Page 2 - PREFACE
PREFACE This Maintenance Manual describes the field maintenance methods for OKIPAGE 6e and OKIPAGE6ex LED Page Printers. This manual is written for use by service persons. Please note that you should refer to the PrinterHandbook for the handling and operating methods of the equipment.
Page 3 - CONTENTS
CONTENTS 1. CONFIGURATION ..................................................................................... 1 - 1 1.1 System Configuration ........................................................................ 1 - 1 1.2 Printer Configuration .......................................................
Page 6 - CONFIGURATION; System Configuration
1 - 1 1. CONFIGURATION 1.1 System Configuration OKIPAGE 6e and OKIPAGE 6ex consist of control and engine blocks in the standard configura-tion, as shown in Figure 1-1. In addition, the options marked with asterisk(*) are available. Figure 1-1 Power Supply and Sensor PCB Electrophotographic Processin...
Page 7 - Printer Configuration
1 - 2 1.2 Printer Configuration The printer unit consists of the following hardware components: • Electrophotographic Processor • Paper Feeder • Main Control PCB • Operator Panel (OKIPAGE 6ex Only) • Power Supply Unit • PS Board (OKIPAGE 6ex Only) The printer unit configuration is shown in Figure 1-...
Page 8 - Optional Configuration; OKIPAGE 6e; Legal/Universal cassette
1 - 3 1.3 Optional Configuration The options shown below are available for use with OKIPAGE 6e and OKIPAGE 6ex. These areavailable separately from the printer unit. (1) 1MB Memory Expansion Board (OKIPAGE 6e/6ex) (2) SIMM Memory OKIPAGE 6e :1/2/4/8/16 Mbyte OKIPAGE 6ex :1/2/4/8/16/32 Mbyte (3) Legal...
Page 10 - Specification
1 - 5 1.4 Specification (1) Type Desktop (2) External dimensions Height 6.3” (160 mm) (excludes protruding Width 12.6” (320 mm) portion) Depth 14.17” (360 mm) (3) Weight 8 kg (4) Developing method Dry electrophotography Exposing method LED stationary head (5) Paper used <Type>• Standard paper ...
Page 12 - Safety Standards; Certification Label
1 - 7 1.5 Safety Standards 1.5.1 Certification Label The safety certification label is affixed to the printer at the location described below. OKIPAGE 6e OKIPAGE 6ex 120V OKIPAGE 6e OKIPAGE 6ex 230V
Page 14 - CAUTION
1 - 9 1.5.3 Warning/Caution Marking The following warning and caution markings are made on the power supply board. ENGLISHHeatsink and transformer core present risk of electric shock. Test before touching.FRENCHLe dissipateur thermique et le noyau du transformateur présentent des risques de chocélec...
Page 15 - OPERATION DESCRIPTION
Page 16 - OKIPAGE 6e block diagram is shown in Figure 2-1.
2 - 1 2. OPERATION DESCRIPTION OKIPAGE 6e, OKIPAGE 6ex consists of a Main Control PCB, a power supply/sensor board, aPostScript board (OKIPAGE 6ex), an operator panel and an electrophotographic processmechanism. The soft operator panel is used for operation and status display of OKIPAGE 6e and OKIPA...
Page 17 - Figure 2-1 OKIPAGE 6e Block Diagram
2 - 2 Figure 2-1 OKIPAGE 6e Block Diagram 1MB Memory Board (Option) Charge roller Transfer roller Developing roller Toner supply roller Cleaning roller Heater High voltage generation circuit Heater drive circuit LED Head FAN Drum Motor Registration Motor 1 Chip CPU Reset circuit Low voltage generati...
Page 18 - Figure 2-2 OKIPAGE 6ex Block Diagram
2 - 3 Figure 2-2 OKIPAGE 6ex Block Diagram PS Board with RAM LocalTalk I/F (RS422 I/F) Charge roller Transfer roller Developping roller Toner supply roller Cleaning roller Heater High voltage generation circuit Heater drive circuit LED Head FAN Drum Motor Registration Motor Resident RAM 1M x 16 DRAM...
Page 19 - Control Board; PS Board
2 - 4 2.1 Control Board The control board consists of a single chip CPU, Program & Font ROM's, one or two DRAMs, anEEPROM, a host interface circuit, and a mechanism driving circuit. (1) Single chip CPU The single chip CPU is a custom CPU (32-bit internal bus, 16-bit or 32-bit external bus, 25.54...
Page 23 - Power Supply Board; This circuit generates the following voltages.
2 - 8 2.4 Power Supply Board The power supply board consists of an AC filter circuit, a low voltage power supply circuit, a highvoltage power supply circuit, heater drive circuit, and photosensors. (1) Low Voltage Power Supply Circuit This circuit generates the following voltages. Output voltage Use...
Page 24 - Paper running direction; The sensor layout diagram is shown in Figure 2-3.
