Page 2 - WARNING
2 TABLE OF CONTENTS INTRODUCTION .................................................................................................2SAFETY RULES ............................................................................................. 3-4SYMBOLS ......................................................
Page 3 - SAFETY RULES; DANGER
3 SAFETY RULES • Operate generator ONLY outdoors. • Keep clearance on all sides of generator for adequate • DO NOT operate generator inside any building or enclosure, including the generator compartment of a recreational vehicle (RV). Running generator gives off carbon monoxide,an odorless, colorles...
Page 5 - SYMBOLS
5 Some of the following symbols may be used on this generator. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to operate the generator better and safer. SYMBOL NAME DESIGNATION/EXPLANATION V Volts Voltage A Amperes Current Hz Hertz Frequency (cycles ...
Page 6 - SERVICE; SAVE THESE INSTRUCTIONS
6 WARNING: The operation of any product can result in foreign objects being thrown into your eyes, which can result in severe eye damage. Before beginning operation, always wear safety goggles or safety glasses with side shields and full face shield when needed. We recommend Wide Vision Safety Mask ...
Page 7 - SAFETY LABELS; ENGINE OIL WARNING; FUELaOVERFLOWaOR; HOT; MUFFLER
7 SYMBOLS SAFETY LABELS The following labels are found on the generator. For your safety, please study and understand all of the labels before starting the generator. If any of the labels come off the unit or become hard to read, contact an authorized service center for replacement. FUEL WARNING DO ...
Page 8 - FEATURES; SPECIFICATIONS
8 FEATURES Engine Type..............................4 Stroke, Overhead Valve Cylinder Discharge Capacity...................................389 cc Bore x Stroke..................................................3.5 x 2.5 in. Cooling System...................................Forced Air Cooling Ignition ...
Page 10 - UNASSEMBLED PARTS
10 The following tools are required for assembly : 10 mm BOX-END WRENCH 12 mm OPEN-END WRENCH UNASSEMBLED PARTS Wheel Assembly..............................................................1 Handle Assembly.............................................................1 Foot Assembly......................
Page 11 - ASSEMBLY
11 INSTRUCTIONS This product requires assembly. ■ Carefully remove the generator and any accessories from the box. NOTE: The generator is heavy. To avoid back injury, lift with your legs, not your back, and get help when needed. ■ Make sure that all items listed in the unassembled parts list are inc...
Page 12 - INSTALLING WHEEL ASSEMBLY
12 ASSEMBLY INSTALLING WHEEL ASSEMBLY See Figure 5. ■ Locate the following items: 2 wheels 2 square curved washers (14) 2 flat washers (4) 2 hex nuts (11) 2 nuts (6) ■ Slide wheel over axle extension. ■ Slide flat washer on axle extension. ■ Install hex nut on axle extension and tighten to secure. ■...
Page 13 - OPERATION; GROUNDING THE GENERATOR
13 OPERATION GROUNDING THE GENERATOR The National Electrical Code requires that the frame and external electrically conductive parts of this generator be properly connected to an approved earth ground. Local electrical codes may also require proper grounding of the unit. For that purpose, a GROUNDIN...
Page 14 - APPLICATIONS
14 OPERATION APPLICATIONS This generator is designed to supply electrical power for operating compatible electrical lighting, appliances, tools, and motor loads. BEFORE OPERATING THE UNIT Position the generator on a flat surface before checking fluid levels or adding fluid. DANGER: Failure to proper...
Page 15 - STARTING THE ENGINE
15 OPERATION If using an oxygenated fuel, make sure it is unleaded and meets the minimum octane rating requirements. Before using an oxygenated fuel, try to confirm the fuel’s contents. Some states/provinces require this information to be posted on the pump. The following are the EPA approved percen...
Page 16 - ELECTRICAL; DON'T OVERLOAD GENERATOR
16 Tool or Appliance Rated (Running) Watts Surge (Starting) Watts Window Air Conditioner 1200 1800 Refrigerator 800 1600 Deep Freezer 500 500 Television 500 − Light (75 Watts) 75 − 3075 Total Running Watts 1800 Highest Surge Watts Tool or Appliance Rated* (Running) Watts Additional Surge (Starting) ...
Page 17 - MAINTENANCE; GENERAL MAINTENANCE
17 MAINTENANCE Only the parts shown on the parts list are intended to be repaired or replaced by the customer. All other parts should be replaced at a Poulan Pro Authorized Service Center. GENERAL MAINTENANCE Keep the generator in a clean and dry environment where it is not exposed to dust, dirt, mo...
Page 18 - CLEANING FUEL SEDIMENT CUP
18 MAINTENANCE CLEANING FUEL SEDIMENT CUP See Figure 15.The sediment cup prevents dirt and water that may have gotten into the fuel tank from entering the carburetor. If the engine has not been run for a long time, the sediment cup should be cleaned before use. ■ Turn the fuel valve to the off posit...
