Nikon CM200 - Manual

vii SAFETY INFORMATION Product Safety and RF Exposure Compliance ATTENTION! This radio is restricted to occupational use only to satisfy FCC RF energy exposure requirements . Before using this product, read the RF energy awareness information and operating instructions in the Product Safety and RF E...

Chapter 1 INTRODUCTION 1.0 Scope of Manual This manual is intended for use by service technicians familiar with similar types of equipment. It contains service information required for the equipment described and is current as of the printing date. Changes which occur after the printing date may be ...

1-2 INTRODUCTION 3.0 Replacement Parts Ordering 3.1 Basic Ordering Information When ordering replacement parts or equipment information, the complete identification number should be included. This applied to all components, kits, and chassis. If the component part number is not known, the order shou...

Radio Model Information 1-3 3.6 Parts Identification Radio Products and Services Division (RPSD)*(United States and Canada)1-800-422-4210, menu 3 * The Radio Products and Services Division (RPSD) was formerly known as the Accessories and Aftermarket Division (AAD) 4.0 Radio Model Information The mod...

Chapter 2 MAINTENANCE 1.0 Introduction This chapter provides details about the following: • Preventive maintenance (inspection and cleaning). • Safe handling of CMOS and LDMOS devices. • Disassembly and reassembly of the radio. • Repair procedures and techniques. • Installation of Option Boards. 2.0...

2-2 MAINTENANCE Cleaning Internal Circuit Boards and Components Isopropyl alcohol (100%) may be applied with a stiff, non-metallic, short-bristled brush to dislodge embedded or caked materials located in hard-to-reach areas. The brush stroke should direct the dislodged material out and away from the...

Repair Procedures and Techniques — General 2-3 4.0 Repair Procedures and Techniques — General Parts Replacement and Substitution When damaged parts are replaced, identical parts should be used. If the identical replacement part is not locally available, check the parts list for the proper Motorola p...

2-4 MAINTENANCE 6.0 Radio Disassembly - Detailed The procedure to remove and replace a Control Head, Top Cover or Transceiver Board is similar for all models of radio. A typical procedure is therefore shown followed by specific disassembly procedures for Control Heads on radio models without a displ...

2-6 MAINTENANCE 6.2 Top Cover Removal 1. Place the radio in a vertical position as shown in Figure 2-4. Figure 2-4 Top Cover Removal (Chassis Vertical). 2. Insert the flat screw driver near the ‘T’ and push the plastic cover up until it pops over the ‘T’ mount boss. Perform the same function on the ...

Radio Disassembly - Detailed 2-7 6.3 Main Shield Removal 1. Insert the screw driver in the gap between the main shield and chassis (speaker cutout area) and push the shield up. See Figure 2-6. 2. Lift the cover from the chassis. Figure 2-6 Main Shield Removal 6.4 PA Shield and DC Cable Removal 1. Re...

2-8 MAINTENANCE Figure 2-8 PA Shield and DC Cable Removal (for High Power Models) 6.5 PA Clip and Main PCB Removal (for Low Power Models) 1. Remove the screw that attaches the PA clip to the chassis. See Figure 2-9. 2. Remove the PA clip. 3. Remove all the screws that fix the PCB to the chassis. 4. ...

2-10 MAINTENANCE 6.7 Disassembly of Control Head - CM200 1. Disconnect the flat cable from the Control Head PCB connector. See Figure 2-11. 2. Remove the PCB from the keypad assembly. 3. Remove the LENs from the rubber keypad assembly. 4. Remove the keypad assembly from the control head housing by l...

Radio Disassembly - Detailed 2-11 6.8 Disassembly of Control Heads - CM300/PM400 1. Disconnect the flat cable from the Control Head PCB connector. See Figure 2-12. 2. Remove the PCB from the keypad assembly. 3. Remove the LCD assembly from the rubber keypad assembly. 4. Remove the keypad assembly fr...

2-12 MAINTENANCE 7.0 Radio Assembly 7.1 Chassis Assembly (for Low Power Models) 1. Ensure that the Fuji Poly Thermal Pad is on the small pedestal located on the PA compartment of the chassis. 2. Verify that the potentiometer is soldered properly. 3. Take the main PCB and smear thermal paste on LDMOS...