2 - 9 Figure 2-5 Outlet sensor Exit roller Heat roller Transfer roller Paper sensor Registration roller Inlet sensor 1 Inletsensor 2 Tonersensor Paperend sensor Hopping roller Paper running direction The sensor layout diagram is shown in Figure 2-3. Sensing state ON: Paper exists. OFF: No paper exis...
Page 25 - Electrophotographic Process; Electrophotographic Process Mechanism
2 - 10 2.5 Electrophotographic Process 2.5.1 Electrophotographic Process Mechanism This mechanism actuates the printing of image data supplied by the control board on the paperby electrophotographic process. The layout of the electrophotographic process mechanism is shown in Figure 2-6.
Page 31 - Process Operation Descriptions
2 - 16 2.5.3 Process Operation Descriptions (1) Hopping and Feeding Hopping and feeding motions are actuated by a single registration motor in the mechanismas shown below: The registration motor turning in direction "a" drives the hopping roller. The registration motorturning in direction ...
Page 32 - Hopping; Paper
2 - 17 (a) Hopping 1 For hopping, the registration motor turns in direction "a" (CW direction) anddrives the hopping roller to advance the paper until the inlet sensor turns on (inthis case, the registration gear also turns, but the registration roller is preventedfrom turning by the one-way...
Page 33 - Image drum
2 - 18 (b) Feeding 1 When hopping is completed, the registration motor turning in direction "b"(CCW direction) drives the registration roller to advance the paper (in this case,the hopping gear also turns, but the hopping roller is prevented from turning bythe one-way bearing). 2 The paper i...
Page 40 - C). A safety thermostat cuts voltage supply to the; Separation claw
2 - 25 (6) Fusing When the image transfer is completed, the toner image is fused to the paper by heat andpressure as the paper with unfused toner image passes between the heater roller and theback-up roller. The heater roller with Teflon coating incorporates a 400W heater (Halogenlamp), which heats ...
Page 41 - Cleaning roller
2 - 26 (7) Cleaning When the transfer is completed, the residual toner left on the image drum is attracted to thecleaning roller temporarily by static electricity, and the image drum surface is cleaned. (8) Cleaning of rollers The charge, transfer and cleaning rollers are cleaned for the following c...
Page 42 - Paper Jam Detection
2 - 27 2.6 Paper Jam Detection The paper jam detection function monitors the paper condition when the power is turned on andduring printing. When any of the following conditions arises, this function interrupts the printingprocess. If any of the following errors is encountered, printing can be recov...
Page 43 - Paper Feed Timing Chart
2 - 28 Paper Feed Timing Chart Hopping Paper feed Paper feed Drum motor Registration motor Paper end sensor Inlet sensor Paper sensor Outlet sensor Jam Monitor Top to top Top to bottom Top to bottom Bottom to bottom Checking forpaper form Paper size check (paper width) Monitoring paper input jam Mon...
Page 45 - Cover Open
2 - 30 2.7 Cover Open When the stacker cover is opened, the cover open microswitch on the power/sensor board isturned off to cut +5V supply to the high voltage power supply circuit. This results in the interruptionof all high-voltage outputs. At the same time, the CVOPN signal is sent to the control...
Page 46 - Toner Low Detection; Magnet
2 - 31 2.8 Toner Low Detection • Device The Toner Low Detection device consists of a stirring gear which rotates at a constant rate,a stirring bar and a magnet on the stirring bar. The stirring bar rotation is driven by the linkto the protrusion in the stirring gear. • Operation Toner Low is detecte...
Page 47 - or; The toner sensor is not monitored while the drum motor is in halt.
2 - 32 TONER FULL state t1 240 ms < t1 < 1.5 sec 4.875 sec. TNRSNS-N TONER LOW state t1 t1 > 1.5 sec. or t1 < 240 ms 4.875 sec. TNRSNS-N • When the Toner Low state is detected 2 times consecutively, Toner Low is established. • When the Toner Full state is detected 2 times consecutively, ...
Page 48 - PARTS REPLACEMENT
Page 49 - Precautions for Parts Replacement
3 - 1 3. PARTS REPLACEMENT The section explains the procedures for replacement of parts, assemblies, and units in the field.Only the disassembly procedures are explained here. For reassembly, reverse the steps ofdisassembly procedure. 3.1 Precautions for Parts Replacement (1) Before starting the par...
Page 50 - Table 3-1 Service Tools
3 - 2 [Service Tools] The tools required for field replacement of printed circuit boards and units are listed in Table 3-1. Table 3-1 Service Tools No. No. 1-100 Philipsscrewdriver Q' ty Place of use Remarks Service Tools 1 2 3 4 5 6 7 8 9 No. 2-100 Philipsscrewdriver No. 3-100 screwdriver No. 5-200...
Page 51 - Parts Layout; This section describes the layout of main parts of the equipment.
3 - 3 3.2 Parts Layout This section describes the layout of main parts of the equipment. [Lower base unit] Figure 3-1 Stacker cover assy View A Back-up roller Eject roller assy Transfer roller Diselectrification bar Registration roller Pulse motor (main) Pulse motor(registration) Fusing unit Toner c...
