Lincoln POWER-ARC 4000 - Manual

Lincoln POWER-ARC 4000

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Table of Contents:

  • Page 2 – SAFETY; WARNING; CALIFORNIA PROPOSITION 65 WARNINGS; The Above For Diesel Engines
  • Page 3 – ii
  • Page 4 – iii
  • Page 5 – iv; PRÉCAUTIONS DE SÛRETÉ
  • Page 6 – Thank You; Please Examine Carton and Equipment For Damage Immediately
  • Page 7 – Page; MASTER TABLE OF CONTENTS FOR ALL SECTIONS
  • Page 8 – TECHNICAL SPECIFICATIONS - POWER-ARC 4000; INSTALLATION
  • Page 9 – SAFETY PRECAUTIONS; ELECTRIC SHOCK can kill.; LOCATION AND VENTILATION; STORING
  • Page 10 – POWER-ARC 4000 machines CANNOT be stacked.; PRE-OPERATION ENGINE SERVICE; equipped with
  • Page 11 – MUFFLER DEFLECTOR; To install the deflector, do the following:; SPARK ARRESTER; ACCESSORIES; ual for more information.; e n g i n e i s a v a i l a b l e a s a L i n c o l n f i e l d -; CAUTION; Kool Bore® Plus; Power-Arc 4000 Typical Fuel Consumption
  • Page 12 – WELDING CABLE CONNECTIONS; Cable Size and Length
  • Page 13 – Cable Installation; Tighten the flanged nuts securely.; • Loose connections will cause the output termi-; section of this manual for more infor-; MACHINE GROUNDING; section of this; AUXILIARY POWER RECEPTACLES; cle
  • Page 14 – PREMISES WIRING; • The premises is isolated and no feed backing; s e c t i o n o f t h i s m a n u a l a n d t h e; CIRCUIT BREAKERS
  • Page 15 – ELECTRICAL DEVICE USE WITH THE POWER-ARC 4000.
  • Page 16 – OPERATION; OPERATING INSTRUCTIONS; GENERAL DESCRIPTION
  • Page 17 – RECOMMENDED APPLICATIONS; GENERATOR; WELDING CAPABILITY
  • Page 18 – CONTROLS AND SETTINGS; GENERATOR/WELDER CONTROLS; FIGURE B.1 – OUTPUT PANEL CONTROLS
  • Page 19 – GASOLINE ENGINE CONTROLS; S P A R K
  • Page 20 – ENGINE OPERATION; O p e r a t i n g a n d; BEFORE STARTING THE ENGINE; CHECK AND FILL THE ENGINE OIL LEVEL:; STARTING THE ENGINE
  • Page 21 – FOR BEST ENGINE STARTING:; STOPPING THE ENGINE
  • Page 22 – GENERATOR OPERATION; GENERAL INFORMATION; Start the gasoline engine. See; TION; in this section of the manual and the engine
  • Page 24 – WELDING OPERATION; Do not breathe welding fumes or gases.; Welding current is continuously variable
  • Page 25 – WELDING APPLICATIONS/ELECTRODE SELECTION GUIDE; WELDING GUIDELINES
  • Page 26 – • When using an open arc process,
  • Page 27 – What Happens in the Arc?
  • Page 28 – The Correct Welding Position; Figure 5; The Correct Way to Strike An Arc; I f y o u s t o p m o v i n g t h e e l e c t r o d e w h i l e; The Correct Arc Length; It is not generally necessary to weave; side view; Molten puddle
  • Page 29 – PRACTICE; is to spend a little more time on the following exercise.; Common Metals; Butt Welds
  • Page 30 – Penetration; Good
  • Page 31 – Vertical-Down Welding
  • Page 32 – Overhead Welding; Side View
  • Page 33 – The bead should be put on with a weaving motion,; Welding Cast Iron; that spot again until the weld is cool.; Cast Iron Plate Preparation; hot
  • Page 34 – Selecting Electrodes; Motions
  • Page 35 – LINCOLN ELECTRIC ACCESSORIES; Oil Gard
  • Page 36 – MAINTENANCE; • Have qualified personnel do all maintenance; ENGINE MAINTENANCE; Check the oil level after every 5; REFILL LOCATION; At the end of each day’s use, refill; ENGINE ADJUSTMENTS
  • Page 37 – Squeeze in a clean, absorbent cloth to remove all; Clean Rotating Screen:; C l e a n o r; CLEAN SPARK ARRESTER SCREEN:; If the muffler
  • Page 38 – Part; ENGINE MAINTENANCE PARTS
  • Page 39 – GENERATOR/WELDER MAINTENANCE; B R U S H R E M O V A L A N D R E P L A C E M E N T :; FIGURE D.5. – BRUSH REMOVAL AND REPLACEMENT
  • Page 41 – TROUBLESHOOTING; Local Lincoln Authorized Field Service Facility; for technical troubleshooting assistance before you proceed.; Step 3. RECOMMENDED COURSE OF ACTION; HOW TO USE TROUBLESHOOTING GUIDE
  • Page 42 – Observe all Safety Guidelines detailed throughout this manual; PROBLEMS
  • Page 45 – DIAGRAMS
  • Page 47 – POWER ARC 4000
  • Page 48 – NOTES
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OPERATOR’S MANUAL

Safety Depends on You

Lincoln arc welding and cutting
equipment is designed and built
with safety in mind. However, your
overall safety can be increased by
proper installation ... and thought-
f u l o p e r a t i o n o n y o u r p a r t .

D O

N O T I N S T A L L , O P E R A T E O R
R E P A I R T H I S E Q U I P M E N T
W I T H O U T R E A D I N G T H I S
M A N U A L A N D T H E S A F E T Y
P R E C A U T I O N S C O N T A I N E D
T H R O U G H O U T .

A n d , m o s t

importantly, think before you act
and be careful.

POWER-ARC

™

4000

For Machines with Code Number

10083, 10179, 10200, 10211, 10202, 10243, 10244, 10585, 10667,

10671, 10672, 10673, and 10866

IM488-E

February, 2004

Various engine configurations are available and machine appearance will vary
accordingly.

ISO 9001

CERTIFICATE NUMBER: 30273

Designed and Manufactured Under a

Quality Program Certified by

ABS Quality Evaluations, Inc.

to ISO 9001 Requirements.

QMS

ANSI RAB

• Sales and Service through Subsidiaries and Distributors Worldwide •

Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com

• World's Leader in Welding and Cutting Products •

Copyright © 2004 Lincoln Global Inc.

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Summary

Page 2 - SAFETY; WARNING; CALIFORNIA PROPOSITION 65 WARNINGS; The Above For Diesel Engines

FOR ENGINEpowered equipment. 1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running. ____________________________________________________ 1.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fumes outdoors....

Page 3 - ii

ii SAFETY ii ARC RAYS can burn. 4.a. Use a shield with the proper filter and cover plates to protect your eyes from sparks andthe rays of the arc when welding or observingopen arc welding. Headshield and filter lensshould conform to ANSI Z87. I standards. 4.b. Use suitable clothing made from durable...

Page 4 - iii

FOR ELECTRICALLYpowered equipment. 8.a. Turn off input power using the disconnect switch at the fuse box before working onthe equipment. 8.b. Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturer’srecommendations. 8.c. Ground the equipment in ac...

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