Page 3 - WELCOME; RANGER
1 WELCOME Thank you for purchasing a Polaris vehicle, and welcome to our world-wide family of Polaris owners. We proudly produce an exciting line of utility and recreational products. • Snowmobiles• All-terrain vehicles (ATVs) and Quadricycles• RANGER utility vehicles • Victory motorcycles Always fo...
Page 5 - TABLE OF CONTENTS
3 TABLE OF CONTENTS Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6Features and Controls . . . . . . . . . . . . . . . . . . . 20Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42Emis...
Page 6 - INTRODUCTION; WARNING
4 INTRODUCTION The following signal words and symbols appear throughout this manual and on your vehicle. Your safety is involved when these words and sym-bols are used. Become familiar with their meanings before reading the manual. The safety alert symbol indicates a potential personal injury hazard...
Page 7 - Know all laws and regulations concerning the opera-; Vehicle Identification Numbers
5 INTRODUCTION As the operator of the vehicle, you are responsible for your personal safety, the safety of others (including your passenger), and the protec-tion of our environment. Read and understand your owner's manual, which includes valuable information about all aspects of your vehicle, includ...
Page 8 - SAFETY; Safety Training
6 SAFETY Failure to follow the warnings in this manual can result in serious injury or death. This Polaris vehicle is not a toy and can be hazardous to operate. A collision or rollover can occur quickly, even during routine maneuvers, if you fail to take proper precautions.Read and understand your o...
Page 9 - Rider Safety
7 SAFETY Rider Safety Serious injury or death can result if you do not follow the instructions and procedures listed here and throughout this manual. See the OPERATION section of the owner’s manual for proper operating procedures. Read and understand all warnings, cautions and operating procedures i...
Page 15 - For more information about Quadricycle safety,
13 SAFETY Rider Safety Always remove the ignition key when the vehicle is not in use to prevent unauthorized use or accidental starting. Always unlock the steering before starting the engine. See page 26. Hot components can cause serious burns and fire. Do not touch hot exhaust system components. Al...
Page 16 - Safe Riding Gear; Always wear protective clothing to reduce the chance of injury.; Helmet
14 SAFETY Safe Riding Gear Always wear protective clothing to reduce the chance of injury. Helmet Always wear a helmet that meets or exceeds established safety stan-dards. Approved helmets in the USA and Canada bear a U.S. Department of Transportation (DOT) label. Approved helmets in Europe, Asia an...
Page 17 - Eye Protection
15 SAFETY Safe Riding Gear Eye Protection Do not depend on eyeglasses or sunglasses for eye protection. When-ever riding a Polaris vehicle, always wear shatterproof goggles or use a shatterproof helmet face shield. Polaris recommends wearing approved Personal Protective Equipment (PPE) bearing marki...
Page 18 - Safety Labels and Locations; The following pages repeat the information found on each label.
16 SAFETY Safety Labels and Locations Warning labels have been placed on the vehicle for your protection. Read and follow the instructions on each label carefully. If a label becomes illegible or comes off, contact your Polaris dealer to purchase a replacement. Replacement safety labels are provided...
Page 19 - Reverse Override Warning/4X4 Caution
17 SAFETY Safety Labels and Locations General Alert (Multi-Lingual) Before you operate this vehicle, read the owner’s manual. 7173025 Reverse Override Warning/4X4 Caution WARNINGImproper use of the override button can lead to loss of control resulting in severe injury or death. Do not activate overr...
Page 20 - “No Passenger” Warning
18 SAFETY Safety Labels and Locations “No Passenger” Warning WARNINGNEVER ride as a passenger.Passengers can cause a loss of control, resulting in SEVERE INJURY or DEATH. 7175378 Tire Pressure/Load Alert TIRE PRESSURE IN PSI (KPa): Front: 7.0 psi (48.3 kPa)Rear: 5.0 psi (34.5 kPa) MAXIMUM WEIGHT CAP...
Page 21 - Clutch Cover Alert
19 SAFETY Safety Labels and Locations Clutch Cover Alert 7175826 Rack Warning, Front and Rear WARNING• DO NOT TOW FROM RACK OR BUMPER. Vehicle damage or tipover may result causing severe injury or death. Tow only from tow hooks or hitch. • Max. Rack Loads: Front 120 lbs. (54 kg) Rear 240 lbs. (109 k...
Page 22 - FEATURES AND CONTROLS; Switches; Mode/Reverse Override Switch; Push the hazard warning switch to cause all turn signal lights to
20 FEATURES AND CONTROLS Switches Mode/Reverse Override Switch This vehicle is equipped with a reverse speed limiter system. To gain additional wheel speed while backing, release the throttle and depress the override switch. Pressing the override switch while the throttle is open can cause loss of c...
