Page 2 - GENERAL INFORMATION; Table of Contents
GENERAL INFORMATION 2 of 90 Table of Contents GENERAL INFORMATION .............................................................................................................................3 VENDER SAFETY PRECAUTIONS ....................................................................................
Page 3 - VENDER SAFETY PRECAUTIONS
GENERAL INFORMATION 3 of 90 GENERAL INFORMATION VENDER SAFETY PRECAUTIONS Please read this manual in its entirety. This service information is intended to be used by a qualified service technician, who is familiar with proper and safe procedures to be followed when repairing, replacing, or adjusting...
Page 4 - INSTALLATION & SETUP; RECEIVING INSPECTION; WARNING; ELECTRIC POWER NEEDED
INSTALLATION & SETUP 4 of 90 INSTALLATION & SETUP The Dixie-Narco Coca-Cola Glass Front Vender is designed utilizing the latest technology. RECEIVING INSPECTION DO NOT STORE THE VENDER OUTSIDE. THIS MACHINE IS FOR INDOOR USE ONLY. Upon receipt, inspect the vender for any shipping damage. If ...
Page 5 - PLACING THE VENDER ON LOCATION; The Coca-Cola Glass Front Vender is for
INSTALLATION & SETUP 5 of 90 The Vender will support the following MDB card readers: Multi-Drop Card Readers (Domestic) Debitek Smart Card - MDB Danyl Schlumberger (At publication swipe reader had not been tested) Fage MDB Diebold Systems AT&T Campus Wide VMC LTD Jofemar Evend.net PLACING TH...
Page 6 - SERVICE NOTE; MDB UNITS; Note: A low coin level in the coin tubes will
INSTALLATION & SETUP 6 of 90 glass door for clear viewing of all products. The machine is set up with: 5 Trays, 9 columns or 6 columns each, 8 products per column. Maximum capacity for DN5000 is 15 cases (360 items) of 20 oz. Product and DN3000 is 10 cases (240 items) of 20oz. product. INSTALLAT...
Page 7 - PROGRAMMING; COCA-COLA EVS GLASS FRONT PROGRAMMING METHOD; clear the error prompts.; PROGRAMMING MENU
PROGRAMMING 7 of 90 PROGRAMMING COCA-COLA EVS GLASS FRONT PROGRAMMING METHOD April 2000 NORMAL MODE: In normal mode, on power up display will show software installed in vender, then change to POS message or decimal point and / or vend price. When money is inserted, the display indicates the total am...
Page 8 - “VENDMECH” - Vend Mechanism Summary Errors; Press key number 4 and the display will show the following:; “CONTROL” - Control System Summary Errors; “SELECTSW” - Select Switch Summary Errors; Press key number 4 and the display will show one of the following:
PROGRAMMING 8 of 90 “VENDMECH” - Vend Mechanism Summary Errors Press key number 4 and the display will show the following: - “COLJAM#”, where # is the column number detected jammed. Press key number 1 will return to “VENDMECH” if all vend mech errors have not been cleared. If all vend mech errors ha...
Page 9 - “BILL VAL” - Bill Validator Summary Errors; “CARD RDR” - Card Reader Summary Errors; “ONLINE” - Online Module Error; Press key number 4 and the display shows one of the following:
PROGRAMMING 9 of 90 “BILL VAL” - Bill Validator Summary Errors Press key number 4 and the display will show one of the following: - “BILLCOMM”, indicating a bill validator communication error. (No communication for more than 5 seconds) - “BILLFULL”, indicating the bill stacker is full. - “BILL MOT”,...
Page 10 - “REFRIG” - Refrigeration Summary Errors; “COINPAYO” - COIN PAYOUT ROUTINE
PROGRAMMING 10 of 90 “REFRIG” - Refrigeration Summary Errors Press key number 4 and the display shows one of the following: - “TEMPSENS”, indicating the temperature sensor is defective or unplugged. - “TOO COLD”, indicating the cabinet temperature is 3 0 F below lower limit. - “TOO HOT”, indicating ...