Page 54 - How to Change Parts; with white; Printer unit
3 - 6 3.3 How to Change Parts This section explains how to change parts and assemblies listed in the disassembly diagrambelow. In the parts replacement procedure, those parts marked with the part number inside ● with white letters are RSPL parts. Printer unit Upper cover (3.3.1) Motor assy (3.3.8) H...
Page 62 - Idle gear
3 - 14 3.3.8 Motor Assy (1) Remove the upper cover (see 3.3.1). (2) Remove the lower base unit (see 3.3.7). (3) Stand the lower base unit on its side as shown, and unlock two clamp levers, then remove the motor assy 1 . 1 Idle gear Reduction gear Idle gear Clamp lever
Page 66 - latch
3 - 18 3.3.12 Transfer Roller (1) With the power switch turned off, unplug the AC power cord from the outlet. (2) Open the stacker cover. (3) Release TR gear 1 by unlocking the latch 4 of the main unit (never apply an excessive force when unlocking the latch). (4) Lift the right side of the transfer...
Page 67 - and remove the fusing unit; Caution: Fusing unit assy may be hot. Use care when handling.
3 - 19 3.3.13 Fusing Unit Assy (1) Remove the upper cover (see 3.3.1). (2) Remove the lower base unit (see 3.3.7). (3) Remove the stacker cover assy (see 3.3.10). (4) Remove four screws 1 and remove the fusing unit 2 . Caution: Fusing unit assy may be hot. Use care when handling. Note: When installi...
Page 69 - Inlet sensor 2; Clamp
3 - 21 3.3.15 Sensor Plate (Inlet) (1) Remove the upper cover (see 3.3.1). (2) Remove the lower base unit (see 3.3.7). (3) Press the clamps of three sensor plates (inlet) 1 , and remove the sensor plates by pressing them upward from the bottom side. 1 1 Inlet sensor 2 Inlet sensor 1 Paper sensor Cla...
Page 73 - View A
3 - 25 3.3.19 Sensor Plate (Paper Supply) (1) Remove the upper cover (see 3.3.1). (2) Remove the lower base unit (see 3.3.7). (3) Press the clamp of the sensor plate (paper supply) 1 , and remove it from the base plate 2 . 1 View A 1 View A 2
Page 79 - ADJUSTMENT
Page 80 - Maintenance Functions
4 - 1 Figure 4-1 4. ADJUSTMENT 4.1 Adjustment (OKIPAGE 6e) This chapter describes the adjustment necessary when replacing a part. The adjustment is madeby changing the parameter value set in EEPROM on the Main Control PCB by means of a printerdriver or by a maintenance utility program. The maintenan...
Page 85 - The corresponding type is changed.
4 - 6 Figure 4-4 (4) Product set Product (ID) of the printer is set. Product which is available at present is only MDL (Model). Up to 32 alphanumeric characters can be inputted. The corresponding type is the type supporting the ID down- load command. For an unsupported type, no character can be inpu...
Page 86 - -6 Correspondence to non-corresponding product ID printer
4 - 7 2 -6 Correspondence to non-corresponding product ID printer When the ID of the printer is not corresponding, a dialog for selecting the correspondingprinter name is displayed. When the printer name is set, it is registered in the initializationfile and processed as a corresponding printer also...
Page 91 - Adjustment When Replacing a Part; LED head drive time setting
4 - 12 Parts LED head Image drum unit Drum counter reset (Refer to the user's manual for details.) LED head drive time Required Adjustment Control P.C.B. Upload/Download EEPROM data The last 3 digits indicates the luminous energy of the LED head. Luminous energy indications 070 | 314 4.3 Adjustment ...
Page 93 - Adjustment When Replacing a Part (OKIPAGE6ex: 600dpi LED head)
4 - 14 Parts LED head Image drum unit Drum counter reset (Refer to the User's Manual.) LED head drive timeHead Type Required Adjustment Main Control Board EEPROM data Upload/Download (See 4.3.1 4 .) Last 3 digits represent the LED head marking number. Luminous intensity marking 027 | 154 1224G2 or o...
Page 95 - Setting; xxxxxx
4 - 16 Setting Example: Method for setting the parameter to 19 (for case where the previous parameter setting was 8). LCD display after operation Turn the POWER switch on while holding the FORM FEED and ENTER keys down. Press + or - key, until "19" is displayed. Press the ENTER key. Turn the...
Page 96 - EEPROM upload has been completed.
4 - 17 4.3.3 Uploading/Downloading EEPROM data When the controller printed circuit board is replaced, the contents of the old EEPROM shallbe copied to the new EEPROM on the new board to preserve customer settings. For thepurpose, use the EEPROM operation on the Option of the Maintenance Utility. (Se...
Page 97 - PERIODICAL MAINTENANCE
Page 98 - Periodical Replacement Parts; The parts are to be replaced periodically as specified below:; Cleaning; Cleaning of LED Lens Array
5 - 1 5. PERIODICAL MAINTENANCE 5.1 Periodical Replacement Parts The parts are to be replaced periodically as specified below: Part name Condition for replacement Cleaning Remarks • Toner cartridge About 2,000 sheets of • LED head. Consumables paper have been printed. • Image drum About 20,000 sheet...
