Page 2 - Contents
Lenze SMVector 13632304 EDBSV01 EN v22.0 About these Instructions ............................................................................................................ 2 1 Safety Information .........................................................................................................
Page 3 - Drive Configuration Messages; SMV QUICK START GUIDE
Lenze SMVector 13632304 EDBSV01 EN v22.0 Contents 4 Commissioning - continued 4.5 Parameter Menu ....................................................................................................... 27 4.5.1 Basic Setup Parameters ......................................................................
Page 4 - higher; E F; Scope of delivery; Related Documents; Description; About These Instructions
2 Lenze SMVector 13632304 EDBSV01 EN v22.0 This documentation applies to the SMV frequency inverter and contains important technical data regarding the installation, operation, and commissioning of the inverter. These instructions are only valid for SMV frequency inverters with software revision 4.2...
Page 5 - Safety Information; General; machine meets the applicable standards.; Electrical Connection; is configured for safe operation.
Lenze SMVector 13632304 EDBSV01 EN v22.0 3 Safety Information 1 Safety Information General Some parts of Lenze Americas Corporation controllers can be electrically live and some surfaces can be hot. Non-authorized removal of the required cover, inappropriate use, and incorrect installation or operat...
Page 6 - Explosion Proof Applications; applications, the following statement of policy applies:; Operation; the corresponding notes on the controller.; Safety Notifications; (characterizes the severity of the danger); (describes the danger and informs on how to proceed); Icon; Warns of hazardous electrical voltage.; Hot Surface; Risk of severe injury to personnel.; NOTE
4 Lenze SMVector 13632304 EDBSV01 EN v22.0 Safety Information Explosion Proof Applications Explosion proof motors that are not rated for inverter use lose their certification when used for variable speed. Due to the many areas of liability that may be encountered when dealing with these applications...
Page 7 - Directive; with mains choke; supplementary mitigation measures may be required.
Lenze SMVector 13632304 EDBSV01 EN v22.0 5 Safety Information Harmonics Notification in accordance with EN 61000-3-2, EN 61000-3-12: Operation in public supply networks (Limitation of harmonic currents i.a.w. EN 61000-3-2, Electromagnetic Compatibility (EMC) Limits). Limits for harmonic current emis...
Page 8 - Safety Information in accordance with UL:
6 Lenze SMVector 13632304 EDBSV01 EN v22.0 Safety Information Safety Information in accordance with UL: Note for UL approved system with integrated controllers: UL warnings are notes which apply to UL systems. The documentation contains special information about UL. Warnings! • Integral solid state ...
Page 9 - Technical Data; Standards and Application Conditions
Lenze SMVector 13632304 EDBSV01 EN v22.0 7 Technical Data 2 Technical Data 2.1 Standards and Application Conditions Conformity CE Low Voltage (2006/95/EC) & EMC (2004/108/EC) Directives Approvals UL508C Underwriters Laboratories -Power Conversion Equipment Input voltage phase imbalance < 2% S...
Page 10 - SMV Type Number Designation; ESV; Input Line Filter
8 Lenze SMVector 13632304 EDBSV01 EN v22.0 Technical Data 2.2 SMV Type Number Designation The table herein describes the Type numbering designation for the SMVector Inverter models. ESV 152 N0 2 T X B Electrical Products in the SMVector Series Power Rating in kW: 251 = 0.25kW (0.33HP) 113 = 11.0kW (...
Page 12 - Type
10 Lenze SMVector 13632304 EDBSV01 EN v22.0 Technical Data ESV152--2T-- 2 1.5 8.1 7 200 75 ESV222--2T-- 3 2.2 10.8 9.6 200 103 ESV402--2T-- 5 4.0 18.6 16.5 200 154 139 ESV552--2T-- 7.5 5.5 26 23 200 225 167 ESV752--2T-- 10 7.5 33 29 200 274 242 ESV113--2T-- 15 11 48 42 180 485 468 ESV153--2T-- 20 15...
