Page 2 - I. GENERAL OPERATION; SAFETY RULES; SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS
2 DO NOT:• Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. • Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in. • Do not mow on wet grass. R...
Page 3 - WARNING
3 WARNING: In order to prevent ac- ci den tal starting when setting up, trans port ing, ad just ing or making re-pairs, al ways dis con nect spark plug wire and place wire where it can not contact spark plug. WARNING: Do not coast down a hill in neutral, you may lose control of the tractor. WARNING:...
Page 4 - TABLE OF CONTENTS; PRODUCT SPECIFICATIONS; CUSTOMER RESPONSIBILITIES
4 GASOLINE CAPACITY 2.0 GALLONSAND TYPE: UNLEADED REGULAR OIL TYPE (API-SF-SJ): SAE 10W30 (above 32°F) SAE 5W-30 (below 32°F) OIL CAPACITY: 4.0 PINTSSPARK PLUG: CHAM PI ON RC12YC(GAP: .040") GROUND SPEED (MPH): Forward: 1st 1.2 2nd 1.5 3rd 2.4 4th 3.5 5th 4.8 6th 5.3 Reverse: 1.5 TIRE PRESSURE: ...
Page 5 - UNASSEMBLED PARTS; Steering Wheel; Blade
5 UNASSEMBLED PARTS (1) Large Flat Washer Steering Wheel Insert Steering Sleeve Steering Wheel (1) Knob (1) Washer 17/32 x 1-3/16 x 12 Gauge Seat (2) Mulch Blades (2) Keys Slope Sheet SteeringExtensionShaft Steering Adapter (1) Oil Drain Tube (1) Hex Bolt 1/4-28 x 1-1/4 (1) Locknut 1/4-28 (1) Locknu...
Page 6 - HOW TO SET UP YOUR TRACTOR; ASSEMBLY; TOOLS REQUIRED FOR ASSEMBLY; UNPACK CARTON
6 HOW TO SET UP YOUR TRACTOR INSTALL SEAT (See Fig. 2) Adjust seat before tightening adjustment knob.• Remove adjustment knob and fl at washer securing seat to cardboard packing and set aside for assembly of seat to tractor. • Pivot seat upward and remove from the cardboard pack- ing. Remove the car...
Page 8 - TO SET UP YOUR MOWER FOR MULCH ING; CHECKLIST
8 ASSEMBLY FIG. 4B TO CONVERT TO BAGGING OR DISCHARGING NOTE: The mulcher blades will dis charge and bag grass, but for best bagging and discharging install the high per- for mance blades.• Remove mulcher plate and mulcher blades and install high performance blades, (see BLADE REMOVAL in the MAINTEN...
Page 9 - OPERATION
9 OPERATION These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their mean-ing. DANGER, KEEP HANDS AND FEET AWAY FREE WHEEL (Automatic Models only) OVER TEMP LIGHT KEEP AREA CLEAR SLOPE HAZARDS 15 15 15 (SEE SAFETY RULES SECTION) BATTERY REVERSE ...
Page 10 - KNOW YOUR TRACTOR
10 OPERATION KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and ad just ments. Save this manual for future reference. Our tractors conform to the safe...
Page 11 - HOW TO USE YOUR TRACTOR
11 OPERATION The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye dam age. Always wear safety glass es or eye shields while operating your tractor or per form ing any adjustments or repairs. We rec om mend a wide vision safety mask over spec...
Page 12 - TO OPERATE ON HILLS
12 OPERATION TO OPERATE MOWER (See Fig. 8) Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine.• Select desired height of cut.• Lower mower with attachment ...
Page 13 - ADD GASOLINE; BEFORE STARTING THE ENGINE; CHECK ENGINE OIL LEVEL
13 OPERATION ADD GASOLINE • Fill fuel tank to bottom of fi ller neck. Do not overfi ll. Use fresh, clean, regular un lead ed gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel ...
Page 14 - MULCHING MOWING TIPS; MOWING TIPS
14 MULCHING MOWING TIPS IMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER HOUSING FREE OF BUILT-UP GRASS AND TRASH. CLEAN AFTER EACH USE. • The spe cial mulch ing blade will recut the grass clip- pings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass ...
Page 15 - MAINTENANCE; MAINTENANCE SCHEDULE; GENERAL RECOMMENDATIONS; BEFORE EACH USE
15 MAINTENANCE BE FO RE E AC H US E T RAC T 0 R Inspect Muffler/Spark Arrester Lubrication Chart Check Brake Operation Clean Air Filter Change Engine Oil (with oil filter) Replace Air Filter Paper Cartridge Replace Spark Plug Check Battery Level Check Tire Pressure Clean Battery and Terminals FILL I...
