Page 2 - Safe Operation Practices for Ride-On Mowers; SAFETY RULES
2 Safe Operation Practices for Ride-On Mowers I M P O R T A N T : T H I S C U T T I N G M A C H I N E I S C A P A B L E O F A M P U T A T I N G H A N D S A N D F E E T A N D T H R O W I N G O B J E C T S . F A I L U R E T O O B S E R V E T H E F O L L O W I N G S A F E T Y I N S T R U C T I O N S C ...
Page 3 - WARNING
3 Safe Operation Practices for Ride-On Mowers SAFETY RULES Look for this symbol to point out im-portant safety precautions. It meansCAUTION!!! BECOME ALERT!!! YOURSAFETY IS INVOLVED. CAUTION: In order to prevent acciden- tal starting when setting up, transport-ing, adjusting or making repairs, al-wa...
Page 4 - PRODUCT SPECIFICATIONS; CUSTOMER RESPONSIBILITIES; TABLE OF CONTENTS
4 PRODUCT SPECIFICATIONS GASOLINE CAPACITY 2.00 GALLONS AND TYPE: UNLEADED REGULAR OIL TYPE (API-SF-SJ): SAE 30 (above 32°F)SAE 5W-30 (below 32°F) OIL CAPACITY: W/FILTER: 3.5W/O FILTER: 3.0 SPARK PLUG: CHAMPION RC12YC (GAP: .030") GROUND SPEED (MPH): FORWARD: 1st 1.2 2nd 1.5 3rd 2.4 4th 3.5 5th ...
Page 5 - Steering Wheel; Seat; CONTENTS OF HARDWARE PACK
5 (1) Large Flat Washer Steering Wheel Insert SteeringExtensionShaft Steering Sleeve Steering Wheel Steering Wheel Adapter (1) Knob (1) Washer 17/32 x 1-3/16 x 12 Gauge Seat (2) Keys Keys Slope Sheet (2) Mulcher Blades (1) Oil Drain Tube For Future Use (1) Hex Bolt 1/4-28 x 1-1/4 (1) Locknut 1/4-28 ...
Page 6 - ASSEMBLY; TOOLS REQUIRED FOR ASSEMBLY; TO REMOVE TRACTOR FROM CARTON; UNPACK CARTON; HOW TO SET UP YOUR TRACTOR
6 FIG. 2 ASSEMBLY TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier. Standardwrench sizes are listed.(2) 7/16" wrenches Utility knife (2) 3/4" wrenches Tire pressure gauge PliersWhen right or left hand is mentioned in this manual, it meanswhen you are in the operating...
Page 8 - CHECKLIST; CHECK TIRE PRESSURE; TO SET UP YOUR MOWER FOR MULCHING
8 ASSEMBLY 3 CHECKLIST BEFORE YOU OPERATE AND ENJOY YOUR NEW TRAC-TOR, WE WISH TO ASSURE THAT YOU RECEIVE THEBEST PERFORMANCE AND SATISFACTION FROM THISQUALITY PRODUCT. PLEASE REVIEW THE FOLLOWING CHECKLIST: ✓ All assembly instructions have been completed. ✓ No remaining loose parts in carton. ✓ Bat...
Page 9 - OPERATION
9 OPERATION These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. BATTERY CAUTION OR WARNING REVERSE FORWARD FAST SLOW ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON FUEL CHOKE MOWER HEIGHT PARKING BRAKE LOCKED UNLOCKED REVERSE NEUTRAL ...
Page 10 - KNOW YOUR TRACTOR
10 OPERATION KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Savethis manual for future reference. ATTACHMENT CLUTCH LEVER : Used to e...
Page 11 - HOW TO USE YOUR TRACTOR
11 NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases maycause “browning” of grass. To eliminate this possibility,always stop engine when stopping tractor on grass areas. CAUTION: Always stop tractor com-pletely, as described above, before ...
Page 12 - TO OPERATE ON HILLS; TO TRANSPORT
12 TO OPERATE ON HILLS CAUTION: Do not drive up or down hillswith slopes greater than 15° and do notdrive across any slope. • Choose the slowest speed before starting up or downhills. • Avoid stopping or changing speed on hills. • If slowing is necessary, move throttle control lever toslower positio...
Page 13 - ADD GASOLINE; BEFORE STARTING THE ENGINE; CHECK ENGINE OIL LEVEL
13 OPERATION TO START ENGINE (See Fig. 6) When starting the engine for the first time or if the engine hasrun out of fuel, it will take extra cranking time to move fuelfrom the tank to the engine.• Sit on seat in operating position, depress clutch/brakepedal and set parking brake. • Place gear shift...
Page 14 - MOWING TIPS; MULCHING MOWING TIPS
14 MOWING TIPS • Mower should be properly leveled for best mowingperformance. See "TO LEVEL MOWER HOUSING" inthe Service and Adjustments section of this manual. • The left hand side of mower should be used for trimming. • Drive so that clippings are discharged onto the area thathas been cut....
