Page 2 - Publications
This catalog covers: GRID NO. This grid covers: ’08 KX450 D8F A-2 Publications A&P Manual Service Manual Year & Model Owner’s Manual General Supplement Basic Supplement Microfiche 2008 KX450D8F 99976-1393(EN/FR/DE) 99939-1315-03 99924-1355-03 99912-1505-01 99976-1394(IT/ES/NL) 99986-1420(Aus...
Page 3 - Parts List Infomation; PARTS LIST INFORMATION
This catalog covers: GRID NO. This grid covers: ’08 KX450 D8F A-3 Parts List Infomation PARTS LIST INFORMATION This parts catalog lists parts and sub-assemblies provided as spare parts.When it becomes necessary to replace parts always use KAWASAKI GENUINE PARTS. Strict inspection assuresquality and ...
Page 5 - AS
This catalog covers: GRID NO. This grid covers: ’08 KX450D8F A-5 Color Combination Parts List ’08 KX450D8F O : Applicable : Not applicable Color: Lime Green (777 ) (1) Spec.Code Part No. Description AS EU 11011-0055-6Z CASE-AIR FILTER,F.BLACK O O 14037-0036-RZ SCREEN,LH,WHITE O O 14037-0037-RZ SCREE...
Page 7 - Pictorial Index; Cylinder Head
This catalog covers: GRID NO. This grid covers: ’08 KX450D8F Engine B-1 Pictorial Index B-3 Cylinder Head B-4 Cylinder Head Cover B-5 Cylinder/Piston(s) B-6 Air Cleaner B-7 Muffler(s)(AS) B-8 Muffler(s)(EU)
Page 8 - Crankshaft
This catalog covers: GRID NO. This grid covers: ’08 KX450D8F Engine B-2 Pictorial Index B-9 Valve(s) B-10 Camshaft(s)/Tensioner B-11 Crankshaft B-12 Kickstarter Mechanism B-13 Clutch B-14 Transmission
Page 9 - Gear Change Mechanism
This catalog covers: GRID NO. This grid covers: ’08 KX450D8F Engine C-1 Pictorial Index C-3 Gear Change Drum/Shift Fork(s) C-4 Gear Change Mechanism C-5 Crankcase C-6 Engine Cover(s) C-7 Carburetor(1/3) C-8 Carburetor(2/3)
Page 10 - Oil Pump
This catalog covers: GRID NO. This grid covers: ’08 KX450D8F Engine C-2 Pictorial Index C-9 Carburetor(3/3) C-10 Oil Pump C-11 Oil Filter C-12 Generator C-13 Ignition System C-14 Water Pump
Page 11 - Radiator
This catalog covers: GRID NO. This grid covers: ’08 KX450D8F Engine D-1 Pictorial Index D-3 Radiator D-4 Engine Shrouds D-5 Water Pipe
Page 14 - Tires
This catalog covers: GRID NO. This grid covers: ’08 KX450D8F Chassis E-2 Pictorial Index E-9 Stand(s) E-10 Tires E-11 Front Hub E-12 Rear Hub E-13 Brake Pedal E-14 Shock Absorber(s)
Page 15 - Front Master Cylinder
This catalog covers: GRID NO. This grid covers: ’08 KX450D8F Chassis F-1 Pictorial Index F-3 Front Master Cylinder F-4 Front Brake F-5 Rear Master Cylinder F-6 Rear Brake F-7 Handlebar(1/2) F-8 Handlebar(2/2)
Page 16 - Fuel Tank
This catalog covers: GRID NO. This grid covers: ’08 KX450D8F Chassis F-2 Pictorial Index F-9 Front Fork(1/2) F-10 Front Fork(2/2) F-11 Fuel Tank F-12 Seat F-13 Cables F-14 Side Covers
Page 17 - Chassis Electrical Equipment
This catalog covers: GRID NO. This grid covers: ’08 KX450D8F Chassis G-1 Pictorial Index G-3 Chassis Electrical Equipment G-4 Owner’s Tools G-5 Labels G-6 Decals G-7 Accessory G-8 Manual(EU)
Page 19 - Description
This catalog covers: GRID NO. This grid covers: ’08 KX450D8F Engine B-3 Cylinder Head Quantity-KX450 ’08 Ref. No. Part No. Description Spec Code D8F 11004 11004-0045 GASKET-HEAD 1 11008 11008-0143 HEAD-COMP-CYLINDER 1 11060 11060-1300 GASKET,THERMOSTAT 1 13234 13234-0009 SHAFT-COMP,DECOMP 1 (OPTION)...
