Page 2 - Precautions for Safety; and; , serious results could occur depending on the state.; DANGER; Not applicable in this manual.; WARNING; lead to electric shocks.
Precautions for Safety Always read the specifications issued by the machine maker, this manual, related manuals and enclosed documents before starting installation, operation, programming, maintenance or inspection to ensure correct usage. Thoroughly understand the basics, safety information and pre...
Page 3 - CAUTION; Items related to noise
CAUTION 1. Items related to noise Always treat the shield cables indicated in this manual with grounding measures such as cable clamps. Separate the signal wire from the drive line/power line when wiring. 2. Items related to installation Install the unit on noncombustible material. Installation dire...
Page 4 - Spark
FCU6-DX561 CONNECTION AND MAITENANCE MANUAL CONTENTS I . CONNECTION MANUAL 1. OUTLINE ..................................................................................................................... I -1 2. CONFIGURATION .............................................................................
Page 5 - II
II . MAINTENANCE MANUAL 1. EXPLANATION OF MODULE FUNCTIONS ................................................................ II -1 1.1 FX2N-80BMT-NC Card ....................................................................................... II -1 2. FAULT DIAGNOSIS .....................................
Page 6 - CONNECTION MANUAL
Page 8 - System Configuration
2. CONFIGURATION 2.1 System Configuration I -2 2. CONFIGURATION 2.1 System Configuration 0 OPEN CBUS 2 CBUS 1 M I T S U B I S H I M D S - B - S V J 2 Remote I/O unitFCU6- DX561 Remote I/O unit DX1 Servo drive u nitMDS-B/ C1-V1/ V2- Spindle drive unitMDS-B/ C1-SP- MDS-B-SPJ2- Power supp...
Page 9 - General Specification; Unit name; General specifications; Power sp
3. INSTALLATION 3.1 General Specification I -3 3. INSTALLATION 3.1 General Specification Unit name Remote I/O unit Type name FCU6-DX561 During operation 0 to 55°C * Note Ambient temperature During storage –20 to 60°C During operation 45 to 75% RH (with no dew condensation) Ambient humidity During st...
Page 10 - Noise Countermeasures
3. INSTALLATION 3.2 Noise Countermeasures I -4 3.2 Noise Countermeasures 3.2.1 Connection of FG (Frame Ground) The frame should basically be grounded at one ground point. Connect the control unit and base I/O unit's and remote I/O unit's 0V (RG) to the FG on the 24VDC stabilized power supply side. D...
Page 11 - (2) Cables which require shield clamp with connector cases
3. INSTALLATION 3.2 Noise Countermeasures I -5 3.2.2 Shield Clamping of Cables (1) Cables requiring ground connection with lead wire The FG wire of the RIO cable (R211) connected between the base I/O and each remote I/O unit must be connected to the grounding plate near the unit. 4 ST No . POWER R U...
Page 12 - Coil; S K
3. INSTALLATION 3.2 Noise Countermeasures I -6 3.2.3 Connecting Spark Killers Connect a spark killer on the coil or contact in parallel for noise countermeasures. Use spark killers which are 0.033 to 0.1µF, 10 to 120 Ω . Coil Co nt ac t E S K SK
Page 13 - space for ventilation.; Always observe the installation direction.
3. INSTALLATION 3.3 Installation I -7 3.3 Installation Each unit is installed in the sealed structure cabinet as a principle. When installing into the cabinet, refer to the following drawings to consider the unit's heat dissipation and wiring, and secure enough space for ventilation. (1) Install the...
Page 14 - Mounting Conditions; Plug all clearances.; parts and cause damage.
3. INSTALLATION 3.4 Mounting Conditions I -8 3.4 Mounting Conditions (1) Parts, highly susceptible to dust, are mounted with a high density inside the unit. Always use a sealed structure for the cabinet, and provide the following treatments. • Always plug the cable inlet with packing, etc., to preve...
Page 15 - SYSTEM CONNECTION; General System Diagram
4. SYSTEM CONNECTION 4.1 General System Diagram I -9 4. SYSTEM CONNECTION 4.1 General System Diagram F G SV1 CF10 CF11 R000 MC1 MC1 MC1 CF11 CF10 AUX2 EMG BASE-T F010 F050 R000 ON O F F MC MC R S T MC FG F G R A MDS-B-SVJ2- ∗∗ MDS-B-SP- ∗∗∗ IM CN1A CN1B L1L2L3 L+ L- MC1 L11L21 SH21 CN5 CN4 OSA253S M...