Page 23 - Main Key Switch; LIGHTS ON; Engine Stop Switch
21 FEATURES AND CONTROLS Switches Main Key Switch End all electrical power to the vehicle. LIGHTS ON position turns the headlights on. Start the engine. The headlights are not on in this position. After starting the engine, release the key switch to the POSITION LIGHTS ON position. See page 45 for s...
Page 24 - Mirrors
22 FEATURES AND CONTROLS Mirrors Use the mirrors to assist in traffic maneuvers. Always check and adjust the mirrors before driving. Throttle Lever Failure to check or maintain proper operation of the throttle system can result in an accident if the throttle lever sticks during operation. Check the ...
Page 25 - Brakes; Foot Brake
23 FEATURES AND CONTROLS Brakes Aggressively applying the brakes when backing down a hill may cause rear tipover. Aggressively applying the brakes while moving forward may cause the rear wheels to skid and result in loss of control.Read this owner's manual and understand the operation of all brake s...
Page 26 - Parking Brake; Place the transmission in
24 FEATURES AND CONTROLS Brakes Parking Brake 1. Place the transmission in PARK. 2. Squeeze and release the brake lever two or three times, then squeeze and hold. 3. Push the parking brake lock forward to engage the lock. 4. Release the brake lever. 5. To release the parking brake lock, squeeze and ...
Page 27 - Automatic Transmission Gear Selector; Belt Life
25 FEATURES AND CONTROLS Electronic Power Steering (EPS) Electronic power steering (if equipped) engages when the ignition key is turned to the ON position. EPS remains engaged whether the vehicle is moving or idle. See page 33 for EPS Warning Indicator information. Automatic Transmission Gear Selec...
Page 28 - Steering Lock; Turn the handlebars to the full left position.; Insert the steering lock key and turn it clockwise.
26 FEATURES AND CONTROLS Steering Lock Lock the steering to prevent unauthorized use or theft of the vehicle. 1. Turn the handlebars to the full left position. Tip: The handlebars may also be locked in the full left position. 2. Insert the steering lock key and turn it clockwise. 3. Remove the key. ...
Page 29 - Front Rack/Compartment
27 FEATURES AND CONTROLS Front Rack/Compartment Release the front rack latches and remove the rack to gain access to the front compart-ment. To reinstall the rack, hold the rack as shown in the illustration. Position the front edge in the tabs, then push the rack downward and secure the latches. Acc...
Page 30 - All Wheel Drive System
28 FEATURES AND CONTROLS All Wheel Drive System The All Wheel Drive system is controlled by the 4X4 switch. ADC 4X4 Mode When the switch is on ADC 4X4, the ADC system allows engine braking to all four wheels when the vehicle descends a hill or incline. Always move the 4X4 switch to ADC 4X4 before as...
Page 32 - Engaging Active Descent Control; The ADC system will automatically engage when; Disengaging Active Descent Control; The ADC system will automatically disengage if
30 FEATURES AND CONTROLS Active Descent Control (ADC) System The ADC system allows engine braking to all four wheels when the vehicle descends a hill or incline. Always move the 4X4 switch to ADC 4X4 before ascending or descending a hill. Engaging Active Descent Control The ADC system will automatic...
Page 33 - Instrument Cluster
31 FEATURES AND CONTROLS Instrument Cluster Your vehicle is equipped with an instrument cluster that senses vehicle speed from a gear in the transmission. The instrument cluster measures distance in miles/kilometers as well as hours of operation. In addition to showing vehicle speed, the instrument ...
Page 34 - Rider Information Center; Gear Indicator; - This indicator displays gear shifter position.; Information Display Area; ters, engine hour meter and programmable service hour interval.
32 FEATURES AND CONTROLS Instrument Cluster Rider Information Center The rider information center is located in the instrument cluster. All seg-ments will light up for one second at start-up. If the instrument cluster fails to illuminate, a battery over-voltage may have occurred and the instrument c...
Page 36 - Speed Display Area
34 FEATURES AND CONTROLS Instrument Cluster Rider Information Center Speed Display Area Use the MODE button to toggle through the speed display options. MODE button operation is locked out at speeds above approximately 15 MPH (25 km/h). Tip: The reverse override switch also acts as a MODE button whe...
Page 38 - Method 1
36 FEATURES AND CONTROLS Instrument Cluster Rider Information Center Information Display Area Programmable Service Interval When the hours of engine operation equal the programmed service interval setting, the wrench icon will flash for 5 seconds each time the engine is started. When this feature is...
Page 39 - Press and release the SELECT button until the flashing check; See pages 38-41 for code definitions and failure descriptions.
37 FEATURES AND CONTROLS Instrument Cluster Rider Information Center Information Display Area Diagnostic Display Mode The EFI diagnostic display mode is for informational purposes only. Please see your Polaris dealer for all major repairs. The diagnostic mode is accessible only when the check engine...