Page 14 - Installation; Dimensions and Mounting
12 Lenze SMVector 13632304 EDBSV01 EN v22.0 Installation 3 Installation 3.1 Dimensions and Mounting WARNING! Drives must not be installed where subjected to adverse environmental conditions such as: combustible, oily, or hazardous vapors; corrosive chemicals; excessive dust, moisture or vibration; d...
Page 15 - For further assistance, please
Lenze SMVector 13632304 EDBSV01 EN v22.0 13 Installation 3.1.2 NEMA 1 (IP31) Models > 30HP (22kW) c s1 s2 s2 s1 b a a1 b1 b2 SMV SMV Type a in (mm) a1 in (mm) b in (mm) b1 in (mm) b2 in (mm) c in (mm) s1 in (mm) s2 in (mm) m lb (kg) K1 ESV303~~4~~B;ESV303~~6~~B 8.72 (221) 7.50 (190) 14.19 (360) 1...
Page 17 - NEMA 4X (IP65) Models with Disconnect Switch; Conduit Hole Dimensions
Lenze SMVector 13632304 EDBSV01 EN v22.0 15 Installation 3.1.4 NEMA 4X (IP65) Models with Disconnect Switch b2 b b1 a a1 c c1 s1 s2 s2 s1 Mounting Screws 4 x #8-32 10 lb-in 4 x M4 1.2 Nm ( ) Type a in (mm) a1 in (mm) b in (mm) b1 in (mm) b2 in (mm) c in (mm) c1 in (mm) s1 in (mm) s2 in (mm) m lb (kg...
Page 18 - Electrical Installation; Installation After a Long Period of Storage; Power Connections; Hazard of electrical shock!; Mains Connection to 120VAC Single-Phase Supply; PE L1 L2 N
16 Lenze SMVector 13632304 EDBSV01 EN v22.0 Installation 3.2 Electrical Installation Installation After a Long Period of Storage STOP! Severe damage to the drive can result if it is operated after a long period of storage or inactivity without reforming the DC bus capacitors.If input power has not b...
Page 19 - Mains Connection to 240VAC Single-Phase Supply; Mains Connection to Three-Phase Supply
Lenze SMVector 13632304 EDBSV01 EN v22.0 17 Installation 3.2.1.2 Mains Connection to 240VAC Single-Phase Supply ESV...N01S... PE L1 L2 N PE L1 L2 ESV...N01S... PE L1 L2 N PE L1 N ESV...N02Y...(2/PE AC) PE L1 L2 L3 PE L1 L2 ESV...N02Y...(1/N/PE AC) PE L1 L2 L3 PE L1 N ESV...N02S...(2/PE AC) PE L1 L2 ...
Page 20 - Installation Recommendations for EMC Compliance; Refer to Appendix A for; disconnect; WARNING
18 Lenze SMVector 13632304 EDBSV01 EN v22.0 Installation 3.2.1.5 Installation Recommendations for EMC Compliance For compliance with EN 61800-3 or other EMC standards, motor cables, line cables and control or communications cables must be shielded with each shield/screen clamped to the drive chassis...
Page 22 - Notes for Fuse and Cable Table:
20 Lenze SMVector 13632304 EDBSV01 EN v22.0 Installation 3.2.2 Fuses/Cable Cross-Sections NOTE: Observe local regulations. Local codes may supersede these recommendations WARNING: Use a FUSE * for 240V drives requiring > 40A protection and for 400/480/600V drives requiring >32A protection. Typ...
Page 23 - Control Terminals
Lenze SMVector 13632304 EDBSV01 EN v22.0 21 Installation (1) Installations with high fault current due to large supply mains may require a type D circuit breaker. (2) UL Class CC or T fast-acting current-limiting type fuses, 200,000 AIC, preferred. Bussman KTK-R, JJN or JJS or equivalent. (3) Thermo...
