Page 2 - SM82 Unpacking & Assembly Instructions; COMPONENTS OF THE SM82 ARE LARGE AND HEAVY. USE CAUTION; MATERIALS AND TOOLS REQUIRED FOR ASSEMBLY; Pinch bar; ASSEMBLY TIME
SM82 Unpacking & Assembly Instructions 2 The SM82 comes partially assembled. Follow the steps below to complete the assembly. WARNING: COMPONENTS OF THE SM82 ARE LARGE AND HEAVY. USE CAUTION WHEN ASSEMBLING THIS MACHINE. MATERIALS AND TOOLS REQUIRED FOR ASSEMBLY 1/2”, 3/8”, 5/8” & 9/16”Socke...
Page 3 - UNPACKING; Follow the steps below when unpacking the components of the SM82.; Cut off the shipping wrapper.; These items are shown in Figure 1.
SM82 Unpacking & Assembly Instructions 3 UNPACKING Follow the steps below when unpacking the components of the SM82. 1. Cut off the shipping wrapper. 2. Remove the parts boxes and shipping boards. 3. Remove the items in the parts boxes. These items are shown in Figure 1. A. Remove the bolts bag....
Page 4 - ASSEMBLY; Figure 2 shows an assembled SM82.; Place the two weight “cubes”; in their “final resting spots.” The cubes will be
SM82 Unpacking & Assembly Instructions 4 ASSEMBLY Figure 2 shows an assembled SM82. Figure 2. SM82 main components (seats and cables removed for clarity). 1. Cubes (2) 2. Low row bench (2)3. Lat bench (2)4. Connecting beam (1) 5. Lat tops (2)6. Tricep top (1)7. Adj. X-over top (1)8. 300 lb. W ei...
Page 6 - Bolt on the teardrop pulleys above the benches
SM82 Unpacking & Assembly Instructions 6 Figure 5. Configuration for 6” bolts. 2. Bolt on the teardrop pulleys above the benches (see Figure 6) on both cubes using two 3/8” x 2-3/4” hex head bolts. Include the 3/8” flat washer, end cap washers, end capsand 3/8” Nyloc (locknut). Use the bolt conf...
Page 7 - Mount the 56” lat tops; (part T) to the cubes using a 5/8” socket and combination wrench; Mount the 29” tricep tops
SM82 Unpacking & Assembly Instructions 7 3/8” x 3” (4)bolt topbeams together 7/16” x 6” (8)mount on tops U T T V Remove pulleys fromhousings to give clearanceto socket extension Figure 7. Bolt on the connecting beam, lat tops, tricep tops. 4. Mount the 56” lat tops (part T) to the cubes using a ...
Page 8 - Install the weight stacks.; W hen shipped, the weight stacks have the pull pins; Set the weight stacks onto the machine.; Using a piano dolly, lift the weight
SM82 Unpacking & Assembly Instructions 8 5. Install the weight stacks. To do this: A. Use a 9/16” socket and combination wrench and remove the tricep back rest bolts (see Figure 9). B. Use a 9/16” socket and combination wrench and unbolt the top plate and remove the guide rods (see Figure 9). Fi...
Page 9 - D. Flip over the weight stack; with the top plate on the guide rods; Bolt the floating pulleys into the 190 lb weight stacks; used for the crossovers using a
SM82 Unpacking & Assembly Instructions 9 C. Prepare the weight stack-add bumpers to bottom, insertguide rods, put pull pin inbottom stack. D. Flip over the weight stack onto piano dolly. E. Hoist the weightstack onto the machine. Figure 10. Install the weight stacks. F. Bolt on the top plate to ...
Page 10 - Mount the seated row and lat benches to the frame.
SM82 Unpacking & Assembly Instructions 10 Figure 12. Bolt the floating pulleys into the crossover 190 lb weight stacks. 7. Mount the seated row and lat benches to the frame. Use the 3/8” x 2-3/4” hex bolts on the upper bench frame holes as shown below. Use the 3/8” x 3” hex bolts on the lower la...
