLS 22 Fuses Fuses are located on the left hand side of the machine. They are accessed by tilting the seat forward. They are flat pin fuses of the same type used in automobiles.There are two fuses with ratings and functions:20 Amp Primary fuse7.5 Amp Mower deck coupling Fuel Shut Off Valve The ...
Page 23 - Seat Adjustment Lever; Moving Machine By Hand; in the
CONTROLS 23 8050-852 Seat adjustment IMPORTANT INFORMATION Before pushing or towing tractor, transmission must be unlocked and park brake released. The tractor should never be pulled at more than 2 miles per hour (3.2 km/h) or for distances over ¼ mile (.402 km). Trailer the unit for distances over ...
Page 24 - OPERATION; Read the; Safety; section and following pages, if you; Training; To move forward and backward; Moving
OPERATION 24 Read the Safety section and following pages, if you are unfamiliar with the machine. Training Due to unique steering capabilities, zero turn mowers are far more maneuverable than typical riding mowers.This section should be reviewed in its entirety prior to attempting to move the mower ...
Page 25 - Before Starting
OPERATION 25 8058-113 Blade switch 8058-019 Mower deck lifting lever 8058-191 Released parking brake Before Starting • Read the sections Safety Instructions and Controls before starting the machine. • Perform the daily maintenance before starting (see Maintenance Schedule in the Maintenance section)...
Page 26 - Move the steering controls outward to the locked
OPERATION 26 8058-113 Set the throttle 8058-190 Place controls in neutral position 8058-113 Set the choke control 5. Move the steering controls outward to the locked (outer) neutral position. 6. Move the throttle to the middle position. 7. If the engine is cold, pull the choke control knob up. NOTE:...
Page 27 - Press in and turn the ignition key to the start; Set the desired engine speed with the throttle.; USE; Battery; Maintenance
OPERATION 27 WARNING! Engine exhaust and certain vehicle components contain or emit chemicals considered to cause cancer, birth defects or other reproductive system damage. The engine exhaust contains carbon monoxide, which is a odorless, colorless, poisonous gas. Do not use the machine in enclosed ...
Page 28 - Weak Battery; Jumper Cable Use
OPERATION 28 Weak Battery If your battery is too weak to start the engine, it should be recharged. (See Battery in the Maintenance section.) Jumper Cable Use 1. Connect each end of the RED cable to the POSITIVE (+) terminal on each battery, taking care not to short against chassis. 2. Connect one en...
Page 29 - Running
OPERATION 29 Running 1. Release the parking brake by moving the lever downward. Your mower is equipped with an operator presence system. When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine. 2. Move the steering co...
Page 30 - Operating On Hills; Driving on Slopes
OPERATION 30 5. Engage the mower deck by pulling out the blade switch. 6. Move throttle control to full throttle (not choke). The machine’s speed and direction are continuously variable using the two steering controls. When both controls are in the neutral position, the machine stands still. By movi...
Page 31 - Mowing Tips
OPERATION 31 Mowing Tips • Observe and flag rocks and other fixed objects to avoid collisions. • Begin with a high cutting height and reduce it until the desired mowing result is attained. The average lawn should be cut to 2½" (64 mm) during the cool season and over 3" (76 mm) during the hot...
Page 32 - Stopping the Engine; Raise the mower deck by pressing the release; the mower to prevent unauthorized use.
OPERATION 32 Stopping the Engine Allow the engine to idle a minute in order to attain normal operating temperature before stopping it, if it has been worked hard. Avoid idling the engine for longer periods, as there is a risk of the spark plugs fouling.1. Push the blade switch down to disengage the ...
Page 33 - Pull the EZT bypass linkages up and out of; Make no adjustments without:
OPERATION 33 8058-032 Bypass linkage, EZT engaged 8058-033 Bypass linkage, EZT locked in the bypass position Moving Machine By Hand When pushing or pulling the mower, engage the EZT (Integrated Zeroturn Transaxle) bypass linkages. The EZT bypass linkages are located on the rear of the frame, below t...
Page 34 - MAINTENANCE; Maintenance Schedule
MAINTENANCE 34 1) First change after 8-10 hours. When operating with a heavy load or at high ambient temperatures, replace every 50 hours. 2) In dusty conditions, cleaning and replacement are required more often. 3) Performed by authorized service workshop. ● = Described in this manual ♦ = Not descr...
Page 35 - • Turn the ignition switch to OFF
MAINTENANCE 35 1) First change after 5-8 hours. When operating with a heavy load or at high ambient temperatures, replace every 50 hours. 2) In dusty conditions, cleaning and replacement are required more often. 3) Performed by authorized service workshop. ● = Described in this manual ♦ = Not descri...
Page 36 - Cleaning battery and terminals
MAINTENANCE 36 Battery Your mower is equipped with a maintenance free battery and does not need servicing. However, periodic charging of the battery with an automotive type battery charger will extend its life.• Keep battery and terminals clean.• Keep battery bolts tight.• See chart for charging tim...
Page 37 - Safety System
MAINTENANCE 37 Safety System The machine is equipped with a safety system that prevents starting or driving under the following conditions.The engine can only be started when:• The mower deck is disengaged.• The steering controls are in the outer, locked neutral position. • The driver is sitting in ...