Page 11 - “TESTVEND” - Vend Testing
PROGRAMMING 11 of 90 “TESTMODE” - TEST ROUTINE This function allows you to diagnose different functions of the vender. Press key number 4 and the display will show “TESTVEND”. Press key number 2 or 3 to scroll through the test routines available. Press key number 1 to return to “TESTMODE”. “TESTVEND...
Page 13 - “STS PROG” – SPACE TO SALES ROUTINE
PROGRAMMING 13 of 90 “STS PROG” – SPACE TO SALES ROUTINE This function allows you to change the space to sale settings. Press key number 4 and “OPTION#” or “CUST STS” will show on the display, which indicates the current space to sales option. For the 7 options available, see list below. Press key n...
Page 14 - CON 2 - Configuration Switch 2 - Optional Features Enable
PROGRAMMING 14 of 90 * “CONFIG” - MACHINE CONFIGURATION This function allows the user to access and change the programming of the following machine configuration settings. Note: This routine is lockable when using a data collection device. If you press key number 4 and the display shows “LOC”, this ...
Page 15 - CON 6 - Configuration Switch 6 - Reserved
PROGRAMMING 15 of 90 CON 6 - Configuration Switch 6 - Reserved This code is reserved for future use. Press key number 2 to scroll to “CON 7”. CON 7 - Configuration Switch 7 - Save Credit This code is used to determine how long a credit will be saved. C7 0 will save the credit for five minutes. CON 7...
Page 16 - *”CHANGE” - CORRECT CHANGE ONLY CONTROL ROUTINE
PROGRAMMING 16 of 90 *”CHANGE” - CORRECT CHANGE ONLY CONTROL ROUTINE This function is used to allow consumer overpay, set a correct change value, and set an unconditional acceptance value. Press key number 4 will enter “CONOVER#”. “CONOVERX” - Allow Consumer Overpay This function allows the vender t...
Page 17 - “ENABLEX” - Time and Date Enable Routine
PROGRAMMING 17 of 90 *”LANGUAGE” - LANGUAGE ROUTINE This function is used to set the language that will be used for display messages. Note: This does not change the menu prompts. Press key number 4 and the display will show the language currently set in the controller. Press key number 2 or 3 to scr...
Page 18 - backward 1 hour at 1:00 am on the last Sunday in March.
PROGRAMMING 18 of 90 “DST” - Daylight Saving Time Setting This function is used to set the preferred daylight savings time setting. Press key number 4 will display the current setting. Press key number 2 or 3 to scroll through the “DST” options listed: - “OFF”, no daylight savings time changes made....
Page 20 - C. With the display showing
PROGRAMMING 20 of 90 “DEGREES” - Degree Fahrenheit / Celsius Setting Routine This function is used to set the degree reading to Fahrenheit (DEGREESF) or Celsius (DEGREESC). Press key number 4 and “DEGREESX”, where the current setting (X) will be blinking. Press key number 2 or 3 to scroll between DE...
Page 23 - Set this feature using instructions for “SELBLCK1, “STRT TIM”, “STRT HR”.
PROGRAMMING 23 of 90 *”DISCOUNT” - DISCOUNT SETTING ROUTINE This function is used to set the day(s) and times to allow discount prices. Press key number 4 and ENABLE X will show on the display. “ENABLE X” - Discount Setting Enable Routine This function is used to disable discounting “ENABLE 0” or en...
Page 24 - “OVERRIDE” - MANUAL SWITCH OVERRIDE ROUTINE
PROGRAMMING 24 of 90 “OVERRIDE” - MANUAL SWITCH OVERRIDE ROUTINE This function is used to allow a key switch to override some of the settings stored for normal operations. This function can be programmed to control one or several of the following features: Free Vend Enable, Selection Blocking, Disco...
