Page 2 - Safe Operation Practices for Ride-On Mowers; SAFETY RULES
2 I. GENERAL OPERATION• Read, understand, and follow all instructions in themanual and on the machine before starting. • Only allow responsible adults, who are familiar with theinstructions, to operate the machine. • Clear the area of objects such as rocks, toys, wire,etc., which could be picked up ...
Page 3 - WARNING
3 Look for this symbol to point out importantsafety precautions. It means CAUTION!!!BECOME ALERT!!! YOUR SAFETY IS IN-VOLVED. CAUTION: In order to prevent acciden-tal starting when setting up, transport-ing, adjusting or making repairs, alwaysdisconnect spark plug wire and placewire where it cannot ...
Page 4 - PRODUCT SPECIFICATIONS; CUSTOMER RESPONSIBILITIES; TABLE OF CONTENTS
4 PRODUCT SPECIFICATIONS GASOLINE CAPACITY 2.0 GALLONS AND TYPE: UNLEADED REGULAR OIL TYPE (API-SF/SG/SH): SAE 30 (above 32°F) SAE 5W-30 (below 32°F) OIL CAPACITY: W/FILTER: 3.5 PINTS W/O FILTER: 3.0 PINTS SPARK PLUG: CHAMPION RC12YC (GAP: .030") VALVE CLEARANCE: INTAKE: .003" – .005" EX...
Page 5 - UNASSEMBLED PARTS
5 UNASSEMBLED PARTS (1) Large Flat Washer (1) Locknut 5/16-18 (1) Hex Bolt 5/16-18 x 1-1/4 (1) Hex Bolt 3/8-16 x 1 (1) Lockwasher 3/8 Steering Wheel Insert Steering Sleeve Steering Wheel (1) Knob (1) Washer 17/32 x 1-3/16 x 12 Gauge Seat (1) Shoulder Bolt 5/16-18 Blades Gauge Wheels (4) Washers 3/8 ...
Page 6 - ASSEMBLY; TOOLS REQUIRED FOR ASSEMBLY; TO REMOVE TRACTOR FROM CARTON; UNPACK CARTON; HOW TO SET UP YOUR TRACTOR
6 ASSEMBLY TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier. Standardwrench sizes are listed.(1) 3/4" Socket w/drive ratchet Utility knife (1) 9/16" wrenches Tire pressure gauge (2) 1/2" wrenches Phillips Screwdriver When right or left hand is mentioned in this m...
Page 7 - TO SET UP YOUR MOWER FOR MULCHING
7 ASSEMBLY SEAT PAN SHOULDERB O L T ADJUSTMENTK N O B FLAT WASHER SEAT INSTALL SEAT (See Fig. 3) Adjust seat before tightening adjustment knob.• Remove adjustment knob and flat washer securing seatto cardboard packing and set aside for assembly of seatto tractor. • Pivot seat upward and remove from ...
Page 8 - CHECKLIST; CHECK TIRE PRESSURE
8 ASSEMBLY 3 CHECKLIST BEFORE YOU OPERATE AND ENJOY YOUR NEW TRAC-TOR, WE WISH TO ASSURE THAT YOU RECEIVE THEBEST PERFORMANCE AND SATISFACTION FROM THISQUALITY PRODUCT. PLEASE REVIEW THE FOLLOWING CHECKLIST: ✓ All assembly instructions have been completed. ✓ No remaining loose parts in carton. ✓ Bat...
Page 9 - OPERATION
9 OPERATION These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. BATTERY CAUTION OR WARNING REVERSE FORWARD FAST SLOW ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON FUEL CHOKE MOWER HEIGHT PARKING BRAKE LOCKED UNLOCKED REVERSE NEUTRAL ...
Page 10 - KNOW YOUR TRACTOR
10 OPERATION KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Savethis manual for future reference. Our tractors conform to the safety ...