Page 38 - The; Caster Wheels; Removal and installation of caster wheel
MAINTENANCE 38 Anti-scalp Rollers Anti-scalp rollers are properly adjusted when they are just slightly off of the ground when the deck is at the desired cutting height in the operating position. Anti-scalp rollers then keep the deck in the proper position to help prevent scalping in most terrain con...
Page 39 - Deck Belt Installation; Deck Belt; Deck Belt Removal
MAINTENANCE 39 Deck Belt Installation NOTE: For ease in installing the deck belt, refer to the routing decal on the top of the deck. 1. Wrap the deck belt around the electric clutch pulley that is located on the engine shaft. 2. Route the belt forward and up onto the deck.3. Place belt around spring...
Page 40 - Cutting Blades; Blade replacement; GRASS SIDE
2 1 3 MAINTENANCE 40 IMPORTANT INFORMATION Special blade bolt is heat treated.Replace with a PoulanPRO bolt if required.Do not use lower grade hardware than specified. Cutting Blades To attain the best mowing effect, it is important that blades are well sharpened and not damaged.Replace blades that ...
Page 41 - Adjusting the Mower Deck; Deck Leveling; Transmission; Technical Data
MAINTENANCE 41 Adjusting the Mower Deck Deck Leveling Adjust the deck while the mower is on a level surface. Make sure the tires are inflated to the correct pressure. See Transmission under Technical Data . If tires are under or over inflated, the deck cannot be properly adjusted.The deck should be ...
Page 42 - Cleaning; CAUTION; Hardware; Tire Pressures
MAINTENANCE 42 Cleaning Regular cleaning, especially under the mower deck, will increase the machine’s life-span. Make it a habit to clean the machine directly after use (after it is cooled), before the debris sticks.Do not spray water on the top of the mower deck. Use compressed air to clean the to...
Page 43 - LUBRICATION; General; Lubrication Schedule
LUBRICATION 43 General For engine lubrication, see the engine manufacturer's Owners Manual.Remove the ignition key to prevent unintentional movements during lubrication.When lubricating with an oil can, it must be filled with engine oil.When lubricating with grease, unless otherwise stated, use a hi...
Page 44 - Wheel and Deck Zerks; Front Wheel Mount; Deck Spindles
LUBRICATION 44 8050-009 Lubricating the front wheels IMPORTANT INFORMATION Use minimal lubrication and remove excess lubricant so that is does not come into contact with belts or belt pulley drive surfaces. Wheel and Deck Zerks Use only good quality bearing grease.Grease from well-known brand names ...
Page 45 - TROUBLE SHOOTING; Problem
TROUBLE SHOOTING 45 Problem Cause Engine will not start • Blade switch is engaged.• Steering controls are not locked in the neutral position• Parking brake is not activated• Battery is dead• Contamination in the carburetor or fuel line.• Fuel supply is closed or the shutoff valve for the fuel tank i...
Page 47 - STORAGE; Winter Storage; Inspect the machine for worn or damaged parts; Service
STORAGE 47 Winter Storage The machine should be readied for storage at the end of the mowing season or if it will not be in use for longer than 30 days. Fuel allowed to stand for long periods of time (30 days or more) can leave sticky residues that can plug the carburetor and disrupt engine function...
Page 48 - SCHEMATIC
Page 49 - TECHNICAL DATA; Hex Head Cap Screws; Torque Specifications
TECHNICAL DATA 49 Hex Head Cap Screws The torque values shown should be used as a general guideline when specific torque values are not given. U.S. Standard Hardware Grade SAE Grade 5 SAE Grade 8 Flangelock Screw w/Flangelock Nut Size ft./lbs Nm ft./lbs Nm ft./lbs Nm Shank Size (Diameter in inches, ...
Page 51 - Equipment
TECHNICAL DATA 51 461ZX / 966681801 541ZX / 966681901 Equipment Cutting width 46" 54" Cutting height 1½" - 4" / 2.5 cm - 10.6 cm 1½" - 4" / 2.5 cm - 10.6 cm Uncut circle 0 0 Number of blades 2 3 Blade length 22¾ / 58 cm 18¼ / 46.4 cm Nose rollers No No Sprung seat Standard St...
Page 52 - CONFORMITY CERTIFICATES; USA requirements
CONFORMITY CERTIFICATES 52 USA requirements Labels are placed on the engine and/or in the engine compartment stating that the machine will fulfill the requirements. This is also applicable to special requirements for any of the states, (California emission rules etc.). Do not remove any of these lab...
Page 53 - SERVICE JOURNAL; Action; Delivery Service
SERVICE JOURNAL 53 Action Date, mtr reading, stamp, sign Delivery Service Charge the battery.Adjust the tire pressure of all wheels to 15 PSI (1 bar).Mount the steering controls in the normal position.Connect the contact box to the cable for the seat’s safety switch.Check that the right amount of oi...
Page 54 - After 10 hours
SERVICE JOURNAL 54 Action Date, mtr reading, stamp, sign After 10 hours Change the engine oil.Change the oil filter.Check hydraulic oil level.Inspect hydraulic hoses.Inspect hydraulic belt.Inspect hydraulic filter.Check neutral position.Check safety system.Check seat belt.Check fuel system for leaks...
Page 57 - At least once each year
SERVICE JOURNAL 57 Action Date, mtr reading, stamp, sign At least once each year Clean the engine’s cooling air intake.Replace the air cleaner’s pre-filter (foam).Replace the air filter’s paper cartridge.Change the engine oil.Replace the engine oil filter.Check/adjust the cutting height.Check/adjust...