Page 40 - Diagnostic Display Code Definitions
38 FEATURES AND CONTROLS Instrument Cluster Rider Information Center Diagnostic Display Code Definitions Open Load: There is a break in the wires that lead to the item listed in the chart (injector, fuel pump, etc.), or the item has failed. Short-to-Ground: The wire is shorted to ground between the ...
Page 41 - Sportsman 550 XP Diagnostic Codes
39 FEATURES AND CONTROLS Instrument Cluster Rider Information Center *Assumes unipolar configuration of stepper motor Sportsman 550 XP Diagnostic Codes Component Condition SPN FMI Throttle Position Sensor Voltage Too High 51 3 Voltage Too Low 51 4 Engine Temperature Sensor Voltage Too High 110 3 Vol...
Page 42 - Sportsman 850 XP / XP EPS Diagnostic Codes
40 FEATURES AND CONTROLS Instrument Cluster Rider Information Center Sportsman 850 XP / XP EPS Diagnostic Codes Component Condition SPN FMI Throttle Position Sensor Voltage Too High 51 3 Voltage Too Low 51 4 Engine Temperature Sensor Voltage Too High 110 3 Voltage Too Low 110 4 Temperature Too High ...
Page 44 - OPERATION
42 OPERATION Failure to operate the vehicle properly can result in a collision, loss of control, accident or overturn, which may result in serious injury or death. Read and understand all safety warnings outlined in the safety section of this owner’s manual. Break-In Period The break-in period for y...
Page 45 - Engine and Drivetrain Break-in
43 OPERATION Break-In Period Engine and Drivetrain Break-in 1. Fill the fuel tank with gasoline. See page 26. Always exercise extreme caution whenever handling gasoline. 2. Check the engine oil level on the dipstick. See page 67. Add oil if necessary to maintain the level between the safe and add ma...
Page 46 - Item
44 OPERATION Pre-Ride Checklist Failure to inspect and verify that the vehicle is in safe operating condi-tion before operating increases the risk of an accident. Always inspect the vehicle before each use to make sure it's in safe operating condition. Item Remarks Page Hand brake/lever travel Ensur...
Page 47 - Starting the Engine; Position the vehicle on a level surface; Cold Weather Operation
45 OPERATION Starting the Engine 1. Position the vehicle on a level surface 2. Place the transmission in PARK. Tip: The starter interlock will prevent the engine from starting if the transmission is in gear and the brake is not engaged. 3. Sit on the vehicle. Move the engine stop switch to RUN. 4. D...
Page 48 - Driving Procedures; Sit upright with both feet on the footrests. Keep both hands on the
46 OPERATION Driving Procedures 1. Wear protective riding gear. See page 14. 2. Perform the pre-ride inspection. See page 44. 3. Place the transmission in PARK. 4. Mount the vehicle from the left side. 5. Sit upright with both feet on the footrests. Keep both hands on the handlebars. 6. Start the en...
Page 49 - Turning the Vehicle; Steer in the direction of the
47 OPERATION Turning the Vehicle 1. Before turning, activate a turn signal to alert others of your intentions. Activate the left signal before a left turn. Activate the right signal before a right turn. 2. Steer in the direction of the turn, leaning your upper body to the inside of the turn while su...
Page 50 - Driving on Slippery Surfaces; Slow down when entering slippery areas.
48 OPERATION Driving on Slippery Surfaces Whenever driving on slippery or loose surfaces such as wet trails, gravel, snow or ice, follow these precautions: 1. Slow down when entering slippery areas. 2. Engage 4X4 before wheels begin to lose traction. NOTICE: Severe damage to drive train may occur if...
Page 51 - Driving Through Water; rent before crossing.
49 OPERATION Driving Through Water Follow these procedures when driving through water: 1. Check water depth and cur- rent before crossing. 2. Choose a crossing where both banks have gradual inclines. 3. Drive slowly. Avoid rocks and obstacles. 4. Avoid operating in water deeper than the bottom of th...
Page 52 - Driving Over Obstacles; Follow these precautions when operating over obstacles:
50 OPERATION Driving Over Obstacles Follow these precautions when operating over obstacles: 1. Always check for obstacles before operating in a new area. 2. Be alert. Watch the terrain. Use extra caution. 3. Never operate over large obstacles. 4. Avoid hazards such as logs, rocks and low branches. A...
Page 53 - Driving in Reverse; Follow these precautions when operating in reverse:
51 OPERATION Driving in Reverse Follow these precautions when operating in reverse: 1. Always check for obstacles or people behind the vehicle. 2. Avoid backing downhill. 3. Drive slowly. Apply the brakes lightly for stopping. 4. Avoid turning at sharp angles. 5. Never open the throttle suddenly. 6....
Page 54 - Driving Uphill
52 OPERATION Driving Uphill Whenever traveling uphill, follow these precautions: 1. Always move the 4X4 switch to ADC 4X4 before ascending or descending a hill. See page 30. 2. Drive straight uphill. 3. Avoid steep hills (25 ° maximum). 4. Avoid hills with slippery or loose surfaces. 5. Keep both fe...
