Page 2 - * Rubber mallet or hammer
IMPORTANT NOTES Please note: Tools Required for Assembly * Thank you for purchasing the LIFE FITNESS 8205 CABLE CROSS OVER. Please read these instructions thoroughly and keep them for future reference. This product must be assembled on a flat, level surface to assure its proper function. * We recomm...
Page 3 - BOLT LENGTH
3 PARTS LIST PART # 6788503 6744102 6789002 6744803 6789102 6789403 6789703 6788203 6788103 6459401 6785602 3202402 3116101 3116201 6793201 6284501 6714601 6790101 6020601 6480301 6214401 K E Y 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 Q T Y 2 2 2 2 2 2 2 2 1 4 2 2 14 2 2 2 2 2 4 20 2 PA...
Page 4 - FIGURE 1; LOOSELY
4 STEP 1 FIGURE 1 • LOOSELY assemble the two LOWER PULLEY HOUSINGS (6) to the two TOWERS (1) using four 1/2 X 4” BOLTS (37) and four 1/2” LOCK NUTS (29) as shown in FIGURE 1. 1 6 29 1 6 29 37 1/2 X 4” 1/2 X 4” 37
Page 5 - FIGURE 2
5 0 1 2 3 4 5 6 1/2 1/2 1/2 1/2 1/2 1/2 STEP 2 FIGURE 2 • LOOSELY assemble the two UPPER PULLEY HOUSINGS (8) to the two TOWERS (1) using two 1/2 X 3-1/4” BOLTS (36) and two 1/2” LOCK NUTS (29) as shown in FIGURE 2. 1 8 1 36 29 8 29 1/2 X 3-1/4” 36 1/2 X 3-1/4”
Page 6 - SECURELY; See; FIGURE 3
6 STEP 3 FIGURE 3 • SECURELY assemble two 3-1/2” PULLEYS (14) to the two NOVATRAK SWIVELS (2) using two 3/8 X 2” BOLTS (33) and two 3/8” LOCK NUTS (28). See FIGURE 3. 14 2 25 19 5 28 29 1/2 X 4” 37 3/8 X 2” 33 3/8 X 2” 33 2 1/2 X 4” 37 5 29 19 25 28 14 • Insert two 1/2” FLANGE BEARINGS (19) into eac...
Page 7 - FIGURE 4; • LOOSELY; assemble all loose connections made to
0 1 2 3 4 5 6 1/2 1/2 1/2 1/2 1/2 1/2 7 STEP 4 FIGURE 4 • LOOSELY assemble the two SWIVEL UPRIGHTS (7) to the LOWER PULLEY HOUSING (6) using four 1/2X 3-1/4” BOLTS (36), four 1/2” WASHERS (27), andfour 1/2” LOCK NUTS (29) as shown in FIGURE 4. 36 1/2 X 3-1/4” • Pull back the SPRING PINS on the SWIVE...
Page 8 - FIGURE 5
8 STEP 5 FIGURE 5 9 1/2 X 1-1/4” 35 8 30 LOW HT. 7 • SECURELY assemble the CHIN-UP SUPPORT (9) to the two UPPER PULLEY HOUSINGS (8) using six1/2 X 1-1/4” BOLTS (35) and six 1/2” LOWHEIGHT LOCK NUTS (30) as shown in FIGURE 5.
Page 9 - FIGURE 6; Route the threaded end of the CABLE (18) through
0 1 2 3 4 5 6 1/2 1/2 1/2 1/2 1/2 1/2 9 FIGURE 6 • Loop the ball end of the CABLE (18) around one 4-1/2” PULLEY (13) and SECURELY assemble the 4-1/ 2” PULLEY (13) to the NOVATRAK SWIVEL (2)using one 3/8 X 2” BOLT (33) and one 3/8” LOCKNUT (28) as shown in FIGURE 6. • Route the threaded end of the CA...