Page 16 - CONNECTION OF UNIT; Names of Each Part; connection; Front view; Bottom view
5. CONNECTION OF UNIT 5.1 Names of Each Part I -10 5. CONNECTION OF UNIT The methods for connecting to each unit and device are briefly explained in this chapter. 5.1 Names of Each Part (1) 24VDC input connector (2) Connector 1 for encoder (speed signal) connection (Note) (3) Connector 2 for encoder...
Page 17 - Unit Connection System Diagram; Name Explanation; Connected with encoder via spindle amplifier.
5. CONNECTION OF UNIT 5.2 Unit Connection System Diagram I -11 5.2 Unit Connection System Diagram F010 cable CF10 RIO1 ↑ 0 1 CS1 CS2 ↑ CF10 Remote I/O unit or terminator (R-TM) Encoder (speed signal) 2 channels Encoder (speed signal) 2 channels DI DI DO 2 ST No. ↑ RIO1 RIO2 ENC1 ENC2 DI-L DI- R DO...
Page 19 - Connection of RIO Unit
5. CONNECTION OF UNIT 5.4 Connection of RIO Unit I -13 5.4 Connection of RIO Unit The RIO2 connector is used to connect several remote I/O units. Connect the R211 cable from the RIO2 connector on this unit to RIO1 on the remote I/O unit. When connecting several remote I/O units, connect the R211 cab...
Page 20 - Connection of Power Supply
5. CONNECTION OF UNIT 5.5 Connection of Power Supply I -14 5.5 Connection of Power Supply Supply the 24VDC power supply for the control circuit to the DCIN connector (DCIN). The 24VDC power for the input/output circuit is supplied from an external source. Supply to each connector (DI-L/-R, DO-L). (1...
Page 21 - Connection of Encoder Speed Signal; Encoder; Molex
5. CONNECTION OF UNIT 5.6 Connection of Encoder Speed Signal I -15 5.6 Connection of Encoder Speed Signal Encoder ENC1/2 (Note) Refer to following drawing. 4 STOP RUN PC1 PC1 ∗ PC3 PC3 ∗ PC4 PC4 ∗ PC2 PC2 ∗ ENC1 ENC2 EncoderOSE1024-3-15-68 1 10 11 20 ENC1/2 DI-L DO-L DCI N CN8 CN6 R000 cable F040 ／ ...
Page 22 - Item Specifications
5. CONNECTION OF UNIT 5.6 Connection of Encoder Speed Signal I -16 [Outline of connection] GND PC ∗ PC 1k Ω 1k Ω 10 0 Ω ENC1/2 Spindleamplif ier [Signal assignment table] 1st channel X00 2nd channel X01 3rd channel X02 4th channel X03 [Input specifications] Item Specifications Input voltage Line...
Page 23 - X00 to X07 and Y00 to Y37 below are indicated as octal values.
5. CONNECTION OF UNIT 5.7 Connection of Machine Input/Output Signal I -17 5.7 Connection of Machine Input/Output Signal Input Output Number of occupied serial link stations Machine input/output signal types and number of points 44 points 32 points 2 Machine signal Machine signal R300 cable/R301 cabl...
Page 27 - APPENDIX 1 UNIT OUTLINE DRAWINGS AND INSTALLATION DIMENSIONS; APPENDIX 1 UNIT OUTLINE DRAWINGS AND INSTALLATION; T o p; Bottom
APPENDIX 1 UNIT OUTLINE DRAWINGS AND INSTALLATION DIMENSIONS I -21 APPENDIX 1 UNIT OUTLINE DRAWINGS AND INSTALLATION DIMENSIONS 0 1 2 3 4 5 6 7 8 9 ABC DE F ST No. POWERRUNCPU-E ST OP RUN PRO G . POR T DI- R DI- L DO - L RIOERR1ERR2 ENC 1 ENC 2 DC IN W iring allowance 2 - M5x0.8 screw 8 0 1 8 0 6 0 ...