Page 20 - Cylinder Head Cover
This catalog covers: GRID NO. This grid covers: ’08 KX450D8F Engine B-4 Cylinder Head Cover Quantity-KX450 ’08 Ref. No. Part No. Description Spec Code D8F 11061 11061-0079 GASKET,PLUG HOLE 1 11061A 11061-0185 GASKET,CYLINDER HEAD COVER 1 14091 14091-0796 COVER,CYLINDER HEAD 1 92002 92002-1327 BOLT,F...
Page 22 - Air Cleaner
This catalog covers: GRID NO. This grid covers: ’08 KX450D8F Engine B-6 Air Cleaner Quantity-KX450 ’08 Ref. No. Part No. Description Spec Code D8F 11011 11011-0055-6Z CASE-AIR FILTER,F.BLACK 1 11013 11013-0011 ELEMENT-AIR FILTER 1 13271 13271-0730 PLATE,DUCT FITTING 1 13280 13280-0108 HOLDER,ELEMENT...
Page 28 - Kickstarter Mechanism
This catalog covers: GRID NO. This grid covers: ’08 KX450D8F Engine B-12 Kickstarter Mechanism Quantity-KX450 ’08 Ref. No. Part No. Description Spec Code D8F 13061 13061-0146 BOSS 1 13064 13064-0051 LEVER-ASSY-KICK 1 13066 13066-0008 SHAFT-KICK 1 13070 13070-1378 GUIDE,KICK SPRING 1 13078 13078-0008...
Page 29 - Clutch
This catalog covers: GRID NO. This grid covers: ’08 KX450D8F Engine B-13 Clutch Quantity-KX450 ’08 Ref. No. Part No. Description Spec Code D8F 13087 13087-0015 HUB-CLUTCH 1 13088 13088-0010 PLATE-FRICTION 2 13088A 13088-0012 PLATE-FRICTION 6 13089 13089-1005 PLATE-CLUTCH,T=2.0 AR 13089A 13089-1010 P...
Page 30 - Transmission
This catalog covers: GRID NO. This grid covers: ’08 KX450D8F Engine B-14 Transmission Quantity-KX450 ’08 Ref. No. Part No. Description Spec Code D8F 13127 13127-0046 SHAFT-TRANSMISSION INPUT,16T 1 13128 13128-0033 SHAFT-TRANSMISSION OUTPUT 1 13144 13144-0017 SPROCKET-OUTPUT,13T 1 13262 13262-0390 GE...
Page 33 - Crankcase
This catalog covers: GRID NO. This grid covers: ’08 KX450D8F Engine C-5 Crankcase Quantity-KX450 ’08 Ref. No. Part No. Description Spec Code D8F 13271 13271-0334 PLATE 4 13271A 13271-0345 PLATE 10 14001 14001-0110 SET-CRANKCASE 1 92022 92022-304 WASHER,6.2X11X1 1 92043 92043-1506 PIN,10X14 2 92045 9...
Page 39 - Oil Filter
This catalog covers: GRID NO. This grid covers: ’08 KX450D8F Engine C-11 Oil Filter Quantity-KX450 ’08 Ref. No. Part No. Description Spec Code D8F 11065 11065-0107 CAP,OIL FILTER 1 49065 49065-0019 FILTER-OIL,STRAINER 1 49065A 49065-0022 FILTER-OIL 1 52010 52010-1053 ELEMENT-OIL FILTER 1 92055 92055...