Page 99 - back and forth horizontally several times to clean the head.; Note: Gently press the LED head cleaner onto the LED lens array.; LED lens array
5 - 2 (1) Set the LED head cleaner to the LED lens array as shown in the figure, then slide the cleaner back and forth horizontally several times to clean the head. Note: Gently press the LED head cleaner onto the LED lens array. LED lens array (2) Throw the cleaner away. LED head cleaner
Page 100 - TROUBLESHOOTING PROCEDURES
Page 101 - Troubleshooting Tips; (1) Check the basic check points covered in the user’s manual.; Check Points before Correcting Image Problems
6 - 1 6. TROUBLESHOOTING PROCEDURES 6.1 Troubleshooting Tips (1) Check the basic check points covered in the user’s manual. (2) Gather as much information about the problem from the customer as possible. (3) Inspect the equipment under the conditions close to those in which the problem had occurred....
Page 102 - Preparation for Troubleshooting
6 - 2 Status message display Ready LED display : OFF : BLINKING : ON : Undefined 6.4 Preparation for Troubleshooting (1) PC display (OKIPAGE 6e) The failure status of the printer is displayed by the display of the PC. Take proper correctiveaction as directed by messages which are being displayed on ...
Page 103 - Problems; Troubleshooting Flow; Status Message/Trouble List
6 - 3 Problems Problemsindicated by errormessage Image troubles(and troubles whichare not indicated bymessage) Carry out a detailed troubleshooting with the troubleshooting chart. See 6.5.2. Carry out a troubleshootingwith the troubleshooting chart. See 6.5.3. Troubleshoot from the status message li...
Page 104 - PC display status message
6 - 4 Category Controller errors Controller Error An error occured in the controller. – Normal operation cannot be ensured.Turn the power off, then back on to restart. – If normal operation is not recovered by this restart procedure, replace the Main Control PCB. PC display status message Trouble or...
Page 112 - ERROR nn
6 - 12 Category Controller errors ERROR nn Error Remedy LCD status message Trouble or status Remedy Replace the Main Control PCB. 0n A fault occurred in the controller.n = Exception Code Replace the Main Control PCB. 10 An error was detected by program ROM check. Replace the Main Control PCB. 20 An ...
Page 118 - LCD status message; Trouble or status; emulate
6 - 18 Category Daily status Normal operation. The printer is in the off-line mode.The second line indicates the emulation. emulate: HP4, AdobePS LCD status message Trouble or status Remedy Post Script mode only.The printer is processing data Post Script mode only.The printer is in the middle of a j...
Page 123 - PWR SAVE
6 - 23 Category Daily status Normal operation. – Check the printer setting of the host. – Check the printer job data to see if there is any un-supported or illegal operation in the data. The printer is in the power-saving mode. This message is displayed together with other message on the first line....
Page 124 - Status Message Troubleshooting
6 - 24 6.5.2 Status Message Troubleshooting If the problems are not correctable by using the status message trouble list, follow thetroubleshooting flowcharts given here to deal with them. No. Trouble Flowchart number 1. The printer does not work normally after the power is turned on. 1 -1 (OKIPAGE ...
Page 136 - Image Troubleshooting; Problem
6 - 36 6.5.3 Image Troubleshooting Procedures for troubleshooting for the cases of abnormal image printouts are explained below.Figure 6-3 below shows typical abnormal images. Problem Flowchart number Images are light or blurred entirely (Figure 6-3, A ) 1 Dark background density (Figure 6-3, B ) 2 ...
Page 140 - Cyclic error
6 - 40 5 Cyclic error Frequency Remedy Image drum 3.71” (94.2 mm) Replace or clean the image drum unit. Developing roller 1.66” (44.4 mm) Replace the image drum unit. Toner supply roller 2.27” (57.8 mm) Replace the image drum unit. Charging roller 1.56” (39.6 mm) Replace the image drum unit. Cleanin...
Page 146 - WIRING DIAGRAM
Page 147 - WIRING DIAGRAM; Interconnect Signal Diagram; Centronics Parallel I/F
7 - 1 7. WIRING DIAGRAM 7.1 Interconnect Signal Diagram SQCR-N TRSEL1-N SCLK-N THERM-CMP PSIN1 CVOPN-N WRSNS DOUT-P 0VL DIN +5V +5V +5V +5V 0VL 0VL +30V +30V TRSEL2-N HEATON-N 0VP -8V 0VP +8V 0VP TRSEL3-N CN11 CN8 CN3 CN2 CN1 M RMPH1-N RMPH1-P RMPH2-N RMPH2-P Registration Motor 1 2 3 4 M DMPH1-N DMP...
