Page 2 - INTRODUCTION; SCOPE OF THIS MANUAL; ORDERING REPLACEMENT PARTS; LICENSING REQUIREMENTS; GENERAL
TK-7102H 2 INTRODUCTION SCOPE OF THIS MANUAL This manual is intended for use by experienced techni- cians familiar with similar types of commercial grade commu-nications equipment. It contains all required service informa-tion for the equipment and is current as of this publicationdate. Changes whic...
Page 3 - SERVICE; NOTE
TK-7102H 3 5. INSTALLATION PLANNING – CONTROL STATIONS5-1. Antenna system Control station. The antenna system selection depends on many factors and is beyond the scope of this manual. YourKENWOOD dealer can help you select an antenna systemthat will best serve your particular needs. 5-2. Radio locat...
Page 4 - OPERATING FEATURES; Controls and Functions
TK-7102H 4 OPERATING FEATURES Indicator Description Light while transmitting. Lights when a signal is detected on the currently selected channel. Lights while the function programmed onto its corresponding key is activated. Lights while the function programmed onto its corresponding key is activated...
Page 6 - Details of Features
TK-7102H 6 4. Scan Operating ■ SCAN start condition Two or more channels must be added to all channels that can be scanned. The transceiver must be in normal receivemode (PTT off). When you activate the key programmed to the scan ON/ OFF function, the scan starts. The indicator next to the pro-gramm...
Page 7 - Audible User Feedback Tones
TK-7102H 7 ■ SP Unmute You can select the type of SP Unmute system for each channel. The selection is as follows. Carrier, QT/DQT:Channel with this option will not check ID Code in order toopen its speaker.Carrier+DTMF, QT/DQT+DTMF:Channel that is set with this option will have to check forID Code i...
Page 8 - How to Enter Each Mode; REALIGNMENT
TK-7102H 8 1. Modes User mode PC mode Data program-ming mode PC test mode PC tuning mode Clone mode Mode Function User mode For normal use. PC mode Used for communication between the radio and PC (IBM compatible). Data programming Used to read and write frequency data mode and other features to and ...
Page 11 - REALIGNMENT / INSTALLATION; Setting With the KPG-70D; INSTALLATION; Modification; Connection
TK-7102H 11 REALIGNMENT / INSTALLATION 6-3. Modifying the Transceiver Modify the transceiver as follows to turn the power on and off with the ignition key. 1. Remove the jumper resistor (0 Ω ) R71 of the TX-RX unit. ■ Setting With the KPG-70D Select “External Devices” from the “Edit” menu and en- ab...
Page 12 - Pins Connection
TK-7102H 12 ■ Pins Connection Voice scrambler 12 pins lead wire 11 pins lead wire functions with connector (A) with connector (B) A A-12 – B A-11 – C A-10 – D A-9 – 5 – B-5 6 – B-7 7 A-8 – 8 A-7 – 9 A-3 – 10 – B-11 11 – B-9 12 – B-4 INSTALLATION ■ Setting With the KPG-70D Select “External Devices” f...
Page 13 - DISASSEMBLY FOR REPAIR
TK-7102H 13 DISASSEMBLY FOR REPAIR 1. When you remove the panel, turn the transceiver up side down. Detach the panel by lifting the tabs as shown be-low. Fig. 1 Fig. 2 2. To remove the cabinet, first turn the transceiver up side down. Detach the cabinet by prying the tabs as shownbelow. 3. To remove...
Page 14 - Frequency Configuration; CIRCUIT DESCRIPTION; Receiver System
TK-7102H 14 Frequency Configuration The receiver utilizes double conversion. The first IF is 49.95MHz and the second IF is 450kHz. The first local oscil-lator signal is supplied from the PLL circuit. The PLL circuit in the transmitter generates the necessary frequencies. Figure 1 shows the frequenci...
Page 15 - Wide/Narrow Changeover Circuit; AF Signal System; PLL Frequency Synthesizer
TK-7102H 15 ■ Wide/Narrow Changeover Circuit The Wide port (pin 65) and Narrow port (pin 64) of the CPU is used to switch between ceramic filters. When the Wideport is high, the ceramic filter SW diodes (D303, D302) causeCF301 to turn on to receive a Wide signal. When the Narrow port is high, the ce...
Page 16 - Transmitter System
TK-7102H 16 ■ Unlock Circuit During reception, the 8RC signal goes high, the 8TC signal goes low, and Q34 turns on. Q33 turns on and a voltage isapplied to the collector (8R). During transmission, the 8RCsignal goes low, the 8TC signal goes high and Q36 turns on.Q35 turns on and a voltage is applied...