Page 40 - Generator
This catalog covers: GRID NO. This grid covers: ’08 KX450D8F Engine C-12 Generator Quantity-KX450 ’08 Ref. No. Part No. Description Spec Code D8F 21003 21003-0075 STATOR 1 21007 21007-0077 ROTOR,I=5.6 1 (OPTION) 21007A 21007-0080 ROTOR 1 21007B 21007-0096 ROTOR,I=3.8 1 (OPTION) 21007C 21007-0112 ROT...
Page 41 - Ignition System
This catalog covers: GRID NO. This grid covers: ’08 KX450D8F Engine C-13 Ignition System Quantity-KX450 ’08 Ref. No. Part No. Description Spec Code D8F 21119 21119-0090 IGNITER 1 21121 21121-0016 COIL-IGNITION 1 21160 21160-0011 CAP-ASSY-PLUG 1 92070 92070-0020 PLUG-SPARK,CPR8EB-9(NGK) 1 92070A 9207...
Page 42 - Water Pump
This catalog covers: GRID NO. This grid covers: ’08 KX450D8F Engine C-14 Water Pump Quantity-KX450 ’08 Ref. No. Part No. Description Spec Code D8F 11061 11061-0225 GASKET,WATER PUMP COVER 1 13107 13107-0135 SHAFT,WATER PUMP 1 16142 16142-0029 COVER-PUMP,WATER 1 59256 59256-0003 IMPELLER 1 92022 9202...
Page 44 - Engine Shrouds
This catalog covers: GRID NO. This grid covers: ’08 KX450D8F Engine D-4 Engine Shrouds Quantity-KX450 ’08 Ref. No. Part No. Description Spec Code D8F 49089 49089-0038-290 SHROUD-ENGINE,LH,L.GREEN 1 49089A 49089-0039-290 SHROUD-ENGINE,RH,L.GREEN 1 92153 92153-0503 BOLT,6X12 6 92153A 92153-0864 BOLT,6...
Page 45 - Water Pipe
This catalog covers: GRID NO. This grid covers: ’08 KX450D8F Engine D-5 Water Pipe Quantity-KX450 ’08 Ref. No. Part No. Description Spec Code D8F 39062 39062-0083 HOSE-COOLING 1 39062A 39062-0084 HOSE-COOLING,FIT.-RAD. LH UPP 1 39062B 39062-0085 HOSE-COOLING,FIT.-RAD. RH UPP 1 39062C 39062-0087 HOSE...
Page 46 - Frame
This catalog covers: GRID NO. This grid covers: ’08 KX450D8F Chassis E-3 Frame Quantity-KX450 ’08 Ref. No. Part No. Description Spec Code D8F 32160 32160-0244 FRAME-COMP,FR 1 32160A 32160-0298 FRAME-COMP,RR 1 92015 92015-1791 NUT,POP,6MM,L=15 4 92015A 92015-1861 NUT,STEERING STEM,28MM 1 92022 92022-...
Page 47 - Frame Fittings
This catalog covers: GRID NO. This grid covers: ’08 KX450D8F Chassis E-4 Frame Fittings Quantity-KX450 ’08 Ref. No. Part No. Description Spec Code D8F 11054 11054-0300 BRACKET,IGNITER 1 32190 32190-0330 BRACKET-ENGINE,FR 1 32190A 32190-0331 BRACKET-ENGINE,FR 1 32190B 32190-0351 BRACKET-ENGINE,UPP,LH...