Page 11 - HOW TO USE YOUR TRACTOR
11 OPERATION The operation of any tractor can result in foreign objects thrown into the eyes, which canresult in severe eye damage. Always wear safety glasses or eye shields while operatingyour tractor or performing any adjustments or repairs. We recommend a wide visionsafety mask over spectacles or...
Page 12 - TO OPERATE ON HILLS; TOWING CARTS AND OTHER ATTACHMENTS
12 OPERATION TO OPERATE ON HILLS CAUTION: Do not drive up or down hillswith slopes greater than 15° and do notdrive across any slope. • Choose the slowest speed before starting up or downhills. • Avoid stopping or changing speed on hills. • If slowing is necessary, move throttle control lever toslow...
Page 13 - BEFORE STARTING THE ENGINE; ADD GASOLINE
13 OPERATION TO START ENGINE (See Fig. 4) When starting the engine for the first time or if the engine hasrun out of fuel, it will take extra cranking time to move fuelfrom the tank to the engine.• Be sure freewheel control is in the transmission engagedposition. • Sit on seat in operating position,...
Page 14 - MULCHING MOWING TIPS; MOWING TIPS
14 FIG. 10 MULCHING MOWING TIPS IMPORTANT: FOR BEST PERFORMANCE, KEEP MOWERH O U S I N G F R E E O F B U I L T - U P G R A S S A N D T R A S H .C L E A N A F T E R E A C H U S E . • The special mulching blade will recut the grass clippingsmany times and reduce them in size so that as they fallonto t...
Page 15 - MAINTENANCE SCHEDULE; GENERAL RECOMMENDATIONS; BEFORE EACH USE; LUBRICATION CHART
15 CUSTOMER RESPONSIBILITIES BEFORE EACH USE T RAC T 0 R Adjust Motion Drive Belt(s) Tension Inspect Muffler/Spark Arrester Lubrication Chart Check Brake Operation Clean Air Filter Change Engine Oil Replace Air Filter Paper Cartridge Replace Spark Plug Check Battery Level Check Tire Pressure Clean B...
Page 16 - TRACTOR; BRAKE OPERATION
16 CUSTOMER RESPONSIBILITIES BLADE REMOVAL (See Fig. 12) • Raise mower to highest position to allow access toblades. • Remove hex bolt, lock washer and flat washer securingblade. • Install new or resharpened blade with trailing edge uptowards deck as shown. IMPORTANT: TO ENSURE PROPER ASSEMBLY, CENT...
Page 17 - ENGINE; LUBRICATION; TRANSAXLE COOLING
17 CUSTOMER RESPONSIBILITIES ENGINE LUBRICATION Only use high quality detergent oil rated with API serviceclassification SF, SG, or SH. Select the oil’s SAE viscositygrade according to your expected operating temperature. TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE SAE VISCOSITY GRADES -20°...
Page 18 - MUFFLER
18 CUSTOMER RESPONSIBILITIES AIR FILTER (See Fig. 17) Your engine will not run properly using a dirty air filter. Cleanthe foam pre-cleaner after every 25 hours of operation orevery season. Service paper cartridge every 100 hours ofoperation or every season, whichever occurs first. Service air clean...
Page 19 - SERVICE AND ADJUSTMENTS; TO LEVEL MOWER HOUSING
19 SERVICE AND ADJUSTMENTS TRACTOR TO REMOVE MOWER (See Fig. 19) Mower will be easier to remove from the right side of tractor.• Place attachment clutch in “DISENGAGED” position. • Move attachment lift lever forward to lower mower to itslowest position. • Roll belt off engine pulley. • Remove small ...
Page 21 - TRANSMISSION REMOVAL/REPLACEMENT
21 SERVICE AND ADJUSTMENTS TO ADJUST BRAKE (See Fig. 25) Your tractor is equipped with an adjustable brake systemwhich is mounted on the side of the transaxle. If tractor requires more than six (6) feet stopping distance athigh speed in highest gear, then brake must be adjusted.• Depress clutch/brak...