Page 148 - OKIPAGE 6ex
7 - 2 OKIPAGE 6ex SQCR-N TRSEL1-N SCLK-N THERM-CMP PSIN1 CVOPN-N WRSNS DOUT-P 0VL DIN +5V +5V +5V +5V 0VL 0VL +30V +30V TRSEL2-N HEATON-N 0VP -8V 0VP +8V 0VP TRSEL3-N CN11 CN8 CN3 CN2 CN1 M RMPH1-N RMPH1-P RMPH2-N RMPH2-P Registration Motor 1 2 3 4 M DMPH1-N DMPH1-P DMPH2-N DMPH2-P Main (Drum) Motor...
Page 149 - PCB Layout and Connector Signal List; • OKIPAGE 6e
7 - 3 L5C- L6A- 7.2 PCB Layout and Connector Signal List (1) Control Board • OKIPAGE 6e : L5C or L5D-PCB • OKIPAGE 6ex : L6A-PCB LED head Printer front side Printer front side Printer front side Contact face Contact face LED head Operator panel OKIPAGE 6ex OKIPAGE 6e OKIPAGE 6ex 14 — 1 14 — 1 6 — 1 ...
Page 152 - Excitation sequence
7 - 6 • CN3 Pin Assignment To Regist motor 1 2 3 4 1 2 3 4 O O O O Signal Description RMPH1-N RMPH1-P RMPH2-N RMPH2-P Coil 1-N Coil 1-P Coil 2-N Coil 2-P PIN NO. I/O 2 4 1 3 Line Color Step No. Yellow Black Orange Brown 1 + + - - PIN NO. 2 - + + - 3 - - + + 4 + - - + Turning direction Clockwise as v...
Page 156 - POWER Pin Assignment
7 - 10 • POWER Pin Assignment (To power supply/sensor board) Signal SQCR-N SCLK-N PSIN1 WRSNS OVL +5V +5V OVL +30V TRSEL2 OVP OVP OVP I/O* I I I I C I I C I O C C C Pin No. 2 4 6 8 10 12 14 16 18 20 22 24 26 Signal TRSEL1 THERM-CMP CVOPN-N DOUT-P DIN +5V +5V OVL +30V HEATON-N -8V +8V TRSEL3 I/O O I ...
Page 159 - CN1 Pin Assignment
7 - 13 PS Board (OKIPAGE6ex)• CN1 Pin Assignment To LocalTalk (RS422) 8 7 4 6 1 2 3 4 5 6 7 8 NC I O C I O NC I Signal Description NC SYNC TXD- SG RXD- TXD+ NC RXD+ Not used Transmit data - Signal ground Receive data - Transmit data + Receive data + PIN NO. I/O 5 2 1 3
Page 161 - Resistance Check
7 - 15 Orange Yellow Brown Black M 1 2 3 4 1 2 3 4 Thermostat Heater Thermistor Unit Registration motor Main (drum) motor Fusing Unit Circuit Diagram Illustration Resistance Between pins 1 and 2: 18.6 Ω Between pins 3 and 4: 18.6 Ω Between pins 1 and 2: 12.6 Ω Between pins 3 and 4: 12.6 Ω Between pi...
Page 163 - Short Plug Setting; Factory
7 - 17 7.4 Short Plug Setting (1) Main Control Board • OKIPAGE 6e : L5C-PCB • OKIPAGE 6ex : L6A-PCB L5C- L6A- • Short plug settings Factory Short plug Plug setting Description setting SP2 3 +5 V is supplied to pin 18 of Centronicsparallel I/F connector. 1 High level is supplied to pin 18 Centronicsp...
Page 166 - PARTS LIST
Page 167 - Figure 8-1 Lower Base Unit; B F
8 - 1 8. PARTS LIST Figure 8-1 Lower Base Unit OKIPAGE 6e OKIPAGE 6ex Q K -1 K -2 L -1 L -2 M S N B F E 4 5 6 -2 6 -3 0 9 2 H J -1 6 -1 2 W V C A D U 3 R I P G 3 2 2 1 -1 1 -2 T X Y 0 9 Z O 8 Q -2 Q -1 \ [ Q -2 Q -3 J -2
Page 171 - Figure 8-3 Base unit
Figure 8-3 Base unit I 8 J 6 0 F 9 H 7 C 5 4 E 3 A 4 E M 2 1 D K L 8 - 5
Page 173 - • Printer side
A - 1 Appendix A CENTRONICS PARALLEL INTERFACE 1) Connector • Printer side : 36-pin receptacle(single port) Type 57-40360-12-D56 (made by Daiichi Denshi) orequivalent • Cable side : 36-pin plugType 57-30360 (made by Daiichi Denshi) or equivalentPlug-552274-1 (AMP), 552073-1 (AMP) or equivalent 2) Ca...
Page 174 - Table of parallel I/F signals
A - 2 3) Table of parallel I/F signals Pin No. 1 2-9 10 11 12 13 14 15 16 17 18 19 20-27 28 29 30 31 32 33 34 35 36 Signal Name Data Strobe Data Bit n Acknowledge Busy Paper End Select Auto Feed — 0V Chassis Groud 5V 0V 0V 0V 0V 0V Input Prime Fault 0V — — Select In Signal Direction → Printer ↔ Prin...
