Page 2 - SERVICE MANUAL; PC BOARD VIEWS; CONTENTS; REVISED II
© 2001-3 PRINTED IN JAPANB51-8408-20 (N) 1015 800MHz/900MHz FM TRANSCEIVER TK-480/481 SERVICE MANUAL GENERAL ............................................................ 2 SYSTEM SET-UP ................................................ 2 OPERATING FEATURES .................................... 3 REALI...
Page 3 - INTRODUCTION; SCOPE OF THIS MANUAL; ORDERING REPLACEMENT PARTS
2 TK-480/481 GENERAL / SYSTEM SET-UP INTRODUCTION SCOPE OF THIS MANUAL This manual is intended for use by experienced techni- cians familiar with similar types of commercial grade com-munications equipment. It contains all required service in-formation for the equipment and is current as of this pub...
Page 4 - OPERATING FEATURES; Operation Features; Antenna connector
3 TK-480/481 OPERATING FEATURES 1. Operation Features The TK-480/481 is an 800/900MHz band EFJ LTR™-com- patible trunked radio designed to operate in both trunkedand conventional modes. The programmable features aresummarized. Model Trunking mode Conventional mode This model can handle up to 32 syst...
Page 7 - Last called revert; Details of Features
6 TK-480/481 OPERATING FEATURES To unlock a system, select the system and press the key. The Delete ( ) indicator disappears to indicate that the sys- tem has returned to the scan sequence. The revert systemis scanned even if it is locked out. If there a locked system,the Delete ( ) indicator flashe...
Page 8 - ARQ mode
7 TK-480/481 OPERATING FEATURES 4-5. Radio password When the password is set in the transceiver, user can not use the transceiver unless enter the correct password. This code can be up to 6 digits from 0 to 9 and input with the keypad or selector, and “S” key. 4-6. Battery Warning This transceiver h...
Page 9 - Auto Reset
8 TK-480/481 OPERATING FEATURES 5. Option Signalling 5-1. DTMF Built-in DTMF decoder is available for option signalling.It is possible to use individual call, group call, D.B.D. (Dead Beat Disable). D.B.D. is used with DTMF only. If the option signalling matches, a predetermined action will occur. I...
Page 11 - Audible User Feedback Tones
10 TK-480/481 ■ Number of Retries Number of Retries is the maximum number of retry transmission when no acknowledgement is received in theMaximum ACK Wait Time. Increase this item to improvedata communication reliability. ■ TX Busy Wait Time TX Busy Wait Time is the maximum amount of time be- fore g...
Page 12 - Search Mode Tone; OPERATING FEATURES / REALIGNMENT; REALIGNMENT; How to Enter Each Mode
11 TK-480/481 7-16. Intercept Tone This tone indicates that the transceiver is out of range. It indicates that the PTT button is pressed, and transmissionhas started, but the repeater cannot be connected and talk-ing is not possible. It is output until the PTT button is re-leased. (The mid tone and ...
Page 13 - Firmware Programming Mode
12 TK-480/481 REALIGNMENT 5. PC Mode 5-1. Preface The TK-480/481 transceiver is programmed by using a personal computer, programming interface (KPG-36) andprogramming software (KPG-49D). The programming software can be used with an IBM PC or compatible. Figure 1 shows the setup of an IBM PC forprogr...
Page 15 - Circuit Configuration by Frequency; Frequency configuration; CIRCUIT DESCRIPTION
14 TK-480/481 1. Overview T h i s t r a n s c e i v e r i s a n 8 0 0 / 9 0 0 M H z b a n d E F J L T R ™ trunked system compatible FM portable transceiver that canbe programmed to operate on both LTR and conventionalsystems. 2. Circuit Configuration by Frequency The receiver is a double-conversion ...
Page 16 - Audio amplifier circuit; Transmitter System
15 TK-480/481 CIRCUIT DESCRIPTION 3-3. Audio amplifier circuit The demodulated signal from IC9 is amplified by IC8 (2/ 2), high-pass filtered, low-pass filtered, high-pass filtered,band-eliminate filtered,and de-emphasized by IC12. The signal then goes through an AF amplifier IC3 (2/2), an electroni...
Page 17 - Microphone amplifier
16 TK-480/481 CIRCUIT DESCRIPTION Fig. 6 Microphone amplifier Fig. 7 Drive and final amplifier and APC circuit HPF ALC COMP LPF HPF 15 16 18 SW 19 DTMF 9 8 IC12 12 LIMIT MIC SW MIC EXT. MIC Q300 D11 6 I5 O5 D/A IC4 SUM AMP IC3 (2/2) I2 O2 D/A IC4 AF MUTE 5R Q21 I1 O1 D/A IC4 BUFF AMP IC1 IC14 VCO X2...
