Page 2 - SAFETY RULES
2 I. GENERAL OPERATION • Read, understand, and follow all instructions in the manual and on the machine before starting. • Only allow responsible adults, who are familiar with the in struc tions, to operate the machine. • Clear the area of objects such as rocks, toys, wire, etc., which could be pick...
Page 3 - Safe Operation Practices for Ride-On Mowers; WARNING
3 • Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. • Never carry passengers or children even with the blades off. • Do not mow in reverse unless absolutely necessary. Al ways look down and behind before and while backing. • Never carry children. They...
Page 4 - PRODUCT SPECIFICATIONS; CUSTOMER RESPONSIBILITIES; TABLE OF CONTENTS
4 PRODUCT SPECIFICATIONS GASOLINE CAPACITY 2.0 GALLONSAND TYPE: UNLEADED REGULAROIL TYPE (API-SF-SJ): SAE 30 (above 32°F) SAE 5W-30 (below 32°F)OIL CAPACITY: W/ FILTER 3.5 PINTS W/O FILTER 3.0 PINTS SPARK PLUG: CHAMPION RC12YC(GAP: .030") GROUND SPEED (MPH): FORWARD: 5.5 REVERSE: 2.4 TIRE PRESSU...
Page 5 - UNASSEMBLED PARTS; Steering Wheel
5 UNASSEMBLED PARTS Steering Wheel Steering Wheel Insert (1) Large Flat Washer Steering Boot SteeringExtensionShaft Steering Wheel Adapter Seat (2) Keys Slope Sheet Key (1) Hex Bolt 1/4-28 x 1-1/4 (1) Locknut 1/4-28 (1) Locknut 1/2-20 (1) Oil Drain Tube (1) Knob (1) Washer 17/32 x 1-3/16 x 12 Gauge ...
Page 6 - ASSEMBLY; TOOLS REQUIRED FOR ASSEMBLY; UNPACK CARTON
6 ASSEMBLY TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier. Stan dard wrench sizes are listed.(1) 3/4" wrench Pliers (2) 7/16" wrenches Tire pressure gauge Utility knife When right or left hand is mentioned in this man ual, it means when you are in the operating po ...
Page 7 - TO DRIVE TRAC
7 ASSEMBLY NOTE: You may now roll or drive your tractor off the skid. Follow the ap pro pri ate instruction below to remove the tractor from the skid . TO ROLL TRACTOR OFF SKID (See Op- er a tion section for location and function of con trols) • Press lift lever plunger and raise attachment lift lev...
Page 8 - CHE CKLIST; CHECK TIRE PRESSURE
8 ✓ CHE CKLIST BEFORE YOU OPERATE AND ENJOY YOUR NEW TRAC- TOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT. PLEASE REVIEW THE FOLLOWING CHECKLIST: ✓ All assembly instructions have been completed. ✓ No remaining loose parts in carton. ✓ Battery ...
Page 9 - OPERATION
9 OPERATION These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. DANGER, KEEP HANDS AND FEET AWAY FREE WHEEL (Automatic Models only) OVER TEMP LIGHT KEEP AREA CLEAR SLOPE HAZARDS 15 15 (SEE SAFETY RULES SECTION) BATTERY REVERSE FORW...
Page 10 - KNOW YOUR TRACTOR
10 OPERATION KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and ad just ments. Save this manual for future reference. Our tractors conform to the safe...
Page 11 - HOW TO USE YOUR TRACTOR
11 OPERATION The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye dam age. Always wear safety glass es or eye shields while op-erating your tractor or per form ing any adjustments or repairs. We rec om mend a wide vision safety mask over spe...
Page 12 - TO OPERATE ON HILLS; TOWING CARTS AND OTHER AT TACH MENTS
12 OPERATION TO OPERATE ON HILLS WARNING: Do not drive up or down hills with slopes greater than 15° and do not drive across any slope. • Choose the slowest speed before starting up or down hills. • Avoid stopping or changing speed on hills.• If slowing is necessary, move throttle control lever to s...
Page 13 - ADD GASOLINE; BEFORE STARTING THE ENGINE; CHECK ENGINE OIL LEVEL
13 ADD GASOLINE • Fill fuel tank to bottom of fi ller neck. Do not overfi ll. Use fresh, clean, regular un lead ed gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quan ti...
Page 14 - MOWING TIPS; MULCHING MOWING TIPS
14 FIG. 11 MOWING TIPS • Mower should be properly leveled for best mowing per- formance. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual. • The left hand side of mower should be used for trim- ming. • Drive so that clippings are discharged onto the area that has be...