Page 178 - Press; contents of the LCD of the operator panel by using and keys.; Interface Parameter Setting (OKIPAGE 6ex)
A - 6 "PARALLEL I/F" is displayed on the LCD. ENTER Copies NEXT Demo LAST Paper Size + - ON-LINE MENU 1 Menu 2 MENU 1 Menu 2 Press Key. ENTERCopies Ready Ready PARALLELI/F Ready OFF-LINEHP4 Item I-PRIME Contents of Display Function OFFON I-PRIME signal ignoredI-PRIME signal effective Factory...
Page 180 - Appendix B
B - 1 Appendix B LOCALTALK (RS422) SERIAL INTERFACE 1) Connector • Printer side : 8-pin mini DIN receptacle Type TCS7187-01-201 (made by HOSHIDEN) or equivalent • Cable side : 8-pin mini DIN plug Type TCP7180-01-110 (made by HOSHIDEN) or equivalent 2) Cable • To be shielded cable • Cable length Loca...
Page 183 - Press key for 2 seconds to enter the menu mode (level 2), then press; Press key.; JAM RECV
B - 4 a) LocalTalk ↔ RS422 switching Ready OFF-LINEAdobe PS Press key for 2 seconds to enter the menu mode (level 2), then press key, 7 times. Ready ADOBE PSSETUP Press key. ENTER PowerSave MENU 1 Menu 2 MENU 1 Menu 2 Ready JAM RECV Press key, 6 times. MENU 1 Menu 2
Page 187 - User Maintenance Mode; This mode uses the menu for function selection.
C - 1 Appendix C DIAGNOSTICS TEST 1. Maintenance Modes • The maintenance modes consist of the user maintenance mode opened to the user, and thesystem and engine maintenance modes for service personnel level. • Press the Menu key to update each category. The operation returns to the first category af...
Page 189 - System Maintenance Mode
C - 3 1.2 System Maintenance Mode (1) The system maintenance mode is set when the power is turned ON while keeping the Recover key pressed down. (2) This mode adopts the menu for function selection. (3) The method for exit from this mode depends on the setting. (4) The system maintenance mode provid...
Page 191 - Engine Maintenance Mode
C - 5 1.3 Engine Maintenance Mode (1) The engine maintenance mode is activated when the power is turned ON while keeping the Form Feed key and Enter key pressed down. (2) This mode adopts the menu for function selection. (3) The method for exit from this mode depends on the setting. (4) The engine m...
Page 193 - Engine maintenance mode menu system
C - 7 0 mm *+ 0.5 mm.+ 3.5 mm- 4.0 mm.- 0.5 mm ENG MNT PRINTPOS0 mm * DRUM CNTT nnnnnn DRUM CNT nnnnnn LCD display Press theMenu key. Press theMenu key. Press theMenu key. Press the+ or - key. LED HEADNo. 25 * Press theMenu key. Be sure to check that it is set to 0 mm. No. 9No. 10.No. 25 *.No. 40 Pr...
Page 195 - Factory User Setting Operation; Turn the power ON while keeping the Menu key and NEXT+ key press down.
C - 9 1.4 Factory User Setting Operation • Switching of ODA, OEL, and OKI-INT users settings is possible with the factory user settingoperation. • The user factory user setting operation is carried out by turning the power ON while keepingboth the Menu key and the NEXT+ or LAST- key pressed down. (1...
Page 196 - Purpose of the Maintenance Utility
D - 1 Appendix D MAINTENANCE UTILITY OVERVIEW 1. OVERVIEW A Maintenance Utility for the OKI LED printers (hereinafter referred to as the Maintenance Utility)is an application program that runs on the Microsoft Windows 3.1 and Windows 95. It is a software designed to set various settings such as prin...
Page 197 - Software Configuration; The Maintenance Utility consists of the following files.
D - 2 1.3 Software Configuration The Maintenance Utility consists of the following files. (1) Maintenance Utility ("MNTDRV.EXE") The Maintenance Utility executable file.It handles user interface (display control) and handling of messages transmitted from theWindows. (2) Initialization File (...
Page 198 - MAIN MENU DIALOG
D - 3 2. MAIN MENU DIALOG When the Maintenance Utility is triggered, it reads out menu setting, counter data and versiondata to display on the Main Dialog Box to prompt operator input. Maintenance items are grouped for display in the following manner. (1) Engine Menu Display/Set Engine Menu settings...
Page 199 - Engine Menu Group; In the Engine Menu Group, following items may be set.
D - 4 2.1 Engine Menu Group In the Engine Menu Group, following items may be set. (1) Print Position Display Print Position Setting item Correct print start position. Setting range –4.00 mm ~ +3.5 mm F/W default 0.00 mm (2) LED Head Drive Time Display LED Head Marking No. Setting item Adjust LED hea...
Page 201 - Engine Counter Group; In the Engine Counter Group, following items may be set.