Page 10 - assembly the CENTER PULLEY; FIGURE 9
10 FIGURE 7 FIGURE 8 • SECURELY assembly the CENTER PULLEY BRACKETS (3) to the WEIGHT STACK SHAFTS(16) using one 1/2 X 1-1/4 BOLT (35) as shown inFIGURE 7. STEP 7: • Slide HEAD PLATES (17) up the WEIGHT STACK SHAFTS (16) and SECURELY assemble the CEN- TER PULLEY BRACKETS (3) to the HEADPLATES (17) u...
Page 11 - FIGURE 10; Insert the two GUIDE RODS (10) into the base of the; EXTREME CARE; slide twenty WEIGHT
11 FIGURE 10 • Insert the two GUIDE RODS (10) into the base of the TOWER (1) as shown in FIGURE 10. Lubricate theGUIDE RODS with a slicon or teflon spray that isavailable at most hardware stores. • Slide two WEIGHT STACK CUSHIONS (22) down over the GUIDE RODS (10). See FIGURE 10. • Using EXTREME CAR...
Page 12 - • Carefully slide the HEAD PLATE ASSEMBLY (17) down
12 FIGURE 11 STEP 11: • Carefully slide the HEAD PLATE ASSEMBLY (17) down over the GUIDE RODS (10) onto the weight stack asshown in FIGURE 11. • Run CABLE (18) under and around the 4-1/2” PULLEY (13) and SECURELY assemble the 4-1/2” PULLEY (13) to the CENTER PULLEY BRACKET (3) using one 3/8 X2” BOLT...
Page 14 - tighten the set
14 FIGURE 13 • Loop the threaded end of the CABLE (18) around a 4-1/ 2” PULLEY (13) and SECURELY assemble the 4-1/2” PULLEY (13) to the UPPER PULLEY HOUSING (8)using one 3/8 X 2-3/4” BOLT (34), two 3/8” FLANGESPACERS (20), and two 3/8” LOCK NUTS (28). SeeFIGURE 13. STEP 13: 8 1 8 1 3 • Slide the 13/...
Page 15 - Route the threaded end of the CABLE (18) through the
15 FIGURE 15 STEP 14: • Route the threaded end of the CABLE (18) through the LOWER PULLEY HOUSING (6) as shown in FIGURE 14. • Slip one 4-1/2” PULLEY (13) over the CABLE (18) and SECURELY assemble the 4-1/2” PULLEY (13) to the LOWER PULLEY HOUSING (6) using one 3/8 X 2-3/4”BOLT (34), two 3/8” FLANGE...
Page 16 - • Repeat STEPS 6-16 to assemble cable on other; If the HEAD PLATE (17) does not sit on top of the first WEIGHT; • Insert the WEIGHT STACK PIN (21) into the first WEIGHT PLATE
16 STEP 16 FIGURE 16 • Attach one 5/16” SNAP HOOK (24) and one STRAP (15) to the ball end of the CABLE (18). See FIGURE 16. 1 8 • Screw the threaded end of CABLE (18) approximately 3/4” into the SWIVEL HOLDER (5) and tighten jam nut SECURELY a s s h o w nin FIGURE 16. 2 4 1 5 5 • Repeat STEPS 6-16 t...
Page 17 - BEHIND
FIGURE 17 17 • SECURELY assemble the SHROUD (11) to the TOWER (1) using four 3/8 X 1” BUTTON HEAD CAP SCREWS (31) as shown in FIGURE 17. STEP 17: 0 1 2 3 4 5 6 1/2 1/2 1/2 1/2 1/2 1/2 • Repeat STEP 17 to assemble SHROUD on other side of the CABLE CROSS OVER. 11 1 MAKE SURE CABLE IS ROUTED BEHIND SHR...
Page 18 - Make sure all connections are tight and secure.
FIGURE 18 18 • Make sure all connections are tight and secure. STEP 18: Thank you for purchasing the LifeFitness 8205CABLE CROSS OVER. If unsure of proper useof equipment, call your local LifeFitness dis-tributor or call the LifeFitness customer servicedepartment at (800) 328-9714.