Page 28 - APPENDIX 2 LIST OF CONNECTOR SETS
APPENDIX 2 LIST OF CONNECTOR SETS I -22 APPENDIX 2 LIST OF CONNECTOR SETS Connector case ( 3 M) 10230-52 F0-0 08 × 2 pcs. Strai n rel ie f (3M) 3448-7940 × 2 p cs. Metal contact (Tyco Electronics AMP) 1-175218 -2 × 3 p cs. Tin contact (Tyco Electronics AMP) 1-175218 -5 × 3 p cs. Package c o n ten ts...
Page 29 - APPENDIX 3 CABLE MANUFACTURING DRAWINGS; APPENDIX 3 CABLE MANUFACTURING DRAWING
APPENDIX 3 CABLE MANUFACTURING DRAWINGS I -23 APPENDIX 3 CABLE MANUFACTURING DRAWING As a rule, most F /R cables used with this product are not sold by Mitsubishi. Thus, manufacture the required cables using the cable manufacturing drawings on the following pages as a reference. Note that th...
Page 31 - Appendix 3.1 FCUA-R000 Cable Manufacturing Drawing; they are compatible with the specifications.
APPENDIX 3 CABLE MANUFACTURING DRAWINGS Appendix 3.1 FCUA-R000 Cable Manufacturing Drawing I -25 Appendix 3.1 FCUA-R000 Cable Manufacturing Drawing Application: Remote I/O unit (FCU6-DX561) to spindle connection Option (compatible connector set) FCUA-CS000 Assembly drawing 1 2 3 1 2 R000 Note (3) R0...
Page 32 - Appendix 3.2 FCUA-R211 Cable Manufacturing Drawing; Manufacturing precautions; List of parts used
APPENDIX 3 CABLE MANUFACTURING DRAWINGS Appendix 3.2 FCUA-R211 Cable Manufacturing Drawing I -26 Appendix 3.2 FCUA-R211 Cable Manufacturing Drawing Application: Connection between base I/O unit and remote I/O unit (FCU6-DX561) Connection between remote I/O unit (FCU6-DX561) and remote I/O unit (FCUA...
Page 33 - Appendix 3.3 FCUA-R220 Cable Manufacturing Drawing; Assembly drawing; F G
APPENDIX 3 CABLE MANUFACTURING DRAWING Appendix 3.3 FCUA-R220 Cable Manufacturing Drawing I -27 Appendix 3.3 FCUA-R220 Cable Manufacturing Drawing Application: Supply of 24V to remote I/O unit (FCU6-DX561) Option (compatible connector set) FCUA-CN220 (Note that this corresponds only to the connector...
Page 34 - Appendix 3.4 R300 Cable Manufacturing Drawing; DIO – Machine electric cabinet
APPENDIX 3 CABLE MANUFACTURING DRAWING Appendix 3.4 R300 Cable Manufacturing Drawing I -28 Appendix 3.4 R300 Cable Manufacturing Drawing Application: DIO – Machine electric cabinet Assembly drawing 1 Note (2) Remote I/O unit(FCU6-DX561) sideDI-L/-RDO-L 3 R 3 0 0 First wire is colored Machine electri...
Page 35 - Appendix 3.5 R301 Cable Manufacturing Drawing
APPENDIX 3 CABLE MANUFACTURING DRAWING Appendix 3.5 R301 Cable Manufacturing Drawing I -29 Appendix 3.5 R301 Cable Manufacturing Drawing Application: DIO – Machine electric cabinet Assembly drawing 1 2 Note (2) Remote I/O unit(FCU6-DX561) sideDI-L/-RDO-L 3 1 R 3 0 1 First wire is colored Machine ele...
Page 36 - Appendix 3.6 R-TM Manufacturing Drawing
APPENDIX 3 CABLE MANUFACTURING DRAWING Appendix 3.6 R-TM Manufacturing Drawing I -30 Appendix 3.6 R-TM Manufacturing Drawing Application: Terminator for MC link B remote I/O unit (FCU6-DX561) termination Assembly drawing 1 0 1 1 0 3 Ｒ － Ｔ Ｍ Rear of the connector Ｄ－３ Ａ Ｍ Ｐ １ ２３ 1 0 2 Connection diagr...
Page 37 - APPENDIX 4 PRECAUTIONS FOR COMPLYING WITH UL/c-UL STANDARDS; APPENDIX 4 PRECAUTIONS FOR COMPLYING WITH UL/c-UL; (1) Selecting the external 24VDC power supply unit
APPENDIX 4 PRECAUTIONS FOR COMPLYING WITH UL/c-UL STANDARDS I -31 APPENDIX 4 PRECAUTIONS FOR COMPLYING WITH UL/c-UL STANDARDS Observe the following matters to comply with the UL/c-UL Standards. (1) Selecting the external 24VDC power supply unit The remote I/O unit (FCU6-DX561) complies with UL Stand...