Page 20 - TROUBLESHOOTING
20 TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION Engine will not start Engine switch is OFF Turn engine switch to ON. No fuel Fill fuel tank. Oil level is low Check engine oil level and fill, if necessary Check spark plug condition Replace spark plug. Fuel is not reaching carburetor Clean fuel sed...
Page 21 - WIRING DIAGRAM
21 PORTABLE ELECTRIC GENERATOR- -MODEL NO. PPG6000 WIRING DIAGRAM
Page 22 - DECALS
22 PORTABLE ELECTRIC GENERATOR- -MODEL NO. PPG6000 DECALS KEY PART NO. NO. DESCRIPTION 1 419397 Decal, Logo 2 419938 Decal, Rewind Cover 3 419939 Decal, Control Panel 4 420413 Decal, Danger Label 5 420820 Decal, Fuel Valve 6 420821 Decal, Air Filter Maintenance 7 420822 Decal, Choke 8 420823 Decal, ...
Page 23 - CONTROL PANEL ASSEMBLY
23 PORTABLE ELECTRIC GENERATOR- -MODEL NO. PPG6000 CONTROL PANEL ASSEMBLY 6 Td2000-c03-2000 Control Panel Assy 7 Td2006-c03-0100 Control Panel Comp 8 Td9001-c03-0000 Case,control Panel 14 B057890006002070b Bolt hex m6×20 16 B061770006000060b Nut hex m6 17 Td2310-c03-0000 Circuit Breaker 23a 18 B0009...
Page 24 - MUFFLER ASSEMBLY
24 PORTABLE ELECTRIC GENERATOR- -MODEL NO. PPG6000 MUFFLER ASSEMBLY 35 18000-qc03-0000 Muffler Comp 36 Td5004-b98-0000 Muffler Side Protector 37 Td5003-b98-0000 Muffler Outer Protector Comp. 38 Td5002-c03-0000 Muffler Inner Protector Comp. 39 Td5006-b98-0000 Protector Muffler Seal 40 18100-pb52-0000...
Page 25 - AIR FILTER ASSEMBLY
25 PORTABLE ELECTRIC GENERATOR- -MODEL NO. PPG6000 AIR FILTER ASSEMBLY KEY PART NO. NO. DESCRIPTION 21 12104-mb32-0000 Breather Tube 23 16101-mb32-0100 Air Cleaner Element 24 16106-mb32-0000 Air Cleaner Separator Plastic 25 16127-mb32-0000 Air Cleaner Case Rear 26 Td4121-c01-0000 Air Cleaner Stay 27...
Page 26 - FRAME & FUEL TANK ASSEMBLY
26 PORTABLE ELECTRIC GENERATOR- -MODEL NO. PPG6000 FRAME & FUEL TANK ASSEMBLY 49 Td6110-b98-0400 Tank Comp., Fuel 50 Td6008-b98-0000 Fuel Tank Seal 51 Td6120-b98-0000 Fuel Filler Cap Comp. 52 Td6130-b93-0000 Fuel Filter 53 Td6140-b93-0000 Meter Assy.,fuel 54 B057890006003070b Bolt, Flange, M6×30...
Page 27 - U.S. EPA Emissions Control Warranty Statement
27 U.S. EPA Emissions Control Warranty Statement The U.S. Environmental Protection Agency and General Power Products Company are pleased to explain the Emissions control system warranty on your equipment. In California, new engines must be designed and built to meet the state’s anti-smog standards. ...
Page 28 - WARRANTY; EMISSIONS MAINTENANCE SCHEDULE AND WARRANTED PARTS LIST
28 WARRANTY EMISSIONS MAINTENANCE SCHEDULE AND WARRANTED PARTS LIST Emissions Parts Inspect Before Each Use Clean Every 5 Hours Replace Every 25 Hours or Yearly Clean Every 25 Hours or Yearly AIR FILTER ASSY INCLUDES: FILTER...............................................................................
Page 29 - LIMITED WARRANTY
29 LIMITED WARRANTY HOP (The "Manufacturer") warrants to the original consumer purchaser that this product as manufactured is free from defects in materials and work man ship. For a period of two (2) years from date of purchase by the original consumer purchaser, we will repair or replace, a...
Page 30 - SERVICE NOTES
Page 32 - HOW TO ORDER REPAIR PARTS
● SERVICE Now that you have purchased your tool, should a need ever exist for repair parts or service, simply contact your nearest Poulan Pro Authorized Service Center. Be sure to provide all pertinent facts when you call or visit. Please call 1-866-237-1049 for your nearest Poulan Pro Authorized Se...