Page 25 - Set this feature using instructions for “SELBLC1”, “STRT TIM”, “STRT HR”.
PROGRAMMING 25 of 90 “REFRIG X” - Refrigeration Control Override Routine This function is used to override “REFRIG”, if it is being used. “REFRIG 0” = disabled and “REFRIG 1” = enabled. Press key number 4 and “#” will start flashing. Press key number 2 or 3 to scroll between “REFRIG 0” and “REFRIG 1...
Page 26 - “VND RATE” - Universal Satellite Device (USD) Vend Rate Routine; of health protected products upon power up.
PROGRAMMING 26 of 90 “VND RATE” - Universal Satellite Device (USD) Vend Rate Routine This function is used to set the vend rate (0-255). Press key number 4 and the current vend rate (0-255) will show on the display. Press key number 2 to increase, or 3 to decrease the number in single digit incremen...
Page 27 - “ENABLE X” – Health Enable Routine
PROGRAMMING 27 of 90 To enable, with “HEALTH” on display press key number 4 will enter “ENABLE X”. “ENABLE X” – Health Enable Routine This function is used to enable the Health Protection feature. When enabled, protected selections will only be allowed to vend if health constraints listed above are ...
Page 28 - COCA-COLA PROGRAMMING METHOD
PROGRAMMING 28 of 90 COCA-COLA PROGRAMMING METHOD QUICK REFERENCE MENU PROMPTS Select Button 1: Abort / Cancel (will return to previous menu prompt or to normal door open mode) Select Button 2: Scroll Up (forward in menu) Select Button 3: Scroll Down (backward in menu) Selec t Button 4: Enter / Save...
Page 29 - GENERAL MAINTENANCE; POWER; REMOVE POWER TO THE AC DISTRIBUTION; CLEANING; EPROM REPLACEMENT
GENERAL MAINTENANCE 29 of 90 The most important facets of proper care and maintenance of your machine are the electrical power supplied to it, leveling, and cleanliness of the machine. POWER The machine must be connected to a dedicated 120 VAC, 15 Amp circuit (U.S. and Canada). CAUTION: REMOVE POWER...
Page 30 - MAJOR COMPONENT DESCRIPTION; AC DISTRIBUTION BOX
MAJOR COMPONENT DESCRIPTION 30 of 90 MAJOR COMPONENT DESCRIPTION AC DISTRIBUTION BOX 110 VAC 15 Amp Outlet (110 VAC) Provides power to refrigeration unit. Transformer (T1) Provides 24 Volt and 12 Volt (center tap) power to the Controller Board. Fuse (Top) 10 Amp, 32 Volt, SloBlo; protects 24 Volt in...
Page 37 - TROUBLESHOOTING; AC DISTRIBUTION BOX T8
TROUBLESHOOTING 37 of 90 AC DISTRIBUTION BOX T8 AC DISTRIBUTION BOX NON-T8 1 Thread stud 2 Hex Nut 3 Side Panel Ground 4 Chassis 5 Ground Lead from Power Input 6 Toothed Terminal 7 Panel Mount Receptacle Ground 8 Choke 1 Thread stud 2 Hex Nut 3 Side Panel Ground 4 Chassis 5 Ground Lead from Power In...
Page 38 - Troubleshooting; ASD DISPLAY
TROUBLESHOOTING 38 of 90 Troubleshooting ASD DISPLAY
Page 39 - CONTROL BOARD ISSUES
Page 43 - COIN MECH ISSUES
Page 47 - COMPRESSOR ISSUES
Page 49 - SOLENOIDS
Page 51 - CONVEYOR ISSUES
Page 52 - ELEVATOR ISSUES
TROUBLESHOOTING 52 of 90 Display reads vending but the elevator does not move. Check port door switch. Open and close the port door. Does the port door close completely? YES Clear the obstruction and retest with service door open. N O Is port door switch properly secured? Correct or replace port fra...
