Page 2 - SAFETY GUIDELINES - DEFINITIONS; YOUR SAFETY; and; PREVENTING EQUIPMENT PROBLEMS; . To help you recognize this; IMPORTANT SAFETY INSTRUCTIONS; lead from lead-based paints
2- ENG A01787 SAFETY GUIDELINES - DEFINITIONS Indicates an imminentlyhazardous situation which, if not avoided, will result in death or serious injury. Indicates a potentiallyhazardous situation which, if not avoided, could result in death or serious injury. Indicates a potentiallyhazardous situatio...
Page 3 - Save these instructions; WARNING: Risk of explosion or fire
3- ENG A01787 IMPORTANT SAFETY INSTRUCTIONS Save these instructions Improper operation or maintenance of this product could result in serious injury andproperty damage. Read and understand all warnings and operation instructions beforeusing this equipment. HAZARD WARNING: Risk of explosion or fire H...
Page 4 - HAZARD
4- ENG A01787 WARNING: Risk of Bursting Air Tank: The following conditions could lead to a weakening of the tank, and result in a violent tank explosion and could cause property damage or serious injury. How To Prevent It What Could Happen WARNING: Risk from Flying Objects The compressed air stream ...
Page 7 - WARNING: Risk of Unsafe Operation; SAVE THESE INSTRUCTIONS
7- ENG A01787 Review and understand all instructions and warnings in this manual. Become familiar with the operation andcontrols of the air compressor. Keep operating area clear of all persons, pets, and obstacles. Keep children away from the air compressor at all times . Do not operate the product ...
Page 8 - GLOSSARY; CFM; DUTY CYCLE
8- ENG A01787 GLOSSARY Become familiar with these terms before operating the unit. CFM : Cubic feet per minute. SCFM: Standard cubic feet per minute; a unit of measure of air delivery. PSIG: Pounds per square inch gauge; a unit of measure of pressure. Code Certification: Products that bear one or mo...
Page 9 - INSTALLATION; HOW TO SET UP YOUR UNIT; GROUNDING INSTRUCTIONS; The outlet being used must be installed and grounded in; DO NOT USE AN; ASSEMBLY; Unpacking; Remove unit from carton and discard all packaging.; Location of the Air Compressor; Locate the air compressor in a clean, dry, and well ventilated area.; DO NOT
9- ENG A01787 INSTALLATION HOW TO SET UP YOUR UNIT GROUNDING INSTRUCTIONS RISK OF ELECTRICAL SHOCK. In the event of a shortcircuit, grounding reduces the risk of shock by providing an escape wire for the electric current. This air compressor must beproperly grounded. The portable air compressor is e...
Page 10 - Extension Cords; in good condition; Voltage and Circuit Protection; Circuit is not used to supply any other electrical needs.
10- ENG A01787 Extension Cords Using extension cords is not recommended. The use of extension cords willcause voltage to drop resulting in power loss to the motor and overheating.Instead of using an extension cord, increase the working reach of the air hoseby attaching another length of hose to its ...
Page 11 - Description of Operation; OPERATION; Know Your Air Compressor
11- ENG A01787 Description of Operation Become familiar with these controls before operating the unit. On/Auto/Off Switch (A) : Turn this switch ON to provide automatic powerto the pressure switch and OFF toremove power at the end of each use. Pressure Switch (B): The pressure switch automatically s...
Page 12 - How to Use Your Unit
12- ENG A01787 Cooling System (not shown) : This compressor contains an advanced design cooling system. At the heart of this cooling system is an engineered fan. It isperfectly normal for this fan to blow air through the vent holes in largeamounts. You know that the cooling system is working when ai...
Page 13 - Before Starting; Break-in instructions
Before Starting Break-in instructions Serious damage may result if the following break-ininstructions are not closely followed. This procedure is required before the air compressor is put into service and when the check valve or a complete compressor pump has been replaced. 1. Make sure the On/Auto/...