Page 22 - TO ADJUST STEERING WHEEL ALIGNMENT
22 NEGATIVETERMINAL POSITIVETERMINAL NEGATIVE TERMINAL POSITIVE TERMINAL CHARGEDBATTERY CABLES CHASSIS FIG. 29 TO ADJUST STEERING WHEEL ALIGNMENT If steering wheel crossbars are not horizontal (left to right)when wheels are positioned straight forward, remove steer-ing wheel and reassemble per instr...
Page 23 - TO REPLACE HEADLIGHT BULB; INTERLOCKS AND RELAYS; TO ADJUST CARBURETOR
23 SERVICE AND ADJUSTMENTS H O O D TO REPLACE HEADLIGHT BULB • Raise hood. • Pull bulb holder out of the hole in the backside of the grill. • Replace bulb in holder and push bulb holder securelyback into the hole in the backside of the grill. • Close hood. INTERLOCKS AND RELAYS Loose or damaged wiri...
Page 24 - STORAGE; BATTERY; FUEL SYSTEM; ENGINE OIL; OTHER
24 STORAGE Immediately prepare your tractor for storage at the end of theseason or if the tractor will not be used for 30 days or more. CAUTION: Never store the tractor withgasoline in the tank inside a buildingwhere fumes may reach an open flameor spark. Allow the engine to coolbefore storing in an...
Page 25 - TROUBLESHOOTING POINTS
25 Will not start 1. Out of fuel. 1. Fill fuel tank. 2. Engine not “CHOKED” properly. 2. See “TO START ENGINE” in Operation section. 3. Engine flooded. 3. Wait several minutes before attempting to start. 4. Bad spark plug. 4. Replace spark plug. 5. Dirty air filter. 5. Clean/replace air filter. 6. D...
Page 27 - SCHEMATIC
27 BATTERY FUSE IGNITION SWITCH RED RED RED BLACK IGNITION UNIT HEADLIGHTS REMOVABLE CONNECTIONS BLACK BLACK BLACK WHITE WHITE WHITE RED BLACK ORANGE BLACK BROWN BLACK BLACK BLACK STARTER M SEAT SWITCH (NOT OCCUPIED) GROUNDING CONNECTOR ATT'MENT CLUTCH (CLUTCH OFF) CLUTCH / BRAKE (PEDAL UP) SOLENOID...
Page 28 - REPAIR PARTS; ELECTRICAL
28 REPAIR PARTS TRACTOR - - MODEL NUMBER PPR17H42STC ELECTRICAL 28 29 26 24 42 43 27 27 25 41 27 27 40 33 30 22 21 D.C. AMPERES 45 8 2 1 27 52 16 16 70
Page 30 - CHASSIS AND ENCLOSURES
30 REPAIR PARTS TRACTOR - - MODEL NUMBER PPR17H42STC CHASSIS AND ENCLOSURES 58 207 20 207 23 64 208 13 208 11 1 3 2 9 208 208 5 5 207 3 3 3 142 3 3 3 142 17 29 28 12 51 57 53 52 54 55 145 37 3 37 24 26 25 26 25 3 31 24 30 35 3 26 33 10 26 34 35 18 3 38 3 206
Page 32 - DRIVE
32 REPAIR PARTS TRACTOR - - MODEL NUMBER PPR17H42STC DRIVE 66 29 28 32 30 52 32 59 42 38 61 41 42 40 53 35 55 36 42 62 35 36 22 39 34 16 1 77 77 30 52 56 64 65 51 72 63 116 70 57 96 26 25 19 24 26 26 76 78 75 74 27 26 15 37 51 51 27 51 48 151 202 49 26 47 50 51 81 156 166 165 82 168 163 14 164 21 8 ...