Page 17 - Control Circuit
TK-7102H 17 Control Circuit The CPU carries out the following tasks: 1) Controls the WIDE, NARROW, TX/RX outputs.2) Adjusts the AF signal level of the AF filter (IC251) and turns the filter select compounder on or off. 3) Controls the display unit.4) Controls the PLL (IC401).5) Controls the D/A conv...
Page 18 - Power Supply Circuit; Decode; CIRCUIT DESCRIPTION / SEMICONDUCTOR DATA; SEMICONDUCTOR DATA; Absolute Maximum Ratings (T
TK-7102H 18 ■ Decode • QT/DQT/DTMF The signal (W/NO (EVOL2)) goes to SIGNAL (pin 88) of CPU (IC101). The QT/DQT signal will pass through the low-pass filters in the CPU (IC101) and be decoded within theCPU (IC101). The DTMF signal will be decoded within theCPU (IC101). ■ D/A Converter The D/A conver...
Page 19 - Terminal Function
TK-7102H 19 SEMICONDUCTOR DATA ■ Terminal Function Pin No. Name I/O Function 1 QT/DQT O QT/DQT output. 2 DTMF/MSK O DTMF/MSK/BEEP output 3 PLLE O PLL IC chip select. 4,5 NC I 6 GND - GND. 7 CNVSS - DNVss for flash. 8 EVLLD O E-volume LD. 9 BSHIFT O Beat shift. 10 RESET - Reset. 11 XOUT - X’tal (14.3...
Page 20 - COMPONENTS DESCRIPTION
TK-7102H 20 Display Unit (X54-3460-20) Ref. No. Parts name Description IC1 IC Shift register for LED & MICBL control Q4 Transistor Busy light switch Q9,10 Transistor Key backlit switch D1~4 LED Key backlit D5 LED Monitor key light D6 LED Programmable key light D7~10 LED Channel key light D11 LED...
Page 21 - PARTS LIST
TK-7102H 21 PARTS LIST ✽ New Parts. indicates safety critical components. Parts without Parts No. are not supplied. Les articles non mentionnes dans le Parts No. ne sont pas fournis. Teile ohne Parts No. werden nicht geliefert. L : Scandinavia K : USA P : Canada Y : PX (Far East, Hawaii) T : England...
Page 27 - EXPLODED VIEW; Parts with the exploded numbers larger than 700 are not supplied.
TK-7102H 27 EXPLODED VIEW A B 1 2 3 16 43 47 28 5 3 19 1 2 32 33 21 31 26 24 15 Q504 IC252 A 700Caution label 701S/No. label A A C C C C C C Cx2 Bx12 B B 12 30 27 25 10 TX-RX unit Display unit A M2.6 x 8 : N67-2608-46 B M2.6 x 6 (Br-Tap) : N87-2606-46 C M2.6 x 14 (Br-Tap) : N87-2614-46 Parts with th...
Page 28 - PACKING
TK-7102H 28 PACKING C D 1 2 3 37 Protection bag (H25-2341-04) 37 Protection bag (H25-2341-04) 35 Packing fixture (H12-3112-05) 35 Packing fixture (H12-3112-05) 8 Instruction manual (English) (B62-1596-10) 9 Instruction manual (Spanish) (B62-1597-10) 702 Pamphlet 703 Pamphlet 48 Microphone (T91-0624-...
Page 29 - Test Equipment Required for Alignment; ADJUSTMENT
TK-7102H 29 Test Equipment Required for Alignment Test Equipment Major Specifications 1. Standard Signal Generator Frequency Range 136 to 175MHz (SSG) Modulation Frequency modulation and external modulation Output –127dBm/0.1 µ V to greater than –7dBm/100mV 2. Power Meter Input Impedance 50 Ω Operat...
Page 30 - Adjustment Location
TK-7102H 30 ADJUSTMENT Adjustment Location ■ Switch ■ Adjustment Points ■ Notes • EEPROM The tuning data (Deviation, Squelch, etc.) for the EEP- ROM, is stored in memory. When parts are changed, re-adjust the transceiver. • AF PA IC (IC252) How to mounting the IC252. • Speaker Cable The speaker cabl...