Page 55 - If all forward speed is lost:
53 OPERATION Driving Uphill If all forward speed is lost: Keep your weight uphill. If the vehicle begins rolling downhill, never apply engine power. Never apply the brakes aggressively while rolling backwards. 1. Apply the brakes gradually. 2. When fully stopped, lock the hydraulic parking brake. 3....
Page 56 - Avoid hills with slippery or loose surfaces.
54 OPERATION Driving on a Sidehill (Sidehilling) Avoid crossing the side of a hill (sidehilling) if possible. If sidehilling is necessary, follow these precautions: 1. Slow down. 2. Shift body weight uphill. 3. Keep your feet on the footrests. 4. Avoid hills with slippery or loose surfaces. 5. Avoid...
Page 57 - Driving Downhill; Always move the 4X4 switch
55 OPERATION Driving Downhill When driving downhill, follow these precautions: 1. Always move the 4X4 switch to ADC 4X4 before ascending or descending a hill. See page 30. 2. Avoid hills with slippery or loose surfaces. 3. Never drive downhill at high speed. Slow down. 4. Drive straight downhill. Av...
Page 59 - With the transmission still in forward, start the engine.
57 OPERATION Turning Around on a Hill (K-Turn) 9. Lock the hydraulic parking brake. 10. Remount from the uphill side. Keep your weight uphill. 11. Apply the foot brake. 12. With the transmission still in forward, start the engine. 13. Squeeze and release the brake lever to release the parking brake....
Page 60 - Hauling Cargo
58 OPERATION Hauling Cargo Overloading the vehicle or carrying or towing cargo improperly can alter vehicle handling and may cause loss of control or brake instability. Always follow these precautions when hauling cargo.• Read and understand the load distribution warnings listed on the vehicle warni...
Page 61 - Towing Loads; • Always attach a towed load to the hitch point. Remove the hitch from
59 OPERATION Hauling Cargo Never exceed the weight capacities specified for your vehicle on warning labels and in the specifications section of this manual. Cargo weight should be evenly distributed (1/3 on the front rack and 2/3 on the rear rack) and mounted as low as possi-ble. When operating over...
Page 62 - Parking on an Incline; Always block the rear wheels on the downhill side.
60 OPERATION Parking on an Incline Avoid parking on an incline if possible. If it's unavoidable, follow these precautions: 1. Stop the engine. 2. Place the transmission in PARK. 3. Always block the rear wheels on the downhill side.
Page 63 - EMISSION CONTROL SYSTEMS; Noise Emission Control System
61 EMISSION CONTROL SYSTEMS Noise Emission Control System Do not modify the engine, intake or exhaust components, as doing so may affect compliance with governmental noise level requirements. Spark Arrestor Your Polaris vehicle has a spark arrestor that was designed for on-road and off-road operatio...
Page 64 - MAINTENANCE; Periodic Maintenance Chart; Severe Use Definition
62 MAINTENANCE Periodic Maintenance Chart Careful periodic maintenance will help keep your vehicle in the safest, most reliable condition. Inspection, adjustment and lubrication of important components are explained in the periodic maintenance chart. Inspect, clean, lubricate, adjust and replace par...
Page 65 - Maintenance Chart Key; Have an authorized Polaris dealer perform these services.
63 MAINTENANCE Periodic Maintenance Chart Improperly performing the procedures marked with a could result in component failure and cause an accident, which may result in serious injury or death. Always have an authorized Polaris dealer perform these services. Maintenance Chart Key X Perform these op...
Page 68 - Lubrication Guide
66 MAINTENANCE Lubrication Guide Check and lubricate all components at the intervals outlined in the Peri-odic Maintenance Chart beginning on page 62. Items not listed in the chart should be lubricated at the General Lubrication interval. The a-arms and lower control arms are lubricated at the facto...
Page 69 - Engine Oil; Oil Recommendations; PLUS; Oil Level
67 MAINTENANCE Engine Oil Oil Recommendations Polaris recommends the use of Polaris PS-4 PLUS Performance Syn- thetic 2W-50 4-cycle oil or a similar oil for this engine. See the table on page 66 for fluid recommendations, capacities and plug torques. Oil may need to be changed more frequently if Pol...
Page 70 - Oil and Filter Change; Start the engine. Allow it to warm up at idle for two to three min-
68 MAINTENANCE Engine Oil Oil and Filter Change See the table on page 66 for fluid recommendations, capacities and plug torques. Always change the oil and filter at the intervals outlined in the Periodic Maintenance Chart beginning on page 62. Always change the oil filter whenever changing oil. 1. P...
Page 72 - Transmission Oil; Oil Check; Add the recommended fluid; Oil Change; Place a drain pan under the gearcase. Remove the drain plug. Allow
70 MAINTENANCE Transmission Oil Polaris recommends the use of Polaris Synthetic Sportsman XP Trans-mission Fluid for this transmission. See the table on page 66 for fluid recommendations, capacities and plug torques. Always check and change the transmission oil at the intervals outlined in the Perio...