Page 53 - FAN MOTOR ISSUES
Page 54 - KEYPAD ISSUES
Page 56 - LIGHT ISSUES
Page 58 - TEMP SENSOR ISSUES
Page 59 - ICE / FROST ON EVAPORATOR
TROUBLESHOOTING 59 of 90 ICE / FROST ON EVAPORATOR CONDENSATE ON OUTSIDE OF PRODUCT DOOR COMPRESSOR RUNS CONTINUOUSLY
Page 60 - PARTS; PARTS INDEX
PARTS 60 of 90 PARTS INDEX Machine Front View ............................................................................. pgs. 61 & 62 Cabinet Detail ...................................................................................... pgs. 63 & 64 Service Door (Front) ......................
Page 61 - MACHINE FRONT VIEW
Page 62 - ITEM
PARTS 62 of 90 MACHINE FRONT VIEW ITEM DN5000 PART # DN3000 PART # PART DESCRIPTION 1A-1 800,102,29x.x1 800,102,40x.x1 Glass Door, 2 Pane (001-8250 and higher) 1A-2 800,101,87x.x1 NA Glass Door, 2 Pane (prior to 001-8250) 1B-1 800,102,36x.x1 800,102,38x.x1 Glass Door, Special 3 Pane (001–8250 and hi...
Page 63 - CABINET DETAIL
Page 65 - SERVICE DOOR FRONT
Page 66 - Part numbers subject to change with out notice.
PARTS 66 of 90 DN5000 & DN3000 SERVICE DOOR (FRONT) CGF (Coke Glass Front) DGF (Dasani Glass Front) ITEM PART NUMBER PART NUMBER PART DESCRIPTIO N 1A 626,054,10x.x3 626,054,30x.x3 Service Door Assembly Domestic (IR) 1B 626,054,40x.x3 626,055,70x.x3 Service Door Assembly Export (IR) 1C 637,051,40...
Page 69 - TRAY ASSEMBLY
Page 73 - ELEVATOR
Page 75 - CONVEYOR
Page 77 - LIGHTING
PARTS 77 of 90 LIGHTING A6A B2A B2A B1A B3A A1A A5 B1B B2B B3B A7 A4A A4B A4B A7
Page 79 - REFRIGERATION
Page 81 - ELECTRONICS
Page 83 - HARNESSES
PARTS 83 of 90 HARNESSES ITEM PART NUMBER PART DESCRIPTION FROM / TO 1 804,913,74x.x1 Tray Harness 8 Column Solenoids to J3, J4, J5, J6, J7 on Machine Board 804,920,34x.x1 Tray Harness 6 Column Solenoids to J3, J4, J5, J6, J7 on Machine Board 2A 804,920,54x.x1 *Door Lighting Hartness T8 Electronics ...
Page 85 - SCREWS AND NUTS
Page 87 - Push Nut, Acorn Type
PARTS 87 of 90 SCREWS & NUTS (Continued) ITEM PART NUMBER PART DESCRIPTION B6 900,800,49x.x1 Hex Nut, #6-32 B7 900,800,51x.x1 Elastic Stop Nut, #8-32 B8 900,800,81x.x1 Hex Nut, 8-32 B9 900,902,37x.x1 Push Nut, Acorn Type B10 900,801,02x.x1 Hex Nut, 5/16-18 B11 800,801,13x.x1 Nut, Self Clinching ...
Page 89 - Nylon Spacer
PARTS 89 of 90 WASHERS , BOLTS, AND MISC. HARDWARE ITEM PART NUMBER PART DESCRIPTION C1 900,700,60x.x1 Washer, Delrin .047 Thick 3/8 ″ ID x 5/8 OD C2 901,303,77x.x1 Washer, Door Hinge C3 901,503,06x.1 Washer, Flat #2949 (T-Handle) C4 901,503,08x.x1 Washer, Hex #29.34 (T-Handle) C5 900,700,36x.x1 Loc...