Page 15 - MAINTENANCE; MAINTENANCE SCHEDULE; LUBRICATION CHART; GENERAL RECOMMENDATIONS; BEFORE EACH USE
15 MAINTENANCE BEFO RE E AC H USE T RAC T 0 R Inspect Muffler/Spark Arrester Lubrication Chart Check Brake Operation Clean Air Filter Change Engine Oil (with oil filter) Replace Air Filter Paper Cartridge Replace Spark Plug Check Battery Level Check Tire Pressure Clean Battery and Terminals FILL IN ...
Page 16 - TRACTOR; BRAKE OPERATION
16 MAINTENANCE 01202 01 214 BLADE REMOVAL (See Fig. 13) • Raise mower to highest position to allow access to blades. • Remove blade bolt, lock washer and fl at washer se- cur ing blade. • Install new or resharpened blade with trailing edge up towards deck as shown. IMPORTANT: TO ENSURE PROPER ASSEMB...
Page 17 - ENGINE
17 MAINTENANCE V-BELTS Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not ad just able. Re place belts if they begin to slip from wear. TRANSAXLE COOLING The transmission fan and cooling fi ns should be kept clean to assure proper coolin...
Page 18 - MUFFLER; CLEANING
18 MAINTENANCE MUFFLER Inspect and replace corroded muffl er and spark arrester (if equipped) as it could create a fi re hazard and/or dam-age. SPARK PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs fi rst. Spark plug type and g...
Page 19 - SERVICE AND ADJUSTMENTS; TO LEVEL MOWER HOUSING
19 SERVICE AND ADJUSTMENTS FIG. 18 TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly infl ated (See “PROD UCT SPECIFICATIONS” section of this manual). If tires are over or underinfl ated, you will not properly adjust your mower....
Page 21 - TRANSAXLE MOTION CONTROL LE
21 SERVICE AND ADJUSTMENTS TRANSAXLE MOTION CONTROL LE VER NEUTRAL ADJUSTMENT (See Fig. 26) The motion control lever has been pre set at the factory and adjustment should not be necessary.• Loosen adjustment bolt in front of the right rear wheel, and lightly tighten. • Start engine and move motion c...
Page 22 - TO A D
22 FIG. 28 SERVICE AND ADJUSTMENTS TO REMOVE WHEEL FOR REPAIRS (See Fig. 27) • Block up axle securely.• Remove axle cover, retaining ring and washers to allow wheel removal (rear wheel contains a square key - Do not lose). • Repair tire and reassemble.• On rear wheels only: align grooves in rear whe...
Page 24 - STORAGE; BATTERY; FUEL SYSTEM; ENGINE OIL; OTHER
24 STORAGE Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. WARNING: Never store the trac tor with gas o line in the tank inside a building where fumes may reach an open fl ame or spark. Allow the engine to cool before stor...
Page 25 - TROUBLESHOOTING POINTS
25 TROUBLESHOOTING POINTS Will not start 1. Out of fuel. 1. Fill fuel tank. 2. Engine not “CHOKED” properly. 2. See “TO START ENGINE” in Operation section. 3. Engine fl ooded. 3. Wait several minutes before attempting to start. 4. Bad spark plug. 4. Replace spark plug. 5. Dirty air fi lter. 5. Clean...
Page 27 - SCHEMATIC
27 BATTERY FUSE IGNITION SWITCH RED RED RED BLACK IGNITION UNIT HEADLIGHTS REMOVABLE CONNECTIONS BLACK BLACK BLACK WHITE WHITE WHITE RED BLACK ORANGE BLACK BROWN BLACK BLACK BLACK STARTER M SEAT SWITCH (NOT OCCUPIED) GROUNDING CONNECTOR ATT'MENT CLUTCH (CLUTCH OFF) CLUTCH / BRAKE (PEDAL UP) SOLENOID...
Page 28 - ELECTRICAL
28 TRACTOR - - MODEL NUMBER PD185H42ST (PD185H42STB) ELECTRICAL 28 29 26 24 42 43 27 27 25 41 27 27 40 33 90 30 8 2 1 27 D.C . A MP ER ES 45 16 22 21 52 16
Page 30 - CHASSIS
30 TRACTOR - - MODEL NUMBER PD185H42ST (PD185H42STB) CHASSIS 26 25 58 64 208 13 208 11 1 209 2 9 208 209 209 5 5 207 209 142 209 142 145 37 209 37 24 26 25 209 31 24 30 35 209 26 33 10 26 34 35 18 14 38 14 206 159 17 28 264 263 259 258 261 166 39 chassis_elite sv_pro_4
Page 32 - DRIVE
32 TRACTOR - - MODEL NUMBER PD185H42ST (PD185H42STB) DRIVE 252 66 29 28 32 30 52 32 59 38 61 41 53 35 55 36 62 35 36 22 39 34 16 1 77 77 30 52 56 64 65 212 63 116 70 57 25 19 24 252 76 78 75 74 27 252 15 37 120 263 85 85 247 245 251 263 246 27 51 48 151 202 49 47 50 120 81 156 166 165 82 168 163 14 ...