Page 11 - Figure 14. Bolt the benches to the frame.
SM82 Unpacking & Assembly Instructions 11 Figure 14. Bolt the benches to the frame.
Page 12 - INSTALLING THE CABLES; YOU MUST REMOVE ALL PULLEYS TO ROUTE THE CABLES.
SM82 Unpacking & Assembly Instructions 12 INSTALLING THE CABLES The SM82 uses eight cables. There are three different types of cable used on the SM82. Theyare: 1. Crossover cables (ball end cables) (3). 2. Low row cable (the long cables) (2). 3. Lat pulldown and tricep cables (3). The lat and tr...
Page 13 - ADJUSTABLE CROSSOVER CABLE ROUTING; Figure 16. Adjustable crossover cable routing.
SM82 Unpacking & Assembly Instructions 13 ADJUSTABLE CROSSOVER CABLE ROUTING Once you’ve removed the pulleys as described previously, route the adjustable crossovercable as shown in Figure 16. Figure 16. Adjustable crossover cable routing.
Page 14 - Figure 17. Adjustable crossover cable end detail.; CROSSOVER CABLE ROUTING
SM82 Unpacking & Assembly Instructions 14 Figure 17. Adjustable crossover cable end detail. Using a 7/8” wrench, tighten the jam nut onto the adjustable pulley threads as shown in Figure17. Place a rubber cap on the top of the cable as shown in Figure 17 (right). CROSSOVER CABLE ROUTING Once you...
Page 15 - LOW ROW CABLE ROUTING; Route the low row cables as shown in Figure 19.
SM82 Unpacking & Assembly Instructions 15 LOW ROW CABLE ROUTING Route the low row cables as shown in Figure 19. Figure 19. Low row cable routing.
Page 16 - Figure 20. Screw the cable into the weight stack.; LAT PULLDOWN CABLE ROUTING
SM82 Unpacking & Assembly Instructions 16 Bolt the cable to the weight stacks as shown in Figure 20. Thread the 7/8” nut up on thecable bolt as shown at left. Screw the bolt down into the weight stack as shown at right.Tighten the bolt with a 7/8” combination wrench. Figure 20. Screw the cable i...
Page 17 - TRICEP PUSHDOWN CABLE ROUTING; Figure 22. Tricep pushdown cable routing.
SM82 Unpacking & Assembly Instructions 17 TRICEP PUSHDOWN CABLE ROUTING Route the tricep pushdown cable as shown in Figure 22. Screw the cable into the weight stackas shown previously in Figure 20. Figure 22. Tricep pushdown cable routing.
Page 18 - HARDWARE
SM82 Unpacking & Assembly Instructions 18 HARDWARE 0 1 2 3 4 5 6 ½ ½ ½ ½ ½ ½ Hardware Figure 1. Assembly Parts.
Page 19 - connecting beam to the tops of the cubes)
SM82 Unpacking & Assembly Instructions 19 The parts shown in Hardware Figure 1 are used to assemble the SM82. They are: A. 7/16” x 6” hex head bolt (used to bolt the tricep top beams, lat top beams, and connecting beam to the tops of the cubes) B. 7/16” flat washer C. 7/16” cap washer (used on t...
Page 22 - Hardware Figure 5. Weight stack rubber bumpers.; W . W eight stack rubber bumpers (inserted under weight stacks)
SM82 Unpacking & Assembly Instructions 22 Hardware Figure 5. Weight stack rubber bumpers. W . W eight stack rubber bumpers (inserted under weight stacks) Hardware Figure 6. Floating pulleys. X. Floating pulleys (bolt to 190 lb cable crossover weight stacks)
Page 23 - PARTS LIST; Description; Main components
SM82 Unpacking & Assembly Instructions 23 PARTS LIST Part # ID Description Quantity Main components 12345678 CubesLow row benchLat benchConnecting beamLat topTricep topAdj. x-over top300 lb weight stack190 lb weight stack 222121144 0017-00103-0234 Cables, caps & nuts MNPQRS Cable jam nutLat ...