Page 73 - Fluid Check
71 MAINTENANCE Front Gearcase (Demand Drive) Fluid See the table on page 66 for fluid recommendations, capacities and plug torques. Always check and change the demand drive fluid at the inter-vals outlined in the Periodic Maintenance Chart beginning on page 62. See page 119 for the part numbers of P...
Page 74 - Rear Gearcase Oil; Position the vehicle on a
72 MAINTENANCE Rear Gearcase Oil See the table on page 66 for fluid recommendations, capacities and plug torques. Always check and change the rear gearcase oil at the intervals outlined in the Periodic Maintenance Chart beginning on page 62. See page 119 for the part numbers of Polaris products. The...
Page 75 - Position the vehicle on a level surface.
73 MAINTENANCE Rear Gearcase Oil Oil Change 1. Position the vehicle on a level surface. 2. Place a drain pan under the drain hole. 3. Remove the drain plug. Allow the oil to drain completely. 4. Clean and reinstall the drain plug with a new sealing washer. Torque to specification. 5. Remove the fill...
Page 76 - View the fluid level in the
74 MAINTENANCE Active Descent Control (ADC) Fluid If your vehicle is equipped with Active Descent Control, there are two fluid levels that must be maintained (demand drive fluid and ADC fluid). See page 71 for demand drive fluid maintenance. Check and change the ADC fluid level at the intervals outl...
Page 77 - Fluid Change; Position the vehicle on a level
75 MAINTENANCE Active Descent Control (ADC) Fluid Fluid Change 1. Position the vehicle on a level surface. Before performing the fluid change, allow the vehicle to sit for at least 30 minutes. 2. Thoroughly clean the areas around and on the ADC reservoir and bleeder valves (one on each side of the d...
Page 78 - Power Steering Unit
76 MAINTENANCE Power Steering Unit If your model is equipped with power steering, frequently clean the areas around and on the power steering unit to allow proper cooling. Clean these areas thoroughly. Cooling System The engine coolant level is controlled by the recovery system. Recovery system comp...
Page 79 - Cooling System; Recovery Bottle Coolant; Remove the bottle cap and add coolant as needed. Maintain the
77 MAINTENANCE Cooling System Recovery Bottle Coolant The recovery bottle fluid level can be viewed from inside the front right wheel well. Access the recovery bottle cap under the front storage com-partment. 1. View the fluid level in the bottle. 2. If the level is low, remove the front rack. 3. Re...
Page 80 - Radiator Coolant; through the radiator filler neck.
78 MAINTENANCE Cooling System Radiator Coolant To ensure that the coolant maintains its ability to protect the engine, Polaris recommends that you drain the system completely every two years and add a fresh mixture of antifreeze and water. Replace the coolant any time the cooling system has been dra...
Page 82 - Hand Brake
80 MAINTENANCE Brake Fluid Hand Brake The master cylinder is located on the left handlebar. Maintain the fluid level 6 mm below the top edge of the master cylinder. Do not overfill. 1. Position the vehicle on a level surface. Make sure the handlebars are straight. 2. View the fluid level through the...
Page 83 - Brake Inspections; Always keep brake fluid at an adequate
81 MAINTENANCE Brake Inspections The front and rear brakes are hydraulic disc brakes, activated by apply-ing the foot brake. The handlebar brake is also hydraulic. Both brake systems are self-adjusting. Perform the following checks to keep the brake systems in good operat-ing condition. Check more o...
Page 84 - Toe Alignment; Steering Assembly
82 MAINTENANCE Toe Alignment Use the following procedure to check the toe alignment of the vehicle. The recommended toe alignment is 1/8" to 1/4" (3-6 mm) toe out. Severe injury or death can result from improper toe alignment and adjustment. Do not attempt to adjust tie rod alignment. All ti...
Page 85 - Seat Removal; Grasp one side of the seat; Side Panel/Footwell Removal
83 MAINTENANCE Seat Removal 1. Grasp one side of the seat near the rear edge. 2. Pull upward abruptly to disengage the under-seat fasteners. 3. Remove the seat. Side Panel/Footwell Removal Remove the seat before removing a side panel. Remove the screws and rivets securing the side panel or footwell ...
Page 86 - Tires; Tire Tread Depth
84 MAINTENANCE Tires Operating your vehicle with worn tires, improperly inflated tires, non-standard tires or improperly installed tires will affect vehicle handling and could cause an accident resulting in serious injury or death. Always follow all tire maintenance procedures as outlined in this ma...
Page 87 - Wheel Installation; Place the wheel on the hub with the valve stem toward the outside; Wheel Nut Torque Specifications; Wheel Type; Cast Aluminum
85 MAINTENANCE Tires Wheel Installation 1. Place the transmission in PARK. 2. Place the wheel on the hub with the valve stem toward the outside and rotation arrows on the tire pointing toward forward rotation (if equipped). 3. Install the wheel nuts and finger-tighten them. 4. Lower the vehicle to t...