Page 31 - PCB Section; * Adjustment of TX VCO lock voltage
TK-7102H 31 ADJUSTMENT PCB Section 1. Setting 1) Power supply voltage DC Power supply terminal : 13.6V 2. VCO lock 1) CH : TX high Digital voltmeter CV TC402 5.5V ± 0.1V voltage* 2) CH : RX high TC401 5.5V ± 0.1V 3) CH : TX low Check 0.7V or more 4) CH : RX low 3. IF coil 1) CH : RX center (Wide) SS...
Page 32 - Receiver Section
TK-7102H 32 ADJUSTMENT Receiver Section 1. Seisitivity 1) CH : RX low (Wide/Narrow) SSG ANT Check SINAD CH : RX center (Wide/Narrow) Oscilloscope EXT. SP : 12dB or higher CH : RX high (Wide/Narrow) AF V.M 2) SSG output Distortion meter : –118dBm (0.28 µ V) (Wide) : –116dBm (0.35 µ V) (Narrow) Mod : ...
Page 34 - TERMINAL FUNCTION; Function Port Assignment
TK-7102H 34 TERMINAL FUNCTION CN2 No. Name I/O Function 1 SB O Battery voltage DC supply 2 NC - - 3 GND O Ground 4 NC - - 5 FNC1 I/O Programable I/O (programmed by FPU) 6 FNC2 I/O Programable I/O (programmed by FPU) 7 FNC3 I/O Programable I/O (programmed by FPU) 8 FNC4 I/O Programable I/O (programme...
Page 35 - PC BOARD
S R Q P O N M L K J I H G F E D C B A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 GND PTT MIC POWER ME HOOK KMI2 CM KMI1 KMI3 KMO1 KMI4 KMO2 SB 5C CL DI CN1 HOOK CM PTT MIC SB MBL GND ME 18 1 C25 C27 Q10 C4 C8 C9 D13 L1 IC1 1 89 16 R10 R11 R12 R13 R14 R15 R16 R17 R18 R19 R20 Q4 Q9 R1 R2 R3 R4 R5 R6 R7 R8 R9 CP...
Page 39 - SCHEMATIC DIAGRAM; Note : The components marked with a dot (
46 7 6 5 4 3 2 1 T S R Q P O N M L K J I H G F E D C B A SCHEMATIC DIAGRAM TK-7102H Note : The components marked with a dot ( • ) are parts of layer 1. T:7.9V R:2.78V R:4.9V R:7.59V R:7.25V R:0.75V R:6.2V R:7.08V T:4.9V T:2.4V R:0.7mV R:2.46V W:4.9VN:0V R:13.5V R:0.64V T:7.5V R:4.82V R:6.9V T:6.9V R...
Page 40 - BLOCK DIAGRAM
TK-7102H TK-7102H 47 48 BLOCK DIAGRAM Q440 2SC4617(S) DT Q33 2SA1745(6,7) BATT CF302 (NARROW) PRE DRIVE AMP D303 DAN222 MICMT2 SW IC202 NJM2904V 8TC AVR 5V XF351 49.95MHz 8RC D201 DAN222 D202 1SS372 IC66AT24C64N10SI18 RF IC402 UPB1509GV DIVIDER D302 DAN222 PC ANT Q87 2SK1824 IC161 M62363FP (3/8) IC1...
Page 41 - LEVEL DIAGRAM
TK-7102H TK-7102H 49 50 LEVEL DIAGRAM S To make measurements in the RF section, connect the RF Wattmeter (50 Ω ). 13dBm –5dBm G2 Q351 14 3 J1 IC201 IC161 D –7dBm IC203 Q353 XF1 12 7 Q251 IC202 Q504 To make measurements in the AF section, connect the AC level meter.(ANT input : –53dBm, 1kHz FM, 3kHz ...
Page 42 - RECEIVER; SPECIFICATIONS
TK-7102H 51 GENERAL Frequency Range ............................... K,M : 146 to 174MHz K2,M2 : 136 to 162MHz Channels / Groups .............................. 4 channels Channel Spacing ................................. Wide : 25kHz Narrow : 12.5kHz PLL Channel Stepping ........................ 2.5,...
Page 43 - KENWOOD CORPORATION
KENWOOD CORPORATION 2967-3, Ishikawa-machi, Hachioji-shi, Tokyo, 192-8525 Japan KENWOOD U.S.A. CORPORATION P.O. BOX 22745, 2201 East Dominguez Street, Long Beach, CA 90801-5745, U.S.A. KENWOOD ELECTRONICS CANADA INC. 6070 Kestrel Road, Mississauga, Ontario, Canada L5T 1S8 KENWOOD ELECTRONICS DEUTSCH...