Page 15 - MAINTENANCE SCHEDULE; GENERAL RECOMMENDATIONS; BEFORE EACH USE; LUBRICATION CHART
15 CUSTOMER RESPONSIBILITIES BE FO RE E AC H US E T RAC T 0 R Inspect Muffler/Spark Arrester Lubrication Chart Check Brake Operation Clean Air Filter Change Engine Oil (with oil filter) Replace Air Filter Paper Cartridge Replace Spark Plug Check Battery Level Check Tire Pressure Clean Battery and Te...
Page 16 - BATTERY; TRACTOR; BRAKE OPERATION
16 CUSTOMER RESPONSIBILITIES FIG. 12 FIG. 11 BATTERY Your tractor has a battery charging system which is suffi-cient for normal use. However, periodic charging of thebattery with an automotive charger will extend its life.• Keep battery and terminals clean. • Keep battery bolts tight. • Keep small v...
Page 17 - TRANSAXLE COOLING; ENGINE; LUBRICATION; CLEAN AIR SCREEN
17 CUSTOMER RESPONSIBILITIES V-BELTS Check V-belts for deterioration and wear after 100 hours andreplace if necessary. The belts are not adjustable. Replacebelts if they begin to slip from wear. TRANSAXLE COOLING Keep transaxle free from build-up of dirt and chaff which canrestrict cooling. ENGINE L...
Page 18 - CLEANING; MUFFLER
18 CUSTOMER RESPONSIBILITIES CLEANING • Clean engine, battery, seat, finish, etc. of all foreignmatter. • Keep finished surfaces and wheels free of all gasoline,oil, etc. • Protect painted surfaces with automotive type wax. We do not recommend using a garden hose to clean yourtractor unless the elec...
Page 19 - SERVICE AND ADJUSTMENTS
19 SERVICE AND ADJUSTMENTS SUSPENSION ARMS RETAINER SPRINGS(BOTH SIDES) RETAINER SPRING ANTI-SWAY BAR HOUSING GUIDE FRONT LINK COLLAR ENGINE PULLEY LARGERETAINERSPRING CLUTCH SPRING SMALL RETAINER SPRING BRACKET SQUARE HOLE Fig. 16 TO REMOVE MOWER (See Fig. 16) Mower will be easier to remove from th...
Page 20 - TO LEVEL MOWER HOUSING
20 TO REPLACE MOWER BLADE DRIVE BELT(See Fig. 21) The mower blade drive belt may be replaced without tools.Park the tractor on level surface. Engage parking brake.BELT REMOVAL -• Remove mower from tractor (See “TO REMOVEMOWER” in this section of this manual). • Work belt off both mandrel pulleys and...
Page 22 - TO ADJUST STEERING WHEEL ALIGNMENT
22 FIG. 26 SERVICE AND ADJUSTMENTS TO ADJUST STEERING WHEEL ALIGNMENT If steering wheel crossbars are not horizontal (left to right)when wheels are positioned straight forward, remove steer-ing wheel and reassemble per instructions in the Assemblysection of this manual. FRONT WHEEL TOE-IN/CAMBER The...
Page 23 - TO REPLACE HEADLIGHT BULB; INTERLOCKS AND RELAYS; TO ADJUST THROTTLE CONTROL CABLE
23 SERVICE AND ADJUSTMENTS TO REPLACE HEADLIGHT BULB • Raise hood. • Pull bulb holder out of the hole in the backside of the grill. • Replace bulb in holder and push bulb holder securelyback into the hole in the backside of the grill. • Close hood. INTERLOCKS AND RELAYS Loose or damaged wiring may c...
Page 24 - STORAGE; FUEL SYSTEM; ENGINE OIL; OTHER
24 STORAGE Immediately prepare your tractor for storage at the end of theseason or if the tractor will not be used for 30 days or more. CAUTION: Never store the tractor withgasoline in the tank inside a buildingwhere fumes may reach an open flameor spark. Allow the engine to coolbefore storing in an...
Page 25 - TROUBLESHOOTING POINTS
25 TROUBLESHOOTING POINTS Will not start 1. Out of fuel. 1. Fill fuel tank. 2. Engine not “CHOKED” properly. 2. See “TO START ENGINE” in Operation section. 3. Engine flooded. 3. Wait several minutes before attempting to start. 4. Bad spark plug. 4. Replace spark plug. 5. Dirty air filter. 5. Clean/r...
Page 27 - SCHEMATIC
27 TRACTOR - - MODEL NUMBER PR1842STC SCHEMATIC BATTERY FUSE IGNITION SWITCH RED RED RED BLACK IGNITION UNIT HEADLIGHTS REMOVABLE CONNECTIONS BLACK BLACK BLACK WHITE WHITE WHITE RED BLACK ORANGE BLACK BROWN BLACK BLACK BLACK STARTER M SEAT SWITCH (NOT OCCUPIED) GROUNDING CONNECTOR ATT'MENT CLUTCH (C...