Radio Assembly 2-13 10. Take the main shield and place it on the chassis. Check that the corners of the main shield are seated properly on the corner supports. 11. Take the main seal and place it inside the top cover. Verify that the main seal is seated prop- erly on its placement ribs and all aroun...

2-14 MAINTENANCE 7.5 Option Board Installation 1. Follow the disassembly procedure in paragraphs 6.1 to 6.3. 2. Remove and discard the 4xM3 screws holding the main pcb and replace with the 4 spacers provided. Torque the spacers to 10 lbs. 3. Insert the jumper flex into the connector on the option bo...

Radio Exploded Mechanical Views and Parts Lists 2-15 8.0 Radio Exploded Mechanical Views and Parts Lists 8.1 Radio Assembly - 1-25 W Models Figure 2-14 Radio Assembly - 1-25 W Models Table 2-1 Radio Assembly Parts List - 1-25 W Models Item No. Description Part Number 1 Upper Cover 1589224U01 2 Main ...

Service Aids 2-19 9.0 Service Aids Table 2-5 lists the service aids recommended for working on the radio. While all of these items are available from Motorola, most are standard workshop equipment items, and any equivalent item capable of the same performance may be substituted for the item listed. ...

Chapter 3 TRANSCEIVER PERFORMANCE TESTING 1.0 General These radios meet published specifications through their manufacturing process by utilizing high- accuracy laboratory-quality test equipment. The recommended field service equipment approaches the accuracy of the manufacturing equipment with few ...

3-2 TRANSCEIVER PERFORMANCE TESTING 3.0 RF Test Mode When the radio is operating in its normal environment, it is not possible to test all individual aspects of the transmitter and receiver performance. Therefore a special “test mode” is used to allow the service technician to perform certain functi...

Chapter 4 RADIO TUNING AND PROGRAMMING 1.0 Introduction This chapter provides an overview of the Customer Programming Software (CPS) and tuner program designed for use in a Windows 98/ME/NT/2000 environment. Table 4-1 Software Installation Kits Radio Tuning Setup 2.0 CPS Programming/Flashing Setup w...

4-2 RADIO TUNING AND PROGRAMMING 3.0 CPS Programming/Flashing Setup Ribless The CPS programming setup, shown in Figure 4-2 is used to program and flash the radio using the Radio front Telco connector. Figure 4-2 CPS Programming/Flashing Setup Cable with Internal RIB 4.0 CPS Programming Setup with RI...

CPS Programming Setup with RIB (Accessory Connector) 4-3 5.0 CPS Programming Setup with RIB (Accessory Connector) The CPS programming setup, shown in Figure 4-4 is used to program the radio using the Radio rear accessory connector. Figure 4-4 CPS Programming Setup Cable with RIB and Rear Adapter Cab...

4-4 RADIO TUNING AND PROGRAMMING 7.0 Radio Tuning Setup A personal computer (PC), Windows 95/98/NT and a tuner program are required to tune the radio. To perform the tuning procedures, the radio must be connected to the PC, radio interface box (RIB), and test equipment setup as shown in Figure 4-6. ...

Chapter 5 POWER UP SELF-TEST 1.0 Error Codes Turning on the radio starts a self-test routine that checks the RAM, ROM checksum, EEPROM hardware, and EEPROM checksum. If these checks are successful, the radio generates two high-pitched self-test pass tones. If the self-test is not successful, one low...

Chapter 6 ACCESSORIES & CONNECTOR PIN FUNCTIONS 1.0 Accessories To order, refer to Chapter 1 (paragraph 3.0 - ‘Replacement Parts Ordering’) of this manual. 1.1 Antennas VHF HAD4006_ 136 - 144 MHz, 1/4 Wave Roof Mount HAD4007_ 144 - 150.8 MHz, 1/4 Wave Roof Mount HAD4008_ 150.8 - 162 MHz, 1/4 Wav...