Page 24 - Terminal Description
22 Lenze SMVector 13632304 EDBSV01 EN v22.0 Installation Terminal Description Important 1 Digital Input: Start/Stop input resistance = 4.3k W 2 Analog Common 5 Analog Input: 0...10 VDC input resistance: >50 k W 6 Internal DC supply for speed pot +10 VDC, max. 10 mA 25 Analog Input: 4...20 mA inpu...
Page 25 - Commissioning; Local Keypad & Display; CTRL; -Character plus CTRL Display; Stops the drive, regardless of which mode the drive is in.
Lenze SMVector 13632304 EDBSV01 EN v22.0 23 Commissioning 4 Commissioning 4.1 Local Keypad & Display SMV Models: 0.33-10HP (0.25-7.5kW) SMV Models: 15HP (11kW) and greater FWD AUTO REV STOP RUN FWD AUTO REV CTRL REMOTE LOCAL MANAUTO Hz % RPM AMPS /UNITS STOP RUN 4-Character Display 4-Character p...
Page 26 - Display; RUN LED: Indicates that the drive is running.; p q; ] mode button to accept the new control mode selection.; CTRL LEDs; START CONTROL
24 Lenze SMVector 13632304 EDBSV01 EN v22.0 Commissioning Display INDICATING LEDs (on 4-character display) FWD FWD LED: Indicate the present rotation direction is forward. Refer to ROTATION description above. REV REV LED: Indicate the present rotation direction is reverse. Refer to ROTATION descript...
Page 27 - HZ: current display value is in Hz; Drive Display and Modes of Operation
Lenze SMVector 13632304 EDBSV01 EN v22.0 25 Commissioning Display START CONTROL The REMOTE/LOCAL LEDs indicate the current start control source. If the start control source is a remote keypad or the network, then both LEDs will be OFF. REFERENCE CONTROL The AUTO/MANUAL LEDs indicate the current refe...
Page 28 - Parameter Setting; EPM Module
26 Lenze SMVector 13632304 EDBSV01 EN v22.0 Commissioning 4.3 Parameter Setting M Display shows “Pass”, enter default 225 and push M. This means there is either a default or custom password set. Default is 0225. Your parameter value will blink. This means you can change the value using the up/down a...
Page 29 - Parameter Menu; Basic Setup Parameters; • An
Lenze SMVector 13632304 EDBSV01 EN v22.0 27 Commissioning 4.5 Parameter Menu 4.5.1 Basic Setup Parameters Code Possible Settings IMPORTANT No. Name Default Selection P100 P100 Start Control Source 0 0 Local Keypad Use RUN button on front of drive to start 1 Terminal Strip Use start/stop circuit wire...
Page 30 - HiFr
28 Lenze SMVector 13632304 EDBSV01 EN v22.0 Commissioning Code Possible Settings IMPORTANT No. Name Default Selection P102 P102 Minimum Frequency 0.0 0.0 {Hz} P103 • P102, P103 are active for all speed references• W h e n u s i n g a n a n a l o g s p e e d reference, also see P160, P161 p103 p103 M...
Page 31 - LC
Lenze SMVector 13632304 EDBSV01 EN v22.0 29 Commissioning Code Possible Settings IMPORTANT No. Name Default Selection P110 P110 Start Method 0 0 Normal1 Start on Power-up Drive will automatically start when power is applied. 2 Start with DC Brake When start command is applied, drive will apply DC br...
Page 33 - Code; EF
Lenze SMVector 13632304 EDBSV01 EN v22.0 31 Commissioning 4.5.2 I/O Setup Parameters Code Possible Settings IMPORTANT No. Name Default Selection p120 p120 Assertion Level 2 1 Low P120 and the Assertion Level switch must both match the desired assertion level unless P100, P121…P124 are all set to 0. ...
