Page 3 - Contents; Introduction
bizhub PRO C6500 / bizhub PRO C6500e Contents-1 Contents 1 Introduction CMS ............................................................................................... 1-3Notices to the customer who employs the CMS ........................... 1-3Registered trademark ................................
Page 4 - Appendix
Contents-2 bizhub PRO C6500 / bizhub PRO C6500e 3 PF-601/HT504 3.1 Maintenance procedure of the tray section.................................... 3-3 Removing the pick-up rubber/paper feed roller ............................. 3-3Reinstalling the pick-up rubber/paper feed roller .........................
Page 7 - CMS; Should it get lost, contact our service representative.; Registered trademark; Copyright © 2006 KONICA MINOLTA BUSINESS TECHNOLOGIES, INC.
Introduction 1 bizhub PRO C6500 / bizhub PRO C6500e 1-3 1 Introduction CMS The CMS (Customer Maintenance Support) is a system that supports the customer who conducts a parts replacement operation by himself without getting an technical assistance from the customer engineer, to minimize the downtime ...
Page 8 - Safety instructions; Warning and precaution symbols; WARNING; Ignoring this warnings could cause serious injury or even death.; CAUTION; Ignoring this cautions could cause injury or damage to property.; Do not ignore these safety advices.; Meaning of symbols
1 Introduction 1-4 bizhub PRO C6500 / bizhub PRO C6500e 1.1 Safety instructions For your safe operation, the following are the descriptions of the notices and requests that you have to follow when replacing parts. Be sure to read them carefully before conducting any part replacement operation. - Be ...
Page 9 - Operations before replacing any part; CMS part replacement operation
Introduction 1 bizhub PRO C6500 / bizhub PRO C6500e 1-5 Operations before replacing any part 7 CAUTION Ignoring this cautions could cause injury or damage to property. % Do not ignore these safety advices. CMS part replacement operation 7 WARNING Ignoring this warnings could cause serious injury or ...
Page 10 - Power plug
1 Introduction 1-6 bizhub PRO C6500 / bizhub PRO C6500e Power plug 7 WARNING Ignoring this warnings could cause serious injury or even death. % Do not ignore these safety advices. 7 CAUTION Ignoring this cautions could cause injury or damage to property. % Do not ignore these safety advices. Warning...
Page 11 - When any abnormal condition is found
Introduction 1 bizhub PRO C6500 / bizhub PRO C6500e 1-7 When any abnormal condition is found 7 WARNING Ignoring this warnings could cause serious injury or even death. % Do not ignore these safety advices. 7 CAUTION Ignoring this cautions could cause injury or damage to property. % Do not ignore the...
Page 12 - Caution notations and caution labels
1 Introduction 1-8 bizhub PRO C6500 / bizhub PRO C6500e 1.2 Caution notations and caution labels For this copier, there are the caution notations or labels for safety operations provided at the locations as shown below. Be sure to take every care to avoid any accidents while in the part replacement ...
Page 17 - Maintenance procedure of the housing section; Removing the dust-proof filter 1 assy; Turn OFF the sub power switch.
bizhub PRO C6500/bizhub PRO C6500e 2 bizhub PRO C6500 / bizhub PRO C6500e 2-3 2 bizhub PRO C6500/bizhub PRO C6500e 2.1 Maintenance procedure of the housing section Removing the dust-proof filter 1 assy Periodically replaced parts/cycle: - Dust-proof filter 1 assy: Every 200,000 prints (actual replac...
Page 18 - Remove the screw, and remove the filter cover.; Reinstalling the dust-proof filter 1 assy; Reinstall the above parts following the removal steps in reverse.
2 bizhub PRO C6500/bizhub PRO C6500e 2-4 bizhub PRO C6500 / bizhub PRO C6500e 4 Remove the screw, and remove the filter cover. 5 Remove the dust-proof filter 1 assy. Reinstalling the dust-proof filter 1 assy % Reinstall the above parts following the removal steps in reverse. screw filter cover dust-...
Page 19 - Removing the dust-proof filter 2 assy
bizhub PRO C6500/bizhub PRO C6500e 2 bizhub PRO C6500 / bizhub PRO C6500e 2-5 Removing the dust-proof filter 2 assy Periodically replaced parts/cycle: - Dust-proof filter 2 assy: Every 200,000 prints 1 Turn OFF the sub power switch. 2 Open the left front door, and then turn OFF the main power switch...