Page 34 - STEERING ASSEMBLY
34 REPAIR PARTS TRACTOR - - MODEL NUMBER PPR17H42STC STEERING ASSEMBLY 82 22 5 9 5 7 7 9 4 3 32 43 6 43 8 18 19 27 62 23 11 40 66 29 25 79 8 10 40 11 8 6 9 46 46 8 6 9 2 47 47 1 41 17 42 37 36 37 26 30 28 38 63 11 39 44 51 54 80 68 67 67 67 13 65 68 15 15 15 29 29 29 29 85 85
Page 36 - SEAT ASSEMBLY
36 1 140117 Seat 2 140551 Bracket Pivot Seat 8 720 3 71110616 Bolt Fin Hex 3/8-16unc X 1 4 19131610 Washer 13/32 X 1 X 10 Ga 5 145006 Clip Push-In 6 73800600 Nut Hex w/Ins. 3/8-16 Unc 7 124181X Spring Seat Cprsn 2 250 Blk Zi 8 17000616 Screw 3/8-16 X 1 9 19131614 Washer 13/32 X 1 X 14 Ga. 10 155925 ...
Page 37 - WHEELS AND TIRES; DECALS
37 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm KEY PART NO. NO. DESCRIPTION 6 2 1 5,8 4,10 3,9 11 7 WHEELS AND TIRES KEY PART NO. NO. DESCRIPTION KEY PART NO. NO. DESCRIPTION 1 0 3 1 6 9 1 59192 Cap Valve Tire 2 65139 Stem Valve 3 106222X Tire F Ts 15 X 6 0 - 6 Service 4 599...
Page 38 - OPTIONAL EQUIPMENT
38 REPAIR PARTS TRACTOR - - MODEL NUMBER PPR17H42STC ENGINE 2 1 OPTIONAL EQUIPMENT Spark Arrester 29 44 46 32 31 33 37 33 40 62 13 4 72 78 81 3 14 38 15 16 78 23 45
Page 40 - MOWER DECK
40 REPAIR PARTS TRACTOR - - MODEL NUMBER PPR17H42STC MOWER DECK 15 14 12 128 13 11 10 9 8 16 68 37 30 31 32 33 146 148 145 150 45 144 147 147 142 149 142 35 49 50 51 54 52 53 55 56 34 1 46 44 21 22 24 25 26 27 2 28 29 23 21 21 21 18 18 20 2 48 59 19 4 3 5 6 21 40 143 36 40 37 40 159 152 151 153 154 ...
Page 42 - TRACTOR - MODEL NUMBER PPR17H42STC; MOWER LIFT
42 REPAIR PARTS TRACTOR - MODEL NUMBER PPR17H42STC MOWER LIFT 36 15 20 16 17 18 20 20 15 20 4 5 6 2 3 1 6 5 4 7 8 23 24 25 27 28 29 30 50 26 37 41 40 38 12 11 31 32 31 32 19 19 13 13 13 13 49
Page 44 - SERVICE NOTES
Page 46 - LIMITED WARRANTY
46 LIMITED WARRANTY The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects inmaterials and workmanship. For a period of two (2) years from date of purchase by the original consumer purchaser, we willrepair or replace, at our option, withou...
Page 47 - SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION
47 15° MAX. SIGHT AND HOLD THIS LEVEL WITHSKY LINE OR TREE. CUT OUT ON DOTTED LINES THIS IS A 15° SLOPE SIGHTING GUIDE ONLY RIDE UP AND DOWN HILL,NOT ACROSS HILL SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION Operate your Tractor up and down the face of slopes (notgreater than 15°), never ac...
Page 48 - PARTS AND SERVICE; FOR SERVICE OR REPLACEMENT PARTS:
PARTS AND SERVICE Your POULAN PRO product has been expertly engineered and carefully manufactured to rigid quality standards. As with all mechanical products, some adjustments or part replacement may be necessary during the life of your unit. FOR SERVICE OR REPLACEMENT PARTS: 1. Consult your dealer/...