Page 16 - TRACTOR; BRAKE OPERATION
16 MAINTENANCE BLADE REMOVAL (See Fig. 11) • Raise mower to highest position to allow access to blades. • Remove blade bolt, lock washer and fl at washer se cur ing blade. • Install new or resharpened blade with trailing edge up towards deck as shown. IMPORTANT: TO ENSURE PROPER ASSEMBLY, CENTER HOL...
Page 17 - TRANSAXLE COOLING; LUBRICATION; CLEAN AIR SCREEN
17 MAINTENANCE V-BELTS Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not ad just able. Re place belts if they begin to slip from wear. FIG. 13 NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to o...
Page 18 - MUFFLER; ENGINE OIL FILTER; CLEANING
18 MAINTENANCE MUFFLER Inspect and replace corroded muffl er and spark arrester (if equipped) as it could create a fi re hazard and/or dam-age. SPARK PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs fi rst. Spark plug type and g...
Page 19 - SERVICE AND ADJUSTMENTS
19 SERVICE AND ADJUSTMENTS WARNING: TO AVOID SE RI OUS IN JU RY, BEFORE PERFORMING ANY SERVICE OR ADJUST- MENTS: • Depress clutch/brake pedal fully and set parking brake. • Place gearshift lever in neutral (N) position. • Place attachment clutch in “DISENGAGED” position. • Turn ignition key to “STOP...
Page 20 - TO LEVEL MOWER HOUSING
20 SERVICE AND ADJUSTMENTS NUT "E" "D" "D" MANDREL FIG. 20 NUT "F" FRONT LINKS FIG. 21 FRONT-TO-BACK ADJUSTMENT (See Figs. 20 and 21) IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS NECESSARY, BE SURE TO AD JUST BOTH FRONT LINK...
Page 22 - TO A D
22 TO START ENGINE WITH A WEAK BATTERY (See Fig. 27) WARNING : Lead-acid batteries gen- er ate ex plo sive gases. Keep sparks, fl ame and smoking ma te ri als away from bat ter ies. Always wear eye pro tec tion when around batteries. If your battery is too weak to start the engine, it should be rech...
Page 23 - TO REPLACE HEADLIGHT BULB
23 REPLACING BATTERY (See Figs. 28 and 29) WARNING: Do not short battery ter- mi nals by allowing a wrench or any other object to contact both terminals at the same time. Before connect-ing battery, remove metal bracelets, wristwatch bands, rings, etc.Positive terminal must be connected fi rst to pr...
Page 24 - TO AD; TO ADJUST CARBURETOR
24 SERVICE AND ADJUSTMENTS CABLECLAMPSCREW SPEED CONTROLBRACKET THROTTLELEVER ENGINE TO AD JUST THROTTLE CON TROL CABLE (See Fig. 31) The throttle control has been preset at the factory and adjustment should not be necessary. Check adjustment as described below before loosening cable. If adjustment ...
Page 25 - STORAGE; BATTERY; FUEL SYSTEM; ENGINE OIL; OTHER
25 STORAGE Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. WARNING: Never store the trac tor with gas o line in the tank inside a building where fumes may reach an open fl ame or spark. Allow the engine to cool before stor...
Page 26 - TROUBLESHOOTING POINTS
26 PROBLEM CAUSE CORRECTION TROUBLESHOOTING POINTS Will not start 1. Out of fuel. 1. Fill fuel tank. 2. Engine not “CHOKED” properly. 2. See “TO START ENGINE” in Operation section. 3. Engine fl ooded. 3. Wait several minutes before attempting to start. 4. Bad spark plug. 4. Replace spark plug. 5. Di...
Page 28 - NOTES
Page 29 - REPAIR PARTS; SCHEMATIC
29 REPAIR PARTS TRACTOR - - MODEL NUMBER PD1842STA, PRODUCT NO. 954 56 94-86 SCHEMATIC 87 87A 85 86 30 RELAY WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED F SERVICING OF UNIT, THEY SHOULD BE REPLACED TOPROPERLY SECURE YOUR WIRING. NON-REMOVABLE CONNECTIONS REMOVABLE CONNECTIONS...
Page 30 - ELECTRICAL
30 REPAIR PARTS TRACTOR - - MODEL NUMBER PD1842STA, PRODUCT NO. 954 56 94-86 ELECTRICAL 28 29 26 24 42 43 27 27 25 41 27 27 40 33 30 90 8 2 1 27 16 16 52 22 21 D.C . A MP ER ES 45 81 81 81
Page 32 - CHASSIS AND ENCLOSURES
32 REPAIR PARTS TRACTOR - - MODEL NUMBER PD1842STA, PRODUCT NO. 954 56 94-86 CHASSIS AND ENCLOSURES 26 25 58 64 208 13 208 11 1 3 2 9 208 209 209 5 5 207 3 3 3 142 3 3 3 142 145 37 3 37 24 26 25 209 31 24 30 35 3 26 33 10 26 34 35 18 14 38 14 206 159 17 28 264 263 259 258 261 166 39 chassis_elite sv...