Page 20 - Reinstalling the dust-proof filter 2 assy
2 bizhub PRO C6500/bizhub PRO C6500e 2-6 bizhub PRO C6500 / bizhub PRO C6500e 4 Loosen the two screws and remove the filter cover. 5 Pull out the dust-proof filter 2 assy from the filter cover. Reinstalling the dust-proof filter 2 assy % Reinstall the above parts following the removal steps in rever...
Page 21 - Maintenance procedure of the toner collection box; Removing the toner collection box assy; Toner collection box assy: Every 50,000 prints
bizhub PRO C6500/bizhub PRO C6500e 2 bizhub PRO C6500 / bizhub PRO C6500e 2-7 2.2 Maintenance procedure of the toner collection box Removing the toner collection box assy Periodically replaced parts/cycle: - Toner collection box assy: Every 50,000 prints 1 Turn OFF the sub power switch. 2 Open the l...
Page 23 - Reinstalling the toner collection box assy
bizhub PRO C6500/bizhub PRO C6500e 2 bizhub PRO C6500 / bizhub PRO C6500e 2-9 5 Peel off the label on the toner collection box assy and close the opening of the toner collection box assy with the label. Reinstalling the toner collection box assy % Reinstall the above parts following the removal step...
Page 24 - Maintenance procedure of the paper feeding section; Removing the pick-up roller/paper feed roller rubber
2 bizhub PRO C6500/bizhub PRO C6500e 2-10 bizhub PRO C6500 / bizhub PRO C6500e 2.3 Maintenance procedure of the paper feeding section Removing the pick-up roller/paper feed roller rubber Periodically replaced parts/cycle: - Pick-up roller: Every 2,400,000 prints (actual replacement cycle: every 800,...
Page 28 - Reinstalling the pick-up roller/paper feed roller rubber
2 bizhub PRO C6500/bizhub PRO C6500e 2-14 bizhub PRO C6500 / bizhub PRO C6500e 10 Remove the bearing. 11 Remove the C-clip 1 and remove the pick-up roller. – When installing the pick-up roller, be sure that the arrow mark 1 is facing toward the C-clip 1. 12 Remove the C-clip 2 and remove the paper f...
Page 30 - Reinstalling the separation roller rubber
2 bizhub PRO C6500/bizhub PRO C6500e 2-16 bizhub PRO C6500 / bizhub PRO C6500e 4 Remove the paper feed roller assy. For details, refer to "Removing the pick-up roller/paper feed roller rubber" on page 2-10. 5 Remove the C-clip and remove the separation roller. – Before installing the separat...
Page 32 - Remove the six screws and remove the paper feed solenoid cover.
2 bizhub PRO C6500/bizhub PRO C6500e 2-18 bizhub PRO C6500 / bizhub PRO C6500e 4 While lifting the lever marked in the picture, turn the handle in the arrow marked direction and pull out the ADU. 5 Remove the six screws and remove the paper feed solenoid cover. lever screws paper feed solenoid cover...
Page 34 - Remove the bearing and remove the paper feed roller unit.
2 bizhub PRO C6500/bizhub PRO C6500e 2-20 bizhub PRO C6500 / bizhub PRO C6500e 7 Remove the bearing and remove the paper feed roller unit. – When installing the paper feed roller unit, be sure to fit the actuator in the detection section of the paper empty sensor/BP (PS47). – When installing the pap...
Page 35 - Remove the paper feed roller assy from the shaft.; Reintalling the pick-up roller/paper feed roller rubber
bizhub PRO C6500/bizhub PRO C6500e 2 bizhub PRO C6500 / bizhub PRO C6500e 2-21 9 Remove the pick-up roller from the pick-up roller assy. 10 Remove the paper feed roller assy from the shaft. 11 Remove the paper feed roller rubber from the paper feed roller assy. – When installing the paper feed rolle...
Page 36 - Maintenance procedure of the fusing section; Precaution for high temperature
2 bizhub PRO C6500/bizhub PRO C6500e 2-22 bizhub PRO C6500 / bizhub PRO C6500e 2.5 Maintenance procedure of the fusing section 7 CAUTION Precaution for high temperature Immediately after turning off the main power switch or the sub power switch, the fusing section is very hot and you may get burnt. ...