Page 48 - Swingarm
This catalog covers: GRID NO. This grid covers: ’08 KX450D8F Chassis E-5 Swingarm Quantity-KX450 ’08 Ref. No. Part No. Description Spec Code D8F 12053 12053-0053 GUIDE-CHAIN,DRIVE,FR 1 12053A 12053-0061 GUIDE-CHAIN 1 13271 13271-0593 PLATE,CHAIN GUIDE 1 13271A 13271-1833 PLATE,AXLE 2 33001 33001-010...
Page 49 - Suspension
This catalog covers: GRID NO. This grid covers: ’08 KX450D8F Chassis E-6 Suspension Quantity-KX450 ’08 Ref. No. Part No. Description Spec Code D8F 39007 39007-0073 ARM-SUSP,UNI TRAK 1 39111 39111-0033 ROD-TIE,SUSPENSION 1 42036 42036-0020 SLEEVE,ROD,L=78.4 1 42036A 42036-0021 SLEEVE,SUSPENSION ARM,L...
Page 50 - Footrests
This catalog covers: GRID NO. This grid covers: ’08 KX450D8F Chassis E-7 Footrests Quantity-KX450 ’08 Ref. No. Part No. Description Spec Code D8F 32054 32054-0020 BRACKET-STEP,LH 1 32054A 32054-0021 BRACKET-STEP,RH 1 34028 34028-0014 STEP,LH 1 34028A 34028-0015 STEP,RH 1 92022 92022-1829 WASHER,10.2...
Page 51 - Fenders
This catalog covers: GRID NO. This grid covers: ’08 KX450D8F Chassis E-8 Fenders Quantity-KX450 ’08 Ref. No. Part No. Description Spec Code D8F 35004 35004-0078-290 FENDER-FRONT,L.GREEN 1 35019 35019-0050 FLAP,AIR FILTER 1 35023 35023-0100-290 FENDER-REAR,L.GREEN 1 92009 92009-1993 SCREW,TAPPING,5X2...
Page 54 - Front Hub
This catalog covers: GRID NO. This grid covers: ’08 KX450D8F Chassis E-11 Front Hub Quantity-KX450 ’08 Ref. No. Part No. Description Spec Code D8F 11012 11012-1581 CAP,AXLE 2 41034 41034-0037-10Y DRUM-ASSY,FRONT BRAKE,M.M.GOLD 1 41068 41068-0004 AXLE,FR 1 92045 92045-1284 BEARING-BALL,69042RS 2 9204...
Page 55 - Rear Hub
This catalog covers: GRID NO. This grid covers: ’08 KX450D8F Chassis E-12 Rear Hub Quantity-KX450 ’08 Ref. No. Part No. Description Spec Code D8F 11065 11065-1253 CAP,AXLE 2 41034 41034-0035-10Y DRUM-ASSY,REAR BRAKE,M.M.GOLD 1 41068 41068-1466 AXLE,RR 1 42041 42041-0001 SPROCKET-HUB,52T,AL 1 (OPTION...
Page 56 - Brake Pedal
This catalog covers: GRID NO. This grid covers: ’08 KX450D8F Chassis E-13 Brake Pedal Quantity-KX450 ’08 Ref. No. Part No. Description Spec Code D8F 13236 13236-0086 LEVER-COMP,BRAKE PEDAL 1 92144 92144-1752 SPRING,BRAKE PEDAL RETURN 1 92153 92153-0974 BOLT,BRAKE PEDAL,10MM 1 92190 92190-1488 TUBE,1...
Page 59 - Front Brake
This catalog covers: GRID NO. This grid covers: ’08 KX450D8F Chassis F-4 Front Brake Quantity-KX450 ’08 Ref. No. Part No. Description Spec Code D8F 14079 14079-1097 HOLDER-ASSY,FRONT CALIPER 1 32085 32085-1361 STOPPER,PAD 1 41080 41080-0082 DISC,FR 1 (OPTION) 41080A 41080-0090 DISC,FR 1 43048 43048-...