Page 88 - Air Filter; Remove the air box cover
86 MAINTENANCE Air Filter 1. Remove the seat. 2. Remove the air box cover screws, and remove the air box cover. 3. Remove the filter. 4. Remove the fabric type pre- filter from the main filter. Wash the pre-filter in soapy water, then rinse and let dry. 5. Reinstall the pre-filter over the main filt...
Page 89 - Fuse Replacement; Remove the suspect fuse from the fuse panel. If the fuse is blown,; Fuse Box
87 MAINTENANCE Fuse Replacement If the engine stops or will not start, or if you experience other electrical failures, a fuse may need replacement. Locate and correct any short cir-cuits that may have caused the blown fuse, then replace the fuse. Spare fuses are provided in the fuse box. 1. Remove t...
Page 90 - Lights; Headlight Beam Adjustment; The headlight beam can be adjusted slightly upward or downward.; light switch to high beam.
88 MAINTENANCE Lights Headlight Beam Adjustment The headlight beam can be adjusted slightly upward or downward. 1. Position the vehicle on a level surface. The headlight should be approximately 7.6 m from a wall. 2. Place the transmission in PARK. 3. Measure the distance from the floor to the center...
Page 91 - Headlight/Position Light Lamp Replacement
89 MAINTENANCE Lights Poor lighting can result in loss of control or an accident. Lights become dirty during normal operation. Wash the headlights and taillights frequently.Hot components can cause serious burns to skin. Do not service the headlamps until they've cooled. Headlight/Position Light Lam...
Page 92 - Rear Turn Signal Lamp Replacement
90 MAINTENANCE Lights Rear Turn Signal Lamp Replacement 1. Place the transmission in PARK. 2. Rotate the turn signal socket counterclockwise to remove it. 3. Remove the lamp. 4. Apply dielectric grease to the socket. 5. Install the new lamp. Test the lamp for proper operation. 6. Reinstall all compo...
Page 93 - Taillight/Brakelight Lamp Replacement
91 MAINTENANCE Lights Taillight/Brakelight Lamp Replacement 1. Place the transmission in PARK. 2. Rotate the taillight socket counterclockwise to remove it. 3. Remove the lamp. 4. Apply dielectric grease to the socket. 5. Install the new lamp. Test the lamp for proper operation. 6. Reinstall all com...
Page 94 - Spark Plugs; Spark Plug Recommendations; Rotate the spark plug cap 1/4 turn and pull it off the spark plug.; Plug Condition
92 MAINTENANCE Spark Plugs Spark Plug Recommendations Refer to the specifications section beginning on page 120 for the recom-mended spark plug type and gap for your vehicle. Torque spark plugs to specification. NOTICE: Using non-recommended spark plugs can result in serious engine damage. Always us...
Page 95 - Spark Plug Inspection; Normal Spark Plug
93 MAINTENANCE Spark Plugs Spark Plug Inspection Normal Spark Plug The normal insulator tip is gray, tan or light brown. There will be few combustion deposits. The electrodes are not burned or eroded. This indi-cates the proper type and heat range for the engine and the service. The tip should not b...
Page 96 - Vehicle Immersion
94 MAINTENANCE Vehicle Immersion If your vehicle becomes immersed, major engine damage can result if the machine is not thoroughly inspected. Take the vehicle to your dealer before starting the engine. If it's impossible to take your vehicle to a dealer before starting it, follow the steps outlined ...
Page 97 - Spark Arrestor; Place the transmission in
95 MAINTENANCE Spark Arrestor Failure to heed the following warnings while servicing the spark arrestor could result in serious injury or death. Never run the engine in an enclosed area. Remove any combustible materials from the area. Wear eye protection and leather work gloves. Do not stand behind ...
Page 98 - PVT System
96 MAINTENANCE PVT System Failure to comply with the instructions in this warning can result in severe injury or death.Do not modify any component of the PVT system. Doing so may reduce its strength so that a failure may occur at a high speed. The PVT system has been precision balanced. Any modifica...
Page 100 - When To Use Low Range and High Range; Condition
98 MAINTENANCE PVT System When To Use Low Range and High Range PVT Drying There may be some instances when water is accidently ingested into the PVT system. Use the following instructions to dry it out before operat-ing. 1. Position the vehicle on a level surface. 2. Remove the drain plug. Allow the...
Page 101 - Battery
99 MAINTENANCE Battery Improperly connecting or disconnecting battery cables can result in an explosion and cause serious injury or death. When removing the battery, always disconnect the negative (black) cable first. When reinstalling the battery, always connect the negative (black) cable last. Bat...