Page 37 - Open the front door and the toner supply section.
bizhub PRO C6500/bizhub PRO C6500e 2 bizhub PRO C6500 / bizhub PRO C6500e 2-23 4 While lifting the lever marked in the picture, turn the handle in the arrow marked direction and pull out the ADU. 5 Open the front door and the toner supply section. lever
Page 39 - Remove the two screws and remove the front fusing cover.
bizhub PRO C6500/bizhub PRO C6500e 2 bizhub PRO C6500 / bizhub PRO C6500e 2-25 8 Remove the screw, and remove the knob. 9 Remove the two screws and remove the front fusing cover. screw screws knob front fusing cover
Page 40 - Reinstalling the fusing unit
2 bizhub PRO C6500/bizhub PRO C6500e 2-26 bizhub PRO C6500 / bizhub PRO C6500e 10 Disconnect the two connectors. 11 Open the reverse/exit section. 12 Remove the screw and remove the fusing unit. – When installing/removing the fusing unit, be sure to hold both ends of the unit and slide it toward you...
Page 43 - Maintenance procedure of the tray section; Removing the pick-up rubber/paper feed roller
PF-601/HT504 3 bizhub PRO C6500 / bizhub PRO C6500e 3-3 3 PF-601/HT504 3.1 Maintenance procedure of the tray section Removing the pick-up rubber/paper feed roller Periodically replaced parts/cycle: - Pick-up rubber: Every 600,000 prints (actual replacement cycle: every 300,000 feed) - Paper feed rol...
Page 46 - Remove the front bearing.
3 PF-601/HT504 3-6 bizhub PRO C6500 / bizhub PRO C6500e 7 Rotate the pick-up roller in the direction of the arrow (clockwise as seen from the front side) and bring the coupling to the shown position. – Be sure not to rotate the pick-up roller against the direction of the arrow forcibly, as the rolle...
Page 47 - Move the rear bearing to the rear side.
PF-601/HT504 3 bizhub PRO C6500 / bizhub PRO C6500e 3-7 10 Move the rear bearing to the rear side. – When installing the bearing, hold down the metal plate of the pick-up roller assy slightly, and insert the flat part of the rear bearing while keeping it horizontally into the notch of the metal plat...
Page 50 - Reinstalling the pick-up rubber/paper feed roller
3 PF-601/HT504 3-10 bizhub PRO C6500 / bizhub PRO C6500e 19 Remove the C-clip and pull out the paper feed roller from the collar. 20 Replace the paper feed roller. – The appearance of the collars is the same for the paper feed roller and the separation roller. However, the collar of the paper feed r...
Page 51 - Removing separation roller; Periodically replaced parts/cycle; Note
PF-601/HT504 3 bizhub PRO C6500 / bizhub PRO C6500e 3-11 Removing separation roller Periodically replaced parts/cycle - Separation roller: Every 600,000 prints (actual replacement cycle: every 300,000 feed) 2 Note The appearance of the collars is the same for the paper feed roller and the separation...
Page 56 - Reinstalling the separation roller
3 PF-601/HT504 3-16 bizhub PRO C6500 / bizhub PRO C6500e Reinstalling the separation roller % Reinstall the above parts following the removal steps in reverse.
Page 59 - Removing the paper feed unit
DF-609 4 bizhub PRO C6500 / bizhub PRO C6500e 4-3 4 DF-609 4.1 Maintenance procedure of the paper feeding section Removing the paper feed unit 1 Turn OFF the sub power switch. 2 Open the left front door, and then trun OFF the main power switch. 3 Unplug the power cord. left front door main power swi...
Page 61 - Remove the screw and remove the shaft securing plate.
DF-609 4 bizhub PRO C6500 / bizhub PRO C6500e 4-5 7 Remove the screw and remove the shaft securing plate. 8 Remove the two C-clips. screw shaft securing plate C-clip bearing paper feed unit C-clip bearing
Page 62 - Slide the two bearings inward, and remove the paper feed unit.; Reinstalling the paper feed unit
4 DF-609 4-6 bizhub PRO C6500 / bizhub PRO C6500e 9 Slide the two bearings inward, and remove the paper feed unit. – When removing the paper feed unit, be sure not to damage the arm with the shaft. – When installing the paper feed unit, make sure the arm is mounted on the shaft. – When installing th...