D - 6 (9) Enter The values set at the time of the clicking of the "Enter" button is entered as a new setting value. (10) Cancel The value set at the time of the clicking of the "Cancel" menu is cleared. 2.2 Engine Counter Group In the Engine Counter Group, following items may be set....
Page 202 - Status Monitor
D - 7 Status Message Initializing Normal Status Initializing On-Line Ready Off-Line Ready Data Exist Data Exist Power save mode Ready Power Saving Print demo Printing Demo Print menu Printing Menu Print fonts Printing Fonts Status Message Toner low Warning Ready Toner Low Toner Sensor problem Ready ...
Page 204 - Recoverable Alarm
D - 9 Status Message Paper Size Error Jam & Size Error Paper Size Error Input Jam Paper Input Jam Feed Jam Paper Feed Jam Exit Jam Paper Exit Jam Status Message Page Buffer Overflow Recoverable Alarm Page Buffer Overflow Macro Buffer Overflow Macro Buffer Overflow DLL Buffer Overflow DLL Buffer ...
Page 205 - Unrecoverable Error
D - 10 Status Message Controller Error Unrecoverable Error Controller Error Program ROM Check Error Program ROM Check Error Font ROM Check Error Font ROM Check Error Resident RAM Check Error Resident RAM Check Error EEPROM Check Error EEPROM Check Error Option ROM Check Error Option Software ROM Che...
Page 206 - Test Print Button; Local Print
D - 11 2.4 Test Print Button It diaplys the Test Print Dialog and performs local print or test file print. 2.4.1 Local Print Upon selection of button, it transmits local print command to the printer. No. 1 Menu Status Print Menu Print Item Print Test Item 2 Demonstration Demo Print 3 Printer Availab...
Page 207 - Option Button; It displays the Option Menu Dialog.; About Button
D - 12 2.5 Option Button It displays the Option Menu Dialog. For details, refer to 3. Option Menu Dialog. 2.6 About Button It opens the About Dialog box to display information on the Maintenance Utility and the printerfirmware. 2.7 Reload Button It performs the same operation as that of the program ...
Page 208 - Exit Button; It ends the Maintenance Utility.
D - 13 2.8 Exit Button It ends the Maintenance Utility. Before it closes, it shows a dialog box to confirm whether to renew the setting when the menusettings displayed on the Engine Menu and the User Default Environment do not match. When "Yes" is selected: It writes the setting of the Menu ...
Page 209 - OPTION MENU DIALOG; Option Menu items are grouped into three categories.; Reset Engine Button
D - 14 3. OPTION MENU DIALOG It displays the Option Menu Dialog and performs functions listed on the menu. Option Menu items are grouped into three categories. (1) EEPROM Operation It displays and sets the Engine menu settings. (2) H/W Check It checks the printer hardware. (3) Product set Product (I...
Page 211 - SETUP DIALOG; The figure below shows a typical Setup Dialog.
D - 16 4. SETUP DIALOG The Setup Dialog is displayed upon selection of "Setup" in the Main Menu Dialog. Environmentsetting language selection and printer port selection are made on the menu. The figure below shows a typical Setup Dialog. (1) Printer Language It designates printer environment...
Page 215 - OUTLINE; Functions; • Paper that can be used:; External View and Component Names; Paper Feed Cover
E - 4 1. OUTLINE 1.1 Functions This optional Multi-Purpose Feeder is installed on the front section of the printer, and it suppliespaper automatically through the operation of pulse motor, which is driven by signals sent fromthe printer.The main functions are: • Paper that can be used: [Paper Types]...
Page 216 - MECHANISM DESCRIPTION; General Mechanism
E - 5 2. MECHANISM DESCRIPTION 2.1 General Mechanism The Multi-Purpose Feeder feeds the paper into the printer by receiving the signal from the printer,which drives the pulse motor inside the Multi-Purpose Feeder, and this motion is conveyed torotate roller-A and B. The paper is delivered from the s...
Page 217 - Precautions Concerning Parts Replacement; removing the Multi-Purpose Feeder from the printer.
E - 6 3. PARTS REPLACEMENT This section covers the procedures for the disassembly, reassembly and installations in the field.This section describes the disassembly procedures, and for reassembly procedures, basicallyproceed with the disassembly procedures in the reverse order. 3.1 Precautions Concer...
Page 218 - Table 3-1 Service Tools; Service tools
E - 7 [Service Tools] Table 3-1 shows the tools required for the replacement of printed circuit boards and units in thefield. Table 3-1 Service Tools No. Service tools No. 1-100 Philipsscrewdriver Q'ty Remarks No. 2-100 Philipsscrewdriver 2 ~ 2.5 mm screws 3 ~ 5 mm screws N0. 3-100 screwdriver N0. 5...