Page 102 - Battery Removal; Lift the battery out of the vehicle. Be careful not to tip a conven-
100 MAINTENANCE Battery Battery Removal 1. Remove the seat. 2. Disconnect the black (negative) battery cable first. 3. Disconnect the red (positive) battery cable last. 4. Disconnect the battery hold-down strap. 5. On conventional batteries, remove the battery vent tube. 6. Lift the battery out of t...
Page 103 - Battery Installation; Ensure that the battery is fully charged.
101 MAINTENANCE Battery Battery Installation Using a new battery that has not been fully charged can damage the bat-tery and result in a shorter life. It can also hinder vehicle performance. Follow the battery charging instructions on page 103 before installing the battery. 1. Ensure that the batter...
Page 104 - Battery Storage; for the part numbers
102 MAINTENANCE Battery Battery Storage Whenever the vehicle is not used for a period of three months or more, remove the battery from the vehicle, ensure that it's fully charged, and store it out of the sun in a cool, dry place. Check battery voltage each month during storage and recharge as needed...
Page 105 - fully charged
103 MAINTENANCE Battery Battery Charging (Conventional Battery) 1. Remove the battery from the vehicle to prevent damage from leak- ing or spilled electrolyte during charging. See page 100. 2. Charge the battery with a charging output no larger than 1/10 of the battery’s amp/hr rating. Charge as nee...
Page 106 - State of
104 MAINTENANCE Battery Battery Charging (Sealed Battery) Always verify battery condition before and 1-2 hours after the end of charging. State of Charge Voltage Action Charge Time (Using constant current charger @ standard amps specified on top of battery) 100% 12.8-13.0 volts None, check at 3 mos....
Page 107 - Cleaning and Storage; Washing the Vehicle; and the lower parts last.; Washing Tips
105 MAINTENANCE Cleaning and Storage Washing the Vehicle Keeping your Polaris vehicle clean will not only improve its appearance but it can also extend the life of various components. NOTICE: High water pressure may damage components. Polaris recommends washing the vehicle by hand or with a garden h...
Page 108 - safety; Polishing the Vehicle; Polishing Tips
106 MAINTENANCE Cleaning and Storage Washing the Vehicle If a high pressure water system is used for cleaning (not recommended), exercise extreme caution. The water may damage components and could remove paint and labels. Avoid directing the water stream at the follow-ing items: If an informational ...
Page 109 - Wash chrome wheels frequently. Use a mild detergent. Never use; Removing Corrosion
107 MAINTENANCE Cleaning and Storage Chrome Wheel Care (if equipped) Proper maintenance will protect chrome wheels from corrosion, pre-serve wheel life and ensure a "like new" appearance for many years. Chrome wheels exposed to road salt (or salt in the air in coastal areas) are more suscept...
Page 110 - Storage Tips; Clean the Exterior; disperse through the entire fuel delivery system.; Oil and Filter
108 MAINTENANCE Cleaning and Storage Storage Tips NOTICE: Starting the engine during the storage period will disturb the protective film created by fogging and damage could occur. Never start the engine during the storage period. Clean the Exterior Make any necessary repairs and then clean the vehic...
Page 111 - Fluid Levels
109 MAINTENANCE Cleaning and Storage Storage Tips Fluid Levels Inspect the following fluid levels. Change fluids as recommended in the Periodic Maintenance Chart beginning on page 62.• Demand drive unit (front gearcase)• ADC fluid (ADC models) (change every two years)• Rear gearcase• Transmission• B...
Page 112 - Inspect and Lubricate; Accessories
110 MAINTENANCE Cleaning and Storage Storage Tips Inspect and Lubricate Inspect all cables and lubricate all areas of the vehicle as recommended in the Periodic Maintenance Chart beginning on page 62. Battery Maintenance Remove the battery and recharge it as outlined on page 103. Store the battery i...
Page 113 - Transporting the Vehicle; Always tie the frame of the Quadricycle to the transporting unit
111 MAINTENANCE Transporting the Vehicle 1. Stop the engine. 2. Place the transmission in PARK. 3. Secure the fuel cap, oil cap and seat. 4. Always tie the frame of the Quadricycle to the transporting unit securely with suitable straps or rope. Do not attach tie straps to the front A-arm bolt pocket...
Page 114 - ADJUSTMENTS; Throttle Body/Idle RPM; Remove the three cover
112 ADJUSTMENTS Throttle Body/Idle RPM Idle RPM is preset by the manufacturer. If the engine idle speed is not satisfactory, please see your Polaris dealer for adjustment. Throttle Cable Freeplay 1. Remove the three cover screws from the right han-dlebar control and remove the cover. 2. With the han...
Page 115 - Throttle Cable Freeplay; throttle lever to ensure the idle speed settles.
113 ADJUSTMENTS Throttle Cable Freeplay 4. Place the transmission in PARK. 5. Start the engine and allow the idle to stabilize. If necessary, tap the throttle lever to ensure the idle speed settles. 6. If idle speed remains above or below the recommended setting (see specification pages), verify the...