Page 63 - Removing the pick-up roller/paper feed roller
DF-609 4 bizhub PRO C6500 / bizhub PRO C6500e 4-7 Removing the pick-up roller/paper feed roller Periodically replaced parts/cycle - Paper feed roller: Every 1,800,000 prints (actual replacement cycle: every 625,000 feed) - Pick-up roller: Every 1,800,000 prints (actual replacement cycle: every 625,0...
Page 65 - Remove the arm and the pin.
DF-609 4 bizhub PRO C6500 / bizhub PRO C6500e 4-9 8 Remove the C-clip, then remove the gear and the pin. – Be careful not to lose the pin as it may drop off the shaft when removing the gear. 9 Remove the arm and the pin. – Be careful not to lose the pin as it may drop off the shaft when removing the...
Page 67 - Reinstalling the pick-up roller/paper feed roller
DF-609 4 bizhub PRO C6500 / bizhub PRO C6500e 4-11 13 Remove the pin and remove the pick-up roller. 14 Remove the C-clip. – Be careful not to lose the pin as it may drop off the shaft when removing the C-clip. 15 Remove the pin and remove the pick-up roller. Reinstalling the pick-up roller/paper fee...
Page 68 - Removing the separation roller
4 DF-609 4-12 bizhub PRO C6500 / bizhub PRO C6500e Removing the separation roller Periodically replaced parts/cycle - Separation roller: Every 1,800,000 prints (actual replacement cycle: every 625,000 feed) 1 Turn OFF the sub power switch. 2 Open the left front door, and then turn OFF the main power...
Page 69 - Open the paper feed cover.
DF-609 4 bizhub PRO C6500 / bizhub PRO C6500e 4-13 4 Open the paper feed cover. 5 Push the two tabs inward to release the lock and remove the separation unit cover. tabs paper feed cover tabs
Page 70 - Remove the separation unit and replace it with a new one.
4 DF-609 4-14 bizhub PRO C6500 / bizhub PRO C6500e 6 Pinch both ends of the roller shaft and raise the separation roller straight up. 7 Remove the separation unit and replace it with a new one. Reinstalling the pick-up roller/paper feed roller % Reinstall the above parts following the removal steps ...
Page 73 - Removing the registration roller cover
DF-609 4 bizhub PRO C6500 / bizhub PRO C6500e 4-17 Removing the registration roller cover 1 Turn OFF the sub power switch. 2 Open the left front door, and then turn OFF the main power switch. 3 Unplug the power cord. left front door main power switch sub power switch
Page 74 - Reinstalling the registration roller cover
4 DF-609 4-18 bizhub PRO C6500 / bizhub PRO C6500e 4 Open the paper feed cover. 5 Raise the paper feed tray straight up. 6 Remove the four screws and remove the registration roller cover. Reinstalling the registration roller cover % Reinstall the above parts following the removal steps in reverse. p...
Page 75 - Cleaning the registration roller; Registration roller: Every 200,000 prints
DF-609 4 bizhub PRO C6500 / bizhub PRO C6500e 4-19 Cleaning the registration roller Periodically cleaned parts/cycle: - Registration roller: Every 200,000 prints 1 Turn OFF the sub power switch. 2 Open the left front door, and then turn OFF the main power switch. 3 Unplug the power cord. left front ...
Page 81 - Replacement parts list; Main body
Appendix 5 bizhub PRO C6500 / bizhub PRO C6500e 5-3 5 Appendix 5.1 Replacement parts list Main body Part name Part number Toner collection box A03UR7020 Dust-proof filter 1 (right side) exchanging assy A03UR7010 Dust-proof filter 2 (rear side) 65AAR7180 Feed / reverse (separation) rubber (tray 1) 25...
Page 82 - Paper feeding unit PF-601
5 Appendix 5-4 bizhub PRO C6500 / bizhub PRO C6500e Paper feeding unit PF-601 Document feeder DF-609 Part name Part number Pick-up rubber 55VA4111 Paper feed roller 55VA-483 Separation roller 55VA-483 Part name Part number Pick-up roller 13YH4039 Paper feed roller 13YH4064 Separation roller 20AJ4015