6-2 ACCESSORIES & CONNECTOR PIN FUNCTIONS 1.2 Audio 1.3 Alarms and Accessories HMN3596_ Compact Palm Microphone (Std. Mic) HMN1035_ Heavy Duty Microphone RMN5029_ Enhanced Keypad Microphone RMN5018_ Mag One Microphone (Low Cost) (6 months warranty only) RMN5019_ Mag One Keypad Microphone (Low Co...

Accessories 6-3 1.4 Control Station 1.5 Public Address 1.6 Cables 1.7 Mounting HPN4002_ Desktop Power Supply 1-25 W HPN4001_ Desktop Power Supply 25-60 W HMN3000_ Black Desk Microphone RLN5390_ Desktop Tray with Speaker RLN5391_ Desktop Tray without Speaker RLN5492 Low Power Control Station Kit (1-2...

6-4 ACCESSORIES & CONNECTOR PIN FUNCTIONS 1.8 Data - CES Wireless Technologies 1.9 Peripherals RDN7364_ Base Modem RDN7367_ Mobile Display Terminal with GPS RDN7368_ Mobile Display Terminal RDN7369_ Stand Alone Modem with GPS RDN7370_ Interface Cable, 3 ft RDN7376_ Interface Cable, 15 ft RDN7372...

Accessory Connector Pin Function 6-5 2.0 Accessory Connector Pin Function Pin Function Description 1 External Speaker (-) Connect external 8 or 4 ohms speaker to pin 1 and 16.Caution: Bridge-type output. Neither pin 1 or 16 is grounded. 2 External Mic Audio Input impedence:500 ohms80 mV rms at 1 kHz...

Chapter 7 MODEL CHART AND TEST SPECIFICATION 1.0 Low Power Radios 1.1 146-174 MHz CM200/CM300/PM400 Model Chart VHF2, 1-25 W, 146-174 MHz Model Description AAM50KNC9AA1AN CM200 146-174 MHz, 1-25 W, 4 CH AAM50KNF9AA1AN CM300 146-174 MHz, 1-25 W, 32 CH AAM50KNF9AA3AN PM400 146-174 MHz, 1-25 W, 64 CH I...

Low Power Radios 7-3 1.3 Specifications General Specification VHF2 UHF2 Frequency Range: 146-174 MHz 438-470 MHz Frequency Stability(-30 ° C to +60 ° C, 25 ° C Ref.) ±2.5 PPM Channel Capacity: CM200 - 4 CM300 - 32 PM400 - 64 Channel Spacing: 12.5/20/25 kHz Power Supply: 13.8 Vdc (11 Vdc - 16.6 Vdc) ...

7-4 MODEL CHART AND TEST SPECIFICATION Transmitter Specification VHF2 UHF2 Power Output 1-25W Conducted/Radiated Emissions: -36 dBm < 1 GHz -30 dBm > 1 GHz Audio Response: (from 6 dB/oct. Pre-Emphasis, 300 to 3000Hz) TIA603 and CEPT Tx Audio Distortion < 3% Modulation Limiting: ±2.5 kHz @ 1...

High Power Radios 7-5 2.0 High Power Radios 2.1 136-162 MHz CM300 Model Chart 2.2 146-174 MHz CM200/CM300/PM400 Model Chart VHF1, 25-45 W, 136-162 MHz Model Description AAM50JQF9AA1AN CM300 136-162 MHz, 25-45 W, 32 CH Item Description X PMUD1946_ CM300 Super Tanapa VHF1, 25-45 W, 32 CH X PMUD1962_ C...

7-10 MODEL CHART AND TEST SPECIFICATION 3.0 MIL Standards MIL STDS 810 C, D, and E: Applicable to UHF and VHF Specifications (8.2 and 8.4) Military Standards 810 C, D, & E: Parameters/Methods/Procedures 810C 810D 810E Applicable MIL-STD Methods Procedures Methods Procedures Methods Procedures Te...

Radius CM200 ™ / CM300 ™ & Motorola PM400 ™ Commercial Series Mobile Radio Basic Service Manual MOTOROLA, the Stylized M Logo, and Radius are registered in the US Patent & Trademark Office.All other product or service names are the property of their respective owners. © 2004 Motorola, Inc. A...