Page 2 - SM41 Unpacking & Assembly Instructions; COMPONENTS OF THE SM41 ARE LARGE AND HEAVY. USE CAUTION; MATERIALS AND TOOLS REQUIRED FOR ASSEMBLY; Pinch bar; ASSEMBLY TIME; Two people can accomplish this assembly in approximately 2 hours.
SM41 Unpacking & Assembly Instructions 2 The SM41 comes partially assembled. Follow the steps below to complete the assembly. WARNING: COMPONENTS OF THE SM41 ARE LARGE AND HEAVY. USE CAUTION WHEN ASSEMBLING THIS MACHINE. MATERIALS AND TOOLS REQUIRED FOR ASSEMBLY 1/2”, 3/8”, 5/8” & 9/16”Socke...
Page 3 - UNPACKING; Follow the steps below when unpacking the components of the SM41.; Cut off the shipping wrapper.; These items are shown in Figure 1.
SM41 Unpacking & Assembly Instructions 3 UNPACKING Follow the steps below when unpacking the components of the SM41. 1. Cut off the shipping wrapper. 2. Remove the parts box and shipping boards. 3. Remove the items in the parts box. These items are shown in Figure 1. A. Remove the bolts bag. B. ...
Page 4 - ASSEMBLY; Place the two weight “cells
SM41 Unpacking & Assembly Instructions 4 ASSEMBLY Figure 2 shows an assembled SM41. 1 5 4 3 2 8 7 6 Figure 2. SM41 main components. 1. 1 stack cell2. 4 stack cell3. Lat bench 4. Connecting beam 5. Lat top 6. Tricep top 7. 300 lb. W eight stacks (1)8. 190 lb. W eight stacks (3) 1. Place the two w...
Page 5 - Bolt on the teardrop pulley; above the bench (see Figure 4) on the 4 stack cell using
SM41 Unpacking & Assembly Instructions 5 Figure 3. Set the weight stack cells. 2. Bolt on the teardrop pulley above the bench (see Figure 4) on the 4 stack cell using two 3/8” x 2-3/4” hex head bolts. Include the 3/8” flat washer, end cap washers, endcaps and 3/8” Nyloc nut. Use the bolt configu...
Page 6 - Bolt on the connecting beam
SM41 Unpacking & Assembly Instructions 6 Figure 5. Configuration for 2-3/4” and 3” bolts. 3. Bolt on the connecting beam (part 4 from Figure 2) using a 5/8” socket with extension and combination wrench, to the cells using two of the large 7/16” x 6” bolts,7/16” washers, and 7/16” nuts, end cap w...
Page 7 - Mount the 56” lat top; HARDWARE
SM41 Unpacking & Assembly Instructions 7 4. Mount the 56” lat top (part T from HARDWARE section) to the 4-stack cell using a 5/8” socket and combination wrench. Insert two of the large 7/16” by 6” bolts using thehardware configuration shown in Figure 7. Mount the 29” tricep top (part U in HARDWA...
Page 8 - using a 9/16” socket and combination
SM41 Unpacking & Assembly Instructions 8 5. Mount the weight stacks to the 3-stack cell. To do this: A. Remove the tricep back rest bolts using a 9/16” socket and combination wrench (see Figure 9). B. Unbolt the top plate and remove the guide rods using a 9/16” socket and combination wrench (see...
Page 9 - Bolt on the top plate.; W ith the top plate on the guide rods, bolt on the top plate
SM41 Unpacking & Assembly Instructions 9 The 190 lb weight stacks will need to be facing the “outsides” and “insides” of thecells (where the tricep pulley adjustable pulleys will be attached). Make sure allpull pins are facing outward. F. Bolt on the top plate. W ith the top plate on the guide r...
Page 10 - Mount the lat bench to the frame.; Using the bolts specified in Figure 13 and a 9/16”; Figure 13. Mount the benches to the frame.
SM41 Unpacking & Assembly Instructions 10 7. Mount the lat bench to the frame. Using the bolts specified in Figure 13 and a 9/16” socket and combination wrenches, mount the lat bench as shown in Figures 13 and14. 3/8” x 2-3/4” (4) 3/8” x 3” (2) Figure 13. Mount the benches to the frame. Figure 1...
Page 11 - INSTALLING THE CABLES; YOU MUST REMOVE ALL PULLEYS TO ROUTE THE CABLES.
SM41 Unpacking & Assembly Instructions 11 INSTALLING THE CABLES The SM41 uses four cables. There are two different types of cable used on the SM41. Theyare: 1. Crossover cables (ball end cables) (2). 2. Lat pulldown and tricep cables (2). The lat and tricep cables can be identified by their shor...
Page 12 - CROSSOVER CABLE ROUTING
SM41 Unpacking & Assembly Instructions 12 CROSSOVER CABLE ROUTING Once you’ve removed the pulleys as described previously, route the crossover cables on the4-stack cell as shown in Figure 16. The crossover cable is routed at the factory on the1-stack cube. Figure 16. Crossover cable routing.
Page 13 - LAT PULLDOWN CABLE ROUTING; Figure 18. Screw the cable into the weight stack.
SM41 Unpacking & Assembly Instructions 13 LAT PULLDOWN CABLE ROUTING Route the lat pulldown cable as shown in Figure 17. Screw the cable into the weight stack asshown in Figure 18. Figure 17. Lat pulldown cable routing. Bolt the cable to the weight stacks as shown in Figure 18. Thread the 7/8” n...
Page 14 - TRICEP PUSHDOWN CABLE ROUTING; Figure 19. Tricep pushdown cable routing.
SM41 Unpacking & Assembly Instructions 14 TRICEP PUSHDOWN CABLE ROUTING Route the tricep pushdown cable as shown in Figure 19. Screw the cable into the weight stackas shown previously in Figure 18. Figure 19. Tricep pushdown cable routing.
Page 16 - beam, lat top beam, and connecting beam to the tops of the cells)
SM41 Unpacking & Assembly Instructions 16 The parts shown in Hardware Figure 1 are used to assemble the SM41. They are: A. 7/16” x 6” hex head bolt (used to bolt the tricep top beam, adjustable crossover top beam, lat top beam, and connecting beam to the tops of the cells) B. 7/16” flat washer C...
Page 19 - Hardware Figure 6. Weight stack rubber bumpers.
SM41 Unpacking & Assembly Instructions 19 Hardware Figure 6. Weight stack rubber bumpers. W . W eight stack rubber bumpers (inserted under weight stacks) (8) Hardware Figure 7. Floating pulleys. X. Floating pulley (bolt to 190 lb weight stack other than tricep pushdown stack) (1)
Page 20 - PARTS LIST; Description; Main components
SM41 Unpacking & Assembly Instructions 20 PARTS LIST Part # ID Description Quantity Main components 123456789 1-stack cell4-stack cellLow row benchConnecting beamLat topTricep topLat bench300 lb weight stack190 lb weight stack 111111123 0017-00103-02340017-00101-14080017-00101-14080017-00101-142...