Page 28 - REPAIR PARTS; ELECTRICAL
28 REPAIR PARTS TRACTOR - - MODEL NUMBER PR1842STC ELECTRICAL 28 29 26 24 42 43 27 27 25 41 27 27 40 33 90 30 8 2 1 27 D.C . A MP ER ES 45 16 22 21 52 16
Page 30 - CHASSIS AND ENCLOSURES
30 26 25 58 219 20 219 23 64 208 13 208 11 1 3 2 9 208 208 5 5 207 3 3 3 142 17 29 28 12 51 57 53 52 54 55 145 37 3 37 24 26 25 3 31 24 30 35 3 26 33 10 26 34 35 18 14 38 14 206 212 159 3 115 3 142 211 114 REPAIR PARTS TRACTOR - - MODEL NUMBER PR1842STC CHASSIS AND ENCLOSURES
Page 32 - DRIVE
32 29 28 112 14 41 38 39 57 51 74 75 78 76 77 1 25 19 24 2 53 35 34 37 36 35 62 36 59 212 55 77 61 22 27 26 6 113 18 51 5 18 6 85 52 30 32 32 30 52 11 85 80 4 3 13 81 84 82 64 65 145 79 16 96 26 27 51 48 150 151 202 49 47 50 120 21 8 10 156 165 168 166 163 14 159 161 198 158 164 83 162 169 89 197 6 ...
Page 34 - STEERING ASSEMBLY
34 5 5 4 3 43 6 43 8 10 40 32 11 8 6 87 46 46 8 6 87 29 88 71 17 43 91 2 1 41 42 37 36 37 38 12 39 44 51 54 33 35 34 68 67 67 67 13 65 68 15 15 15 29 29 82 REPAIR PARTS TRACTOR - - MODEL NUMBER PR1842STC STEERING ASSEMBLY
Page 36 - SEAT ASSEMBLY
36 REPAIR PARTS TRACTOR - - MODEL NUMBER PR1842STC SEAT ASSEMBLY 1 171683 Seat 2 140551 Bracket Pivot Seat 8 720 3 71110616 Bolt Fin Hex 3/8-16 Unc X 1 4 19131610 Washer 13/32 X 1 X 10 Ga 5 145006 Clip Push-In 6 73800600 Nut Hex w/Ins. 3/8-16 Unc 7 124181X Spring Seat Cprsn 2 250 Blk Zi 8 17000616 S...
Page 37 - DECALS
37 REPAIR PARTS TRACTOR - - MODEL NUMBER PR1842STC DECALS NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm KEY PART NO. NO. DESCRIPTION 6 2 1 5,8 4,10 3,9 11 7 WHEELS AND TIRES KEY PART NO. NO. DESCRIPTION KEY PART NO. NO. DESCRIPTION 1 0 3 1 6 9 1 59192 Cap Valve Tire 2 65139 St...
Page 40 - MOWER DECK
40 REPAIR PARTS TRACTOR - - MODEL NUMBER PR1842STC MOWER DECK 15 14 13 11 10 9 8 16 68 37 30 31 32 33 146 148 145 150 45 144 147 147 142 149 142 49 50 51 54 52 53 55 56 34 1 46 44 21 24 25 26 27 2 28 29 23 21 21 21 18 18 20 2 48 59 19 4 3 5 6 21 40 143 36 40 37 40 159 152 151 153 154 157 158 67 153 ...
Page 42 - MOWER LIFT
42 36 15 20 16 17 18 20 20 15 20 4 5 6 2 3 1 6 5 4 7 8 37 41 40 38 12 11 31 32 31 32 19 19 13 13 13 13 REPAIR PARTS TRACTOR - - MODEL NUMBER PR1842STC MOWER LIFT
Page 44 - NOTES
Page 45 - LIMITED WARRANTY
45 LIMITED WARRANTY The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects inmaterials and workmanship. For a period of two (2) years from date of purchase by the original consumer purchaser, we willrepair or replace, at our option, withou...
Page 46 - SERVICE; POLICY; WARRANTY; LIMITED WARRANTIES; A. Products Warranted; C. Securing Warranty Service
46 T E C U M S E H ® Issued January 1980Revised January 1991 T E C U M S E H ® SERVICE POLICY WARRANTY LIMITED WARRANTIES FOR NEW PEERLESS GEAR POWER TRAIN COMPONENTS A. Products Warranted Peerless Gear and Machine Division of Tecumseh Products Company (“Tecumseh”), subject to the limitations contai...
Page 47 - SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION
47 15 DEGREES MAX. FOLD ALONG DOTTED LINE THIS IS A 15 DEGREE SLOPE ONLY RIDE UP AND DOWN HILL,NOT ACROSS HILL SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION WARNING: To avoid serious injury, operate your tractor up and down the face of slopes, never across the face. Do not mowslopes greater...
Page 48 - FOR SERVICE OR REPLACEMENT PARTS:; PARTS AND SERVICE
Your POULAN PRO product has been expertly engineered and carefully manufactured to rigid quality standards. As with all mechanical products, some adjustments or part replacement may be necessary during the life of your unit. FOR SERVICE OR REPLACEMENT PARTS: 1. Consult your dealer/place of purchase....