Page 34 - STEERING ASSEMBLY
34 TRACTOR - - MODEL NUMBER PD185H42ST (PD185H42STB) STEERING ASSEMBLY 5 5 3 43 95 43 8 10 40 11 8 6 87 46 46 8 6 87 29 88 71 17 43 91 2 1 41 42 37 36 37 38 12 39 44 51 54 68 67 67 67 13 65 68 15 15 15 29 29 82 4 32 26 30 28 steering_pl.lt_47
Page 36 - SEAT ASSEMBLY
36 TRACTOR - - MODEL NUMBER PD185H42ST (PD185H42STB) SEAT ASSEMBLY 1 188712 Seat2 140551 Bracket Pivot Seat 8 7203 71110616 Bolt Fin Hex 3/8-16 unc x 14 19131610 Washer 13/32 x 1 x 10 Ga.5 145006 Clip Push-In6 73800600 Nut Hex w/Ins. 3/8-16 unc7 124181X Spring Seat Cprsn 2 250 Blk Zi8 17000616 Screw...
Page 37 - DECALS; WHEELS AND TIRES
37 TRACTOR - - MODEL NUMBER PD185H42ST (PD185H42STB) DECALS NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm KEY PART NO. NO. DESCRIPTION 6 2 1 5,8 4,10 3,9 11 7 WHEELS AND TIRES KEY PART NO. NO. DESCRIPTION KEY PART NO. NO. DESCRIPTION 10 3 16 9 1 59192 Cap Valve Tire 2 65139 St...
Page 38 - OPTIONAL EQUIPMENT
38 TRACTOR - - MODEL NUMBER PD185H42ST (PD185H42STB) ENGINE 2 1 OPTIONAL EQUIPMENT Spark Arrester 29 44 46 32 31 33 37 33 13 4 72 78 81 3 78 23 45 14 38 engine-bs.1cyl_48 KEY PART NO. NO. DESCRIPTION NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm For engine service and replacem...
Page 39 - MOWER LIFT
39 TRACTOR - - MODEL NUMBER PD185H42ST (PD185H42STB) MOWER LIFT 15 20 16 17 18 20 20 15 20 4 5 6 2 3 1 6 5 4 7 8 12 11 3132 3132 19 19 13 13 13 13 lift-rh.1piece_3 1 159461 Wire Asm Inner/Sprg W/plunger 2 159476 Shaft Asm Lift RH w/Inf 3 188822 Pin Groove 5/16 Dia x 1.875 4 12000002 E Ring #5133-625...
Page 40 - MOWER DECK
40 15 14 13 11 10 9 8 16 68 30 31 32 33 146 148 145 150 45 144 147 147 142 149 142 54 52 53 55 56 34 1 46 44 21 24 25 26 27 2 28 29 23 21 21 21 18 18 20 2 48 59 19 4 3 5 6 21 40 143 36 40 40 159 140 184 42_deck_man-t-path_4. 118 136 21 139 2 119 117 116 5 21 134 21 5 134 135 136 116 113 117 119 118 ...
Page 42 - SERVICE NOTES
Page 45 - LIMITED WARRANTY
45 LIMITED WARRANTY The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materi-als and work man ship. For a period of two (2) years from date of purchase by the original consumer purchaser, we will repair or replace, at our option, w...
Page 46 - SERVICE; POLICY; WARRANTY; LIMITED WARRANTIES
46 T E C U M S E H ® Issued January 1980Revised January 1991 T E C U M S E H ® SERVICE POLICY WARRANTY LIMITED WARRANTIES FOR NEW PEERLESS GEAR POWER TRAIN COMPONENTS A. Products Warranted Peerless Gear and Machine Division of Tecumseh Products Company (“Tecumseh”), subject to the limitations contai...
Page 47 - SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION
47 15 DEGREES MAX. FOLD ALONG DOTTED LINE THIS IS A 15 DEGREE SLOPE ONLY RIDE UP AND DOWN HILL,NOT ACROSS HILL SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION WARNING: To avoid serious injury, operate your tractor up and down the face of slopes, never across the face. Do not mowslopes greater...
Page 48 - FOR SERVICE OR REPLACEMENT PARTS:; PARTS AND SERVICE
Your POULAN PRO product has been expertly en gi neered and carefully manu fac tured to rigid quality stan dards. As with all mechanical products, some adjustments or part replacement may be necessary during the life of your unit. FOR SERVICE OR REPLACEMENT PARTS: 1. Consult your dealer/place of purc...