Page 116 - Camber and Caster
114 ADJUSTMENTS Camber and Caster The camber and caster are non-adjustable. Front and Rear Springs The front and rear shock absorber springs are adjusted by rotating the adjuster either clockwise or counter-clockwise to increase or decrease spring tension. Accessory springs are available through you...
Page 117 - TROUBLESHOOTING; Possible Cause
115 TROUBLESHOOTING Drive Belt Wear/Burn Possible Cause Solution Driving onto a pickup or tall trailer in high range Use low range during loading. Starting out going up a steep incline Use low range or turn around using the K-turn (see page 56). Driving at low RPM or ground speed (3-7 MPH) Drive at ...
Page 118 - Engine Doesn't Turn Over
116 TROUBLESHOOTING Engine Doesn't Turn Over Engine Turns Over, Fails to Start Engine Backfires Possible Cause Solution Low battery voltage Recharge the battery to 12.8 VDC Loose battery connections Check all connections and tighten Loose solenoid connections Check all connections and tighten Possib...
Page 119 - Engine Pings or Knocks
117 TROUBLESHOOTING Engine Pings or Knocks Engine Runs Irregularly, Stalls or Misfires Possible Cause Solution Poor quality or low octane fuel Replace with recommended fuel Incorrect ignition timing See your dealer Incorrect spark plug gap or heat range Set gap to specs or replace plugs Possible Cau...
Page 120 - Engine Stops or Loses Power
118 TROUBLESHOOTING Engine Stops or Loses Power Engine Overheating Possible Cause Solution Out of fuel Refuel, cycle key to ON position three times for 5 seconds each, then start Kinked or plugged fuel vent line Inspect and replace Water is present in fuel Replace with new fuel Fouled or defective s...
Page 121 - POLARIS PRODUCTS; Part
119 POLARIS PRODUCTS Part Number Description Engine Lubricant 2870791 Fogging Oil (12 oz./355 ml Aerosol) 2876244 PS-4 PLUS Performance Synthetic 2W-50 4-Cycle Oil (qt./.95 l) 2876245 PS-4 PLUS Performance Synthetic 2W-50 4-Cycle Oil (gal./3.8 l) Gearcase / Transmission Lubricants 2877606 Synthetic ...
Page 122 - SPECIFICATIONS
120 SPECIFICATIONS * Based on EU Directive 76/432/EC Sportsman 550 XP Maximum Weight Capacity 575 lbs. (261 kg) Dry Weight 732 lbs. (332 kg) Fuel Capacity 5.25 gal. (20 l) Engine Oil Capacity 2 qts. (1.9 l) Coolant Capacity 2 qts. (1.9 l) Rear Gearcase Oil Capacity 7.1 oz. (210 ml) Demand Drive Flui...
Page 123 - Clutching
121 SPECIFICATIONS Clutching *EBS models require no helix/spring adjustment Sportsman 550 XP Transmission H/L/N/R/P Gear Reduction, Low 5.034:1 Gear Reduction, Reverse 4.508:1 Gear Reduction, High 2.693:1 Drive Ratio, Front 3.818:1 Drive Ratio, Rear 3.7:1 Tires/Pressure, Front 26x8-14 AT / 7 psi (48...
Page 124 - Sportsman 850 XP / XP EPS
122 SPECIFICATIONS * Based on EU Directive 76/432/EC Sportsman 850 XP / XP EPS Maximum Weight Capacity 575 lbs. (261 kg) Dry Weight 784 lbs. (356 kg) (XP)796 lbs. (361 kg) (XP EPS) Fuel Capacity 5.25 gal. (20 l) (XP)4.5 gal. (17 l) (XP EPS) Engine Oil Capacity 2 qts. (1.9 l) Coolant Capacity 2 qts. ...
Page 126 - WARRANTY; LIMITED WARRANTY
124 WARRANTY LIMITED WARRANTY Polaris Industries Inc., 2100 Highway 55, Medina, MN 55340, gives a TWO YEAR LIMITED WARRANTY on all components of the Polaris Quadricycle against defects in material or workmanship. This warranty covers the parts and labor charges for repair or replacement of defective...
Page 128 - HOW TO OBTAIN WARRANTY SERVICE
126 WARRANTY HOW TO OBTAIN WARRANTY SERVICE If your Quadricycle requires warranty service, you must take it to a Polaris dealer autho-rized to repair Polaris Quadricycles. When requesting warranty service you must present your copy of the Warranty Registration form to the dealer. (THE COST OF TRANS-...
Page 129 - MAINTENANCE LOG
127 MAINTENANCE LOG Present this section of your manual to your dealer each time your vehicle is serviced. This will provide you and future owners with an accurate log of maintenance and ser-vices performed. DATE MILES (KM) OR HOURS TECHNICIAN SERVICE PERFORMED / COMMENTS