Page 219 - This section describes the layout of the main components.; Upper Frame
E - 8 3.2 Parts Layout This section describes the layout of the main components. Upper Frame Stepping Motor OLEV-11 PCB Separator Roller-B Roller-A Link Figure 3-1
Page 220 - Parts Replacement Methods
E - 9 3.3 Parts Replacement Methods This section describes the parts replacement methods for the components listed in thedisassembly order diagram below. Multi-Purpose Feeder Link (3.3.1) Separator (3.3.2) OLEV-11 PCB (3.3.3) Stepping motor (3.3.4) Planet gear (3.3.5) Roller-A (3.3.6)
Page 223 - Sensor Plate
E - 12 3.3.3 OLEV-11 PCB (1) Remove the upper frame (see 3.3.2 steps (1) through (3)).(2) Remove the connector 1 . (3) Remove the 2 screws 2 , and remove the OLEV-11 PCB 3 . When mounting the printed circuit board, be careful to make sure that the sensor plate is beingset correctly. 1 2 3 3 Sensor P...
Page 226 - Sensor Lever
E - 15 3.3.6 Roller-A and B While only the removal procedure for roller-A is described here, the removal procedure for roller-B is basically same. When removing roller-B, however, be careful not to deform the sensor lever. (1) Remove the upper frame (see 3.3.2 steps (1) through (3)).(2) Remove the s...
Page 227 - TROUBLESHOOTING; Precautions Prior to the Troubleshooting
E - 16 4. TROUBLESHOOTING 4.1 Precautions Prior to the Troubleshooting (1) Go through the basic checking items provided in the Operator Guide.(2) Obtain detailed information concerning the problem from the user.(3) Go through the checking in the conditions similar to that in which the problem occurr...
Page 230 - Troubleshooting Method; Problem occurs
E - 19 4.3 Troubleshooting Method When a problem occurs, go through the troubleshooting according to the following procedure. Problem occurs Problem displayed bythe message Troubleshootingaccording to theStatus Message List(see 4.3.1) Carry out detailedtroubleshootingaccording to the Troubleshooting...
Page 232 - CONNECTION DIAGRAM; Interconnection Diagram; Stepping motor
E - 21 5. CONNECTION DIAGRAM 5.1 Interconnection Diagram OLEV-11 PCB CN3 M Stepping motor CN2 To the Printer or High Capacity Second Paper Feeder 2 M-T31 M-T44 M-T13 M-T2 OPTPSIN-N OPTSCLK-N OPTSD-P OPTSDR-N OVP + 30V OVL + 5V-P FG FG 1 2 3 4 5 6 7 8 9 10
Page 233 - PCB Layout
Page 239 - Figure 1-1 External View and Component Names
F - 4 1. OUTLINE 1.1 Functions The printer is mounted on top of this High Capacity Second Paper Feeder, and it supplies paperautomatically through the operation of pulse motor (Hopping), which is driven by signals sent fromthe printer.The main functions are: • Paper that can be used: [Paper Type] • ...
Page 240 - General Mechanicsm; Bias Roller
F - 5 2. MECHANISM DESCRIPTION 2.1 General Mechanicsm The High Capacity Second Paper Feeder feeds the paper into the printer by receiving the signalfrom the printer, which drives the pulse motor inside the High Capacity Second Paper Feeder.This motion is converyed to rotate the One-way clutch of the...
Page 241 - removing the High Capacity Second Paper Feeder from the printer.
F - 6 3. PARTS REPLACEMENT This section covers the procedures for the assembly, disassembly and installations in the field.This section describes the disassembly procedures, and for assembly procedures, basicallyproceed with the disassembly procedures in the reverse order. 3.1 Precautions Concerning...
Page 243 - Front Support Plate
F - 8 3.2 Parts Layout This section describes the layout of the main components. Figure 3-1 Front Support Plate OLEV-12 PCB Pulse Motor Hopping Roller Shaft Assembly One-way Cluch Gear Paper Cassette
Page 244 - High Capacity Second Paper Feeder
F - 9 3.3 Parts Replacement Methods This section describes the parts replacement methods for the components listed in thedisassembly order diagram below. High Capacity Second Paper Feeder Pulse motor (hopping) (3.3.1) OLEV-12 PCB (3.3.2) Hopping roller shaft assembly and One-wayclutch gear (3.3.3)
Page 255 - Figure 6-1 High Capacity Second Paper Feeder
F - 20 6. PARTS LIST Figure 6-1 High Capacity Second Paper Feeder 4 6 3 8 2 7 1 9 5
Page 256 - Table 6-1 High Capacity Paper Feeder
F - 21 Table 6-1 High Capacity Paper Feeder No. Description Oki-J Part No. ODA Part No. Q’ty Remark 1 Hopping roller 3PP4083-6020P1 1 Same as the printer unit. shaft 2 One-way clutch 4PB4083-6024P1 51228901 1 Same as the printer unit. gear 3 Pulse motor 4PB4083-6075P1 56510701 1 4 OLEV-12 PCB 4YA412...
Page 257 - OKI Data Corporation
OKI Data Corporation 11-22, Shibaura 4-chome, Minato-ku, Tokyo 108, JapanTel: +81 (Japan)-3 (Tokyo)-5445-6159 Fax: +81-3-5445-6188 Printed in Japan