Page 18 - PLL block diagram; Frequency Synthesizer Unit
17 TK-480/481 CIRCUIT DESCRIPTION Fig. 8 PLL block diagram 6. Control Circuit The control circuit consists of microprocessor (IC15) and its peripheral circuits. It controls the TX-RX unit and trans-fers data to and from the display unit. IC15 mainly performsthe following; 1) Switching between transm...
Page 19 - Key input; Signalling Circuit; • MSK
18 TK-480/481 CIRCUIT DESCRIPTION 6-2. Low battery warning The battery voltage is monitored by the microprocessor (IC15). When the battery voltage falls below the voltage setb y t h e L o w B a t t e r y W a r n i n g a d j u s t m e n t , t h e r e d L E Dflashes to notify the operator that it is t...
Page 20 - Power Supply Circuit; Power supply circuit; Optional Board Terminal; Table 1
19 TK-480/481 CIRCUIT DESCRIPTION 7-2. Decode• Low-speed data (QT,DQT,LTR) The demodulated signal from the IF IC (IC9) is amplified by IC8 (1/2) and passes through a low-pass filter (IC10) toremove audio components. The signal is input to pin 23 ofthe CPU. The CPU digitizes this signal, performs pro...
Page 21 - SEMICONDUCTOR DATA; Pin function
20 TK-480/481 SEMICONDUCTOR DATA ■ Pin function Pin No. Port name I/O Function 1 LSDOUT O Low speed data output. 2 HSDOUT O High speed data output. 3 HSDIN I Not used. 4 DTMSTD I DTMF decode IC data detect input. 5 SELF I Not used. 6 BYTE I +5V. 7 CNVSS I GND. 8 SFTOE O Shift register output enable....
Page 22 - nit
21 TK-480/481 Shift Register 1 : BU4094BCFV (TX-RX U nit IC18) Pin No. Port Port name Function 1 STRB ES Strobe 2 DATA DAT Data 3 CLK CK Clock 4 Q1 LEDR Red LED. H : On, L : Off 5 Q2 LEDG Green LED. H : On, L : Off 6 Q3 KEYBLT Key backlight. H : On, L : Off 7 Q4 MMUTE MIC mute. H : Unmute, L : Mute ...
Page 23 - Block diagram
22 TK-480/481 SEMICONDUCTOR DATA PLL System : SA7025DK (TX-RX Unit IC11) ■ Block diagram ■ Pin description Pin No. Symbol Description 1 CLOCK Serial clock input. 2 DATA Serial data input. 3 STROBE Serial strobe input. 4 V SS Digital ground. 5 RF IN Prescaler positive input. 6 RF IN Prescaler negativ...
Page 24 - DESCRIPTION OF COMPONENTS
23 TK-480/481 DESCRIPTION OF COMPONENTS DISPLAY UNIT (X54-3210-XX) Ref. No. Use/ Function Operation/Condition IC300 IC Audio power amplifier IC301 IC Counter / Key scan Q300 FET DC switch / INT MIC on/off Q301 FET DC switch Q302 Transistor DC switch / LED (Red) driver Q303 Transistor DC switch / LED...
Page 25 - PARTS LIST
TK-480/481 PARTS LIST 24 A : TK-480 (K,K2)B : TK-481 (K,K2) ✽ New Parts. indicates safety critical components. Parts without Parts No. are not supplied. Les articles non mentionnes dans le Parts No. ne sont pas fournis. Teile ohne Parts No. werden nicht geliefert. L : Scandinavia K : USA P : Canada ...
Page 31 - EXPLODED VIEW; Parts with the exploded numbers larger than 700 are not supplied.
30 TK-480/481 EXPLODED VIEW A B 1 2 3 A : N14-0569-04 B M2.6 x 5 : N30-2605-46 C M2.6 x 10 : N30-2610-46 D M2.6 x 6 : N67-2606-46 E M2 x 5 : N83-2005-46 F M2 x 2.5 : N79-2025-46 37 36 23 38 39 6 1 62 57 5 16 68 55 54 15 33 56 63 63 51 51 52 64 64 66 10 61 12 65 49 44 2 26 34 24 17 19 40 31 25 MIC300...
Page 32 - PACKING
31 TK-480/481 PACKING C D 1 2 3 50 Battery assy (W09-0900-35) Insulation sheet 28 Packing fixture (H12-3014-02) 47 Whip antenna (T90-0636-25) : TK-480 (T90-0640-25) : TK-481 29 Item carton case (H52-1096-12) : TK-480 (H52-1097-12) : TK-481 7 Warranty card (B46-0470-00) 9 Instruction manual (B62-1483...