Page 38 - MAINTENANCE MANUAL
Page 39 - EXPLANATION OF MODULE FUNCTIONS
1. EXPLANATION OF MODULE FUNCTIONS 1.1 FX2N-80BMT-NC Card II -1 1. EXPLANATION OF MODULE FUNCTIONS 1.1 FX2N-80BMT-NC Card [Block diagram] RI O 1 RI O2 DO -L DO I/F ENC1 DI- R DI-L Encoder I/F DI I/F ENC2 CN 1 DC IN CPU BPU-G/A EEPROM SRAM IO-G/A DC-DC24V→5V RIO-G/A IO-G/A Run Stop SW1 [Explanation o...
Page 41 - List of Unit LEDs; Status
2. FAULT DIAGNOSIS 2.1 List of Unit LEDs II -3 2. FAULT DIAGNOSIS 2.1 List of Unit LEDs DCIN ENC 1 ENC 2 ST No. POWERRU NCPU-ESTOP RU N R I O ERR1 ERR2 DI - R DI - L PROG . POR T DO- L 0 1 2 3 4 567 8 9 ABC D E F [Explanation of LED functions] Status Name Function Color When normal During error Corr...
Page 42 - Troubleshooting; doing
2. FAULT DIAGNOSIS 2.2 Troubleshooting II -4 2.2 Troubleshooting 2.2.1 Confirmation of trouble state Confirm "when", "when doing what", and "what kind of" trouble occurred. (1) When? What time did the trouble occur? (2) When doing what? What was the NC operation mode? (3) Wha...
Page 43 - Examples of trouble
2. FAULT DIAGNOSIS 2.2 Troubleshooting II -5 2.2.2 When in trouble If the system does not operate as planned or if there is any trouble in the operation, confirm the following points and then contact the Mitsubishi Service Center. − Examples of trouble − • The power does not turn ON. • The external ...
Page 46 - Cause; Do not connect or disconnect the PCBs while the power is ON.
2. FAULT DIAGNOSIS 2.2 Troubleshooting II -8 The operation display "RUN" LED does not turn ON. Cause Remedy The RUN/STOP switch is set to STOP. Set the RUN/STOP switch to RUN. An error was detected by the unit's self-diagnosis function. Check for circuit errors and syntax errors with the per...
Page 47 - Behavior of independent faults; The 24VDC power for DO turned OFF (failed)
2. FAULT DIAGNOSIS 2.2 Troubleshooting II -9 2.2.3 Behavior of independent faults The EN954-1 Category 3 machine system must be designed so that the safety functions are not disabled when one of the safety-related parts fails independently. Precautions for the designs and examples of the behavior wh...
Page 48 - Maintenance Tools; instruments; Table 3.1 Maintenance tools; Tool Condition; Tester
3. DAILY MAINTENANCE AND PERIODIC INSPECTION AND MAINTENANCE 3.1 Maintenance Tools II -10 3. DAILY MAINTENANCE AND PERIODIC INSPECTION AND MAINTENANCE 3.1 Maintenance Tools (1) Measuring instruments The following measuring instruments are used to confirm that the voltage is being supplied correctly ...
Page 49 - Replacement Methods; Do not connect the cable by pulling on the cable wire.
3. DAILY MAINTENANCE AND PERIODIC INSPECTION AND MAINTENANCE 3.2 Replacement Methods II -11 3.2 Replacement Methods 3.2.1 Cable If the cable is replaced without turning the power OFF, the normal unit or peripheral devices could be damaged, and risks could be imposed. Disconnect each cable with the f...
Page 52 - First edition issued
Revision history Revision Date of revision Revision details ∗ 00/12/01 First edition issued
Page 53 - MITSUBISHI ELECTRIC CORPORATION
BNP-B2302* (ENG) REMOTE I/O UNIT ・ FCU6-DX561 008-165 (0110) MEE Specifications subject to change without notice. Printed in Japan on recycled paper. MITSUBISHI ELECTRIC CORPORATION HEAD OFFICE : MITSUBISHI DENKI BLDG., 2-2-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN MODEL Manual No. MODEL CODE