Page 37 - Advanced Setup Parameters
Lenze SMVector 13632304 EDBSV01 EN v22.0 35 Commissioning 4.5.3 Advanced Setup Parameters Code Possible Settings IMPORTANT No. Name Default Selection p156 p156 Analog Inputs Configuration 0 0 TB5: (0-10 VDC); TB25: (4-20mA)1 TB5: (0 - 5 VDC); TB25: (4-20mA)2 TB5: (2 - 10 VDC); TB25: (4-20mA)4 TB5: (...
Page 38 - CL
36 Lenze SMVector 13632304 EDBSV01 EN v22.0 Commissioning Code Possible Settings IMPORTANT No. Name Default Selection P164 P164 TB-25 (4-20mA) Analog Input Monitoring Level 2.0 0.0 {mA} 20.0 P165 P165 Base Voltage 15 {V} 1000 Valid for V/Hz mode only.Set voltage for bus compensation in V/Hz mode P16...
Page 40 - GF
38 Lenze SMVector 13632304 EDBSV01 EN v22.0 Commissioning Code Possible Settings IMPORTANT No. Name Default Selection p190 p190 Motor Braking 0 Disabled Flux brake OFF. 1 Braking with BUS threshold When drive is in deceleration and V bus > V deceleration freeze (114% of the rated V bus ), the flu...
Page 41 - cE; PID Parameters
Lenze SMVector 13632304 EDBSV01 EN v22.0 39 Commissioning Code Possible Settings IMPORTANT No. Name Default Selection p199 p199 Program Selection NOTE 4 Resetting to 50 and 60 Hz default settings will set the Assertion Level (P120) to “2” (High). P120 may need to be reset for the digital input devic...
Page 42 - SLP
40 Lenze SMVector 13632304 EDBSV01 EN v22.0 Commissioning Code Possible Settings IMPORTANT No. Name Default Selection p207 p207 Proportional Gain 5.0 0.0 {%} 1000.0 Used to tune the PID loop:• Increase P207 until system becomes unstable, then decrease P207 by 10-15% • Next, increase P208 until feedb...
Page 43 - Vector Parameters; CAL
Lenze SMVector 13632304 EDBSV01 EN v22.0 41 Commissioning Code Possible Settings IMPORTANT No. Name Default Selection P251 P251 Time Delay between Auto Rinses 30.0 0.0 {min} 6553.5 Time delay reset by re/entering sleep mode P252 P252 Auto Rinse Speed 0.0 -500.0 {Hz} 500.0 If P112 = 1, negative sign ...
Page 45 - Network Parameters
Lenze SMVector 13632304 EDBSV01 EN v22.0 43 Commissioning 4.5.6 Network Parameters Code Possible Settings IMPORTANT No. Name Default Selection p400 p400 Network Protocol 0 Not Active This parameter setting is based upon the network or I/O module that is installed. 1 Remote Keypad2 Modbus RTU3 CANope...
Page 46 - Diagnostic Parameters; FF
44 Lenze SMVector 13632304 EDBSV01 EN v22.0 Commissioning 4.5.7 Diagnostic Parameters Code Display Range (READ ONLY) IMPORTANT No. Name p500 p500 Fault History • Displays the last 8 faults• Format: n.xxx where: n = 1..8, 1 is the newest fault; xxx = fault message (w/o the FF . ) • Refer to section 5...
Page 49 - Sequencer Parameters
Lenze SMVector 13632304 EDBSV01 EN v22.0 47 Commissioning 4.5.9 Sequencer Parameters The P700 Sequencer parameters are listed herein. Refer to section 4.5.7 for P56x Sequencer Diagnostic Parameters. The sequencer function consists of 16 step segments, each individual step segment can have its own ra...
Page 50 - P708 rescales the following sequencer related parameters:
48 Lenze SMVector 13632304 EDBSV01 EN v22.0 Commissioning Code Possible Settings IMPORTANT No. Name Default Selection P708 P708 Sequencer: Time units/scaling 0 0 0.1 {sec} 6553.5 Setup units/scaling for all sequencer time related parameters 1 1 {sec} 65535 2 1 {min} 65535 NOTE: P708 rescales the fol...