Page 33 - ADJUSTMENT; Test Equipment Required for Alignment
32 TK-480/481 ADJUSTMENT Test Equipment Required for Alignment Test Equipment Major Specifications 1. Standard Signal Generator Frequency Range 800 to 950MHz (SSG) Modulation Frequency modulation and external modulation Output 0.1 µ V to greater than 1mV 2. Power Meter Input Impedance 50 Ω Operation...
Page 34 - How to Remove the Flat Cable; • Panel tuning
33 TK-480/481 ADJUSTMENT Repair Jig (Chassis) Use jig (part No. : W05-0825-00) for repairing the TK-480/ 481. The jig facilitates the voltage check and protects the module when the voltage on the flow side of the TX-RX unitis checked during repairs. How to Remove the Flat Cable 1. Gently draw out bo...
Page 35 - Test Mode
34 TK-480/481 ADJUSTMENT Test Mode ■ Test mode operating features This transceiver has a test mode. To enter test mode, press [A] key and turn power on. Hold [A] key until testchannel No. and test signalling No. appears on LCD. Test mode can be inhibited by programming. To exit test mode,switch the ...
Page 36 - Tuning mode; F R EQ; • Transceiver tuning; Adjustment Points
35 TK-480/481 ■ Tuning mode ADJUSTMENT F R EQ 1 Adjustment (1~256) Adjustment item Panel test mode System/Group No. FREQ : Frequency adj. HPOW : High power THPW : High power (T/A) LPW : Low power TLPW : Low power (T/A) BAL : DQT balance MAX : Max deviation L MAX TMAX : Max deviation (T/A) FQT : Fine...
Page 37 - Transmitter Section
ADJUSTMENT Measurement Test- equipment Unit Terminal Adjustment Unit Parts Method Specifications/Remarks Condition Item 36 TK-480/481 1. Frequency 1) SYS – GRP : 4 – ✽ f. counter Panel ANT Panel Encoder TK-480 ± 100Hz adjustment Select FREQ ✽ ✽ ✽ knob : 815.500MHz in tuning mode. TK-481 PTT : ON : 8...
Page 40 - Receiver Section
39 ADJUSTMENT Measurement Test- equipment Unit Terminal Adjustment Unit Parts Method Specifications/Remarks Condition Item TK-480/481 1. Sensitivity 1) SYS – GRP : 1 – 1 SSG Panel ANT Check 12dB SINAD or more. check SSG output : –116dBm MOD : 1kHz AF VTVM DEV : ± 3kHz (TK-480) Oscilloscope : ± 1.5kH...
Page 41 - TERMINAL FUNCTION
40 TK-480/481 CN No. Pin No. Name I/O Function TX-RX UNIT (X57-5630-XX) : TX-RX section CN1 1 B O Power input after passing through the fuse. 2 B O Power input after passing through the fuse. 3 SB I Power output after power switch. 4 SB I Power output after power switch. 5 5M O 5V. 6 VOL I Volume le...
Page 45 - PC BOARD VIEW
A B C D E F G H I J K L M N O P Q R S 1 2 3 4 5 6 7 8 9 10 11 12 13 14 GND D2 OPT LOK RXEMAI RXD AUXRXD SB SQ D1 5C AAC RXWMAO TXD AUXTXD AUDIOBEEP MONI LAMP DEO DI9 RXAO RXAI PTTOUT TXAO PTTIN TXAI/MUTE DI/ANI RSSI B VC ANT R419R420 R4 R5 R7 R98 R86 R57 R11 R32 C58 C75 CF1 C79 R13 R422 R148 R3 C197...
Page 48 - SCHEMATIC DIAGRAM
56 T R P N L J H F D B S Q O M K I G E C A 1 3 5 7 2 4 6 SCHEMATIC DIAGRAM TK-480/481 Note : Components marked with a dot (·) are parts of pattern 1.
Page 49 - BLOCK DIAGRAM
Page 53 - SPECIFICATIONS; General; Receiver; Transmitter
62 TK-480/481 SPECIFICATIONS General Frequency Range RX ......................................................... TK-480 : 851 to 870MHz TK-481 : 935 to 941MHz TX ......................................................... TK-480 : 806 to 825MHz (851 to 870MHz : Talk-Around) TK-481 : 896 to 902MHz (93...
Page 55 - KENWOOD CORPORATION
TK-480/481 KENWOOD CORPORATION 14-6, Dogenzaka 1-chome, Shibuya-ku, Tokyo 150-8501, Japan KENWOOD SERVICE CORPORATION P.O. BOX 22745, 2201 East Dominguez Street, Long Beach, CA 90801-5745, U.S.A. KENWOOD ELECTRONICS CANADA INC. 6070 Kestrel Road, Mississauga, Ontario, Canada L5T 1S8 KENWOOD ELECTRON...