Page 14 - How to Use Remote Console:; connecting hose to tank quick-connect coupler.
How to Use Remote Console: When needed the remote console allows remote air regulation andcontrol closer to the work area. Reduce air pressure in tank to 60 psi maximum beforeremoving or connecting portable control panel and when connecting hose to tank quick-connect coupler. 1. Turn knobs counter c...
Page 15 - How to transport unit; When transporting do not lift; IMPORTANT
15- ENG A01787 How to transport unit The unit has a handle (a) for carrying and a handle (b) for pulling. 1. Grasp carrying handle (a) to lift unit. 2. Slide handle (b) out until it locks into place. 3. Pull unit as shown, do not push unit. NOTE: When transporting do not lift the unit to the point w...
Page 16 - MAINTENANCE; Customer Responsibilities; - more frequent in dusty or humid conditions; To Check Safety Valve
16- ENG A01787 MAINTENANCE Customer Responsibilities Daily oraftereachuse Beforeeachuse ● ● Yearly ● 1 1- more frequent in dusty or humid conditions Check Safety Valve Drain Tank Air Filter NOTE: See "Operation" section for the location of controls. To ensure efficient operation and longer l...
Page 17 - to cool prior to servicing.; If it is dirty, replace it with a new filter.; To Drain Tank; Remove the air tool or accessory.; NOTE
17- ENG A01787 Air Compressor Pump Intake and Exhaust Valves Once a year have a Trained Service Technician check the air compressor pumpintake and exhaust valves. Air Filter Inspection and Replacement Hot surfaces. Risk of burn. Compressor heads areexposed when filter cover is removed. Allow compres...
Page 18 - To Replace or Clean Check Valve; If needed the top panel may be removed to make parts accessible.; Note; the orientation; SERVICE AND ADJUSTMENTS; Unplug or disconnect electrical supply to the air compressor.
18- ENG A01787 To Replace or Clean Check Valve 1. Release all air pressure from air tank. See "To Drain Tank" in theMaintenance section. 2. Unplug outfit. NOTE: If needed the top panel may be removed to make parts accessible. 3. Using an adjustable wrench loosenoutlet tube nut at air tank an...
Page 19 - STORAGE
19- ENG A01787 STORAGE Before you store the air compressor, make sure you do the following: 1. Review the "Maintenance" section on the preceding pages and performscheduled maintenance as necessary. 2. Set the On/Auto/Off lever to "OFF". 3. Turn the regulator counterclockwise and set ...
Page 20 - TROUBLESHOOTING; PROBLEM; Check valve seat damaged.
20- ENG A01787 TROUBLESHOOTING Performing repairs may expose voltage sources, movingparts or compressed air sources, moving parts or compressed air sources. Personal injury may occur. Prior to attemptingany repairs, unplug the air compressor and bleed off all air tank airpressure. PROBLEM CAUSE CORR...
Page 21 - Adjust the regulated
21- ENG A01787 PROBLEM CAUSE CORRECTION It is normal for "some"pressure drop to occur. If there is an excessiveamount of pressure dropwhen the accessory is used,adjust the regulator followingthe instructions in the"Description of Operation"paragraph in the "OperationSection. NOTE...
Page 22 - Check fuse box for blown
22- ENG A01787 Regulator willnot shut off airoutlet. Damaged regulator. Replace. PROBLEM CAUSE CORRECTION Motor will notrun. Fuse blown, circuit breakertripped. 1. Check fuse box for blown fuse and replace asnecessary. Reset circuitbreaker. Do not use a fuseor circuit breaker withhigher rating than ...
Page 23 - NOTES
Page 24 - LIMITED WARRANTY
24- ENG A01787 LIMITED WARRANTY PORTER-CABLE CORPORATION warrants to the original purchaser that all products covered under this warranty are free from defects in material and workmanship. Products covered under this warranty include aircompressors, air tools, service parts, pressure washers, and ge...