Page 55 - Scaling/units depend on P708
Lenze SMVector 13632304 EDBSV01 EN v22.0 53 Commissioning Code Possible Settings IMPORTANT No. Name Default Selection P783 P783 Segment #15Digital Output State 0 Value set in P783 0 1 2 3 4 5 6 7 Relay (Bit 0) 0 1 0 1 0 1 0 1 TB14 (Bit 1) 0 0 1 1 0 0 1 1 I/O option Relay (Bit 2) 0 0 0 0 1 1 1 1 NOTE...
Page 56 - Keep Running
54 Lenze SMVector 13632304 EDBSV01 EN v22.0 Commissioning Code Possible Settings IMPORTANT No. Name Default Selection P795 P795 End Segment:Drive Action 0 0 Keep Running Recovery: Toggling the START SEQUENCE will start the cycle from ‘end segment Stop’ or ‘end segment DC Brake’. 1 Stop (based on P11...
Page 57 - Sequencer Flow Diagram Left; Sequencer Flow Diagram
Lenze SMVector 13632304 EDBSV01 EN v22.0 55 Commissioning 4.5.9.1 Sequencer Flow Diagram Left Drive Stop/Start Control TB-13C TB-13B TB-13A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 P701 P702 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 P703 P 121 24 P 122 24 P 123 24 3...
Page 58 - Sequencer Flow Diagram Right
56 Lenze SMVector 13632304 EDBSV01 EN v22.0 Commissioning 4.5.9.2 Sequencer Flow Diagram Right 2 P 715 P 71 6 P 717 1 P 710 P 71 1 P 712 4 P 725 P 72 6 P 727 3 P 720 P 72 1 P 722 6 P 735 P 736 P 737 5 P 730 P 73 1 P 732 8 P 745 P 746 P 747 7 P 740 P 74 1 P 742 10 P 755 P 756 P 757 9 P 750 P 751 P 75...
Page 59 - Sequencer Status; The drive can only be restarted if the error message has been reset.
Lenze SMVector 13632304 EDBSV01 EN v22.0 57 Commissioning 4.5.9.3 Sequencer Status Segment 1 active P714 P719 P724 P729 P734 P739 P744 P749 P754 P759 P764 P769 P774 P779 P784 P789 P794 TB30 Segment 16 active Segment 15 active Segment 14 active Segment 13 active Segment 12 active Segment 11 active Se...
Page 60 - Troubleshooting and Diagnostics; Status/Warning Messages; Cause; HF
58 Lenze SMVector 13632304 EDBSV01 EN v22.0 Troubleshooting and Diagnostics 5 Troubleshooting and Diagnostics 5.1 Status/Warning Messages Status / Warning Cause Remedy br br DC-injection brake active DC-injection brake activated• activation of digital input (P121...P124 = 18) • automatically (P110 =...
Page 61 - Drive Configuration Messages; Fault Messages; will not appear in the fault message.
Lenze SMVector 13632304 EDBSV01 EN v22.0 59 Troubleshooting and Diagnostics Status / Warning Cause Remedy spd spd PID Mode disabled. Drive has been taken out of PID Mode. Refer to P200. stoP stoP Output frequency = 0 Hz (outputs U, V, W inhibited) Stop has been commanded from the keypad, terminal st...
Page 62 - Fault; Mains voltage is too high
60 Lenze SMVector 13632304 EDBSV01 EN v22.0 Troubleshooting and Diagnostics Fault Cause Remedy (1) f.bf f.bf Personality fault Drive Hardware • Cycle Power• Power down and install EPM with valid data• Reset the drive back to defaults (P199 = 3, 4) and then re-program • If problem persists, contact f...