Page 34 - DRIVE
34 REPAIR PARTS TRACTOR - - MODEL NUMBER PD1842STA, PRODUCT NO. 954 56 94-86 DRIVE 29 28 112 14 41 38 39 57 51 74 75 78 76 77 1 25 19 24 2 53 35 34 37 36 35 62 36 59 212 55 77 61 22 27 26 6 113 18 51 5 18 6 85 52 30 32 32 30 52 11 85 80 4 3 13 81 84 82 64 65 145 79 16 96 26 27 51 48 150 151 202 49 4...
Page 36 - STEERING ASSEMBLY
36 REPAIR PARTS TRACTOR - - MODEL NUMBER PD1842STA, PRODUCT NO. 954 56 94-86 STEERING ASSEMBLY 5 5 4 3 43 6 43 8 10 40 32 11 8 6 87 46 46 8 6 87 29 88 71 17 43 91 2 1 41 42 37 36 37 38 12 39 44 51 54 33 35 34 68 67 67 67 13 65 68 15 15 15 29 29 82
Page 39 - SEAT ASSEMBLY
39 REPAIR PARTS TRACTOR - - MODEL NUMBER PD1842STA, PRODUCT NO. 954 56 94-86 SEAT ASSEMBLY KEY PART NO. NO. DESCRIPTION KEY PART NO. NO. DESCRIPTION 13 121248X Bush ing Snap Blk Nyl 50 Id 14 72050412 Bolt Rdhd Sht Nk 1/4-20 x 1-1/215 134300 Spac er Split 28 x 96 Yel Zinc16 121250X Spring Cprsn 1 27 ...
Page 40 - DECALS
40 WHEELS & TIRES KEY PART NO. NO. DESCRIPTION 1 59192 Cap Valve Tire 2 65139 Stem Valve 3 170455 Tire F Ts 15 X 6 0 - 6 Service4 59904 Tube Front (Service Item Only)5 106732X421 Rim Asm 6"front Service6 278H Fit ting Grease (Front Wheel Only)7 9040H Bear ing Flange (Front Wheel Only) 8 1061...
Page 41 - MOWER LIFT
41 REPAIR PARTS TRACTOR - - MODEL NUMBER PD1842STA, PRODUCT NO. 954 56 94-86 MOWER LIFT 36 15 20 16 17 18 20 20 15 20 4 5 6 2 3 1 6 5 4 7 37 41 40 38 12 11 3132 3132 19 19 13 13 13 13 23 24 25 27 28 29 30 50 26 49 1 184432 Plunger Asm.2 159476 Shaft Asm Lift3 178981 Pin Groove4 12000002 E Ring #5133...
Page 42 - MOWER DECK
42 REPAIR PARTS TRACTOR - - MODEL NUMBER PD1842STA, PRODUCT NO. 954 56 94-86 MOWER DECK 15 14 13 11 10 9 8 16 68 30 31 32 33 146 148 145 150 45 144 147 147 142 149 142 54 52 53 55 56 34 1 46 44 21 24 25 26 27 2 28 29 23 21 21 21 18 18 20 2 48 59 19 4 3 5 6 21 40 143 36 40 37 40 159 140 37 184 42_dec...
Page 45 - LIMITED WARRANTY
45 LIMITED WARRANTY The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materi-als and work man ship. For a period of two (2) years from date of purchase by the original consumer purchaser, we will repair or replace, at our option, w...
Page 46 - SERVICE; POLICY; WARRANTY; LIMITED WARRANTIES; A. Products Warranted
46 T E C U M S E H ® Issued January 1980Revised January 1991 T E C U M S E H ® SERVICE POLICY WARRANTY LIMITED WARRANTIES FOR NEW PEERLESS GEAR POWER TRAIN COMPONENTS A. Products Warranted Peerless Gear and Machine Division of Tecumseh Products Company (“Tecumseh”), subject to the limitations contai...
Page 47 - SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION
47 15 DEGREES MAX. FOLD ALONG DOTTED LINE THIS IS A 15 DEGREE SLOPE ONLY RIDE UP AND DOWN HILL,NOT ACROSS HILL SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION WARNING: To avoid serious injury, operate your tractor up and down the face of slopes, never across the face. Do not mowslopes greater...
Page 48 - FOR SERVICE OR REPLACEMENT PARTS:; PARTS AND SERVICE
Your POULAN PRO product has been expertly en gi neered and carefully manu fac tured to rigid quality stan dards. As with all mechanical products, some adjustments or part replacement may be necessary during the life of your unit. FOR SERVICE OR REPLACEMENT PARTS: 1. Consult your dealer/place of purc...