Page 63 - • Verify proper setting of P108
Lenze SMVector 13632304 EDBSV01 EN v22.0 61 Troubleshooting and Diagnostics Fault Cause Remedy (1) f.ntF f.ntF Module communication fault Communication failure between drive and Network Module. Check module connections f.nF1 f.nF1 … … f.nF9 f.nF9 Network Faults Refer to the module documentation. for...
Page 64 - Permissible Cable Lengths; Appendix A
62 Lenze SMVector 13632304 EDBSV01 EN v22.0 (1) The drive can only be restarted if the error message has been reset. A.1 Permissible Cable Lengths NOTE This table is intended as a reference guideline only; application results may vary. The values in this table are based on testing with commonly avai...
Page 65 - Section Page; SMV Quick Start Guide
Lenze SMVector 13527643 EDBSV01 EN v20 63 Section Page 1.1 Quick Start Parameter Settings… ........................................................................ 64 1.1.1 Basic Parameter Settings .......................................................................... 64 2.1 Basic Control Wiring...
Page 66 - Quick Start Parameter settings
64 Lenze SMVector 13632304 EDBSV01 EN v22.0 SMV Quick Start Guide Code Possible Settings IMPORTANT No. Name Default Selection P100 Start Control Source 0 0 Local keypad Run/stop button on front of drive (default no change necessary out of box) P101 Standard Reference Source 0 0 Keypad Speed/torque r...
Page 67 - Motor rated current
Lenze SMVector 13632304 EDBSV01 EN v22.0 65 SMV Quick Start Guide Code Possible Settings IMPORTANT No. Name Default Selection P 300 Operating Mode 0 0 Constant V/Hz Constant torque V/Hz, for general applications 1 Variable V/Hz Variable torque V/Hz, for centrifugal fan and pump applications 2 Enhanc...
Page 68 - Basic Control Wiring Examples
66 Lenze SMVector 13632304 EDBSV01 EN v22.0 SMV Quick Start Guide 2.1 Basic Control Wiring Examples There are many ways to control the drive for starting and stopping, running the motor in forward and reverse and also speed control methods. Below are several common examples for control wiring scheme...
Page 69 - PID Quick Start; Steps for Programming the Drive for PID; Please read the PID Parameter notes in the manual Section 4.5.4.; Speed Pot
Lenze SMVector 13632304 EDBSV01 EN v22.0 67 SMV Quick Start Guide 3.1 PID Quick Start 3.1.1 Steps for Programming the Drive for PID Please read the PID Parameter notes in the manual Section 4.5.4. 1. To activate PID mode, one of the TB-13x inputs (controlled with parameters 121 thru 124) must be use...
Page 70 - Steps for Commissioning the Drive for PID Loop; calculate the appropriate gain settings:; Error; between TB5 and TB2 on the drive.; Typical PID Flow Diagram
68 Lenze SMVector 13632304 EDBSV01 EN v22.0 SMV Quick Start Guide 3.1.3 Steps for Commissioning the Drive for PID Loop 1. Adjust setpoint (for example with the keypad) to desired level. 2. Monitor the PID feedback (P522 if sensor is wired to TB5 and P523 if sensor is wired to TB25) 3. Tune using the...
Page 71 - Power; ◦ RFI filters connected to the main power.
Lenze SMVector 13632304 EDBSV01 EN v22.0 69 SMV Quick Start Guide 4.1 Notes / Warnings 4.1.1 Programming / Power Warnings Programming Notes: y When replacing a VFD, make sure to take the original EPM from drive and put in the replacement drive. Power must be removed from both to the original and new...
Page 72 - Lenze SMVector; Service
For further assistance, please visit our SMV Support Portal: https://lenze.yonyx.com/y/portal/ Lenze SMVector 13632304 EDBSV01 EN v22.0 Lenze Americas Corporation630 Douglas StreetUxbridge, MA 01569USA 800 217-9100 508 278-7873 [email protected] www.lenze.com Service 508 278-9100 508 278-6620 r...