Page 60 - Rear Master Cylinder
This catalog covers: GRID NO. This grid covers: ’08 KX450D8F Chassis F-5 Rear Master Cylinder Quantity-KX450 ’08 Ref. No. Part No. Description Spec Code D8F 13070 13070-0048 GUIDE,BRAKE HOSE 2 43010 43010-1087 ROD-ASSY-BRAKE 1 43015 43015-0004 CYLINDER-ASSY-MASTER,RR 1 43020 43020-1094 PISTON-COMP-B...
Page 61 - Rear Brake
This catalog covers: GRID NO. This grid covers: ’08 KX450D8F Chassis F-6 Rear Brake Quantity-KX450 ’08 Ref. No. Part No. Description Spec Code D8F 14079 14079-0022 HOLDER-ASSY,REAR CALIPER 1 14091 14091-1523-RZ COVER,REAR DISC,WHITE 1 41080 41080-0076 DISC,RR 1 41080A 41080-0094 DISC,RR 1 (OPTION) 4...
Page 67 - Seat
This catalog covers: GRID NO. This grid covers: ’08 KX450D8F Chassis F-12 Seat Quantity-KX450 ’08 Ref. No. Part No. Description Spec Code D8F 53066 53066-0131-MA SEAT-ASSY,BLACK 1 92153 92153-1308 BOLT,FLANGED,8X16 2 49 MAY 29,2007
Page 68 - Cables
This catalog covers: GRID NO. This grid covers: ’08 KX450D8F Chassis F-13 Cables Quantity-KX450 ’08 Ref. No. Part No. Description Spec Code D8F 54011 54011-0045 CABLE-CLUTCH 1 54012 54012-0158 CABLE-THROTTLE 1 54017 54017-0009 CABLE-STARTER 1 92037 92037-1608 CLAMP 1 92037A 92037-1903 CLAMP,SPEED,L=...
Page 69 - Side Covers
This catalog covers: GRID NO. This grid covers: ’08 KX450D8F Chassis F-14 Side Covers Quantity-KX450 ’08 Ref. No. Part No. Description Spec Code D8F 36001 36001-0084-266 COVER-SIDE,LH,S.WHITE 1 36001A 36001-0088-266 COVER-SIDE,RH,S.WHITE 1 39156 39156-0092 PAD,SIDE COVER,RH 1 92143 92143-1196 COLLAR...
Page 71 - Owner’s Tools
This catalog covers: GRID NO. This grid covers: ’08 KX450D8F Chassis G-4 Owner’s Tools Quantity-KX450 ’08 Ref. No. Part No. Description Spec Code D8F 92104 92104-0004 GASKET-LIQUID,TB1211F 1 92104A 92104-1063 GASKET-LIQUID,TB1216,GRAY 1 92104B 92104-1064 GASKET-LIQUID,BLACK TB1216B 1 92110 92110-000...
Page 72 - Labels
This catalog covers: GRID NO. This grid covers: ’08 KX450D8F Chassis G-5 Labels Quantity-KX450 ’08 Ref. No. Part No. Description Spec Code D8F 56070 56070-3799 LABEL-WARNING,OWNER’S MANUAL L- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - EU 1 56071 56071-0028 LABEL-WARNING,IM...
Page 73 - Decals
This catalog covers: GRID NO. This grid covers: ’08 KX450D8F Chassis G-6 Decals Quantity-KX450 ’08 Ref. No. Part No. Description Spec Code D8F 56052 56052-0886 MARK,SHROUD,KAWASAKI 2 56052A 56052-0887 MARK,RR FENDER,KAWASAKI 1 56068 56068-0199 PATTERN,SHROUD,UPP,LH 1 56068A 56068-0200 PATTERN,SHROUD...
Page 74 - Accessory
This catalog covers: GRID NO. This grid covers: ’08 KX450D8F Chassis G-7 Accessory Quantity-KX450 ’08 Ref. No. Part No. Description Spec Code D8F 58029 58029-0003-266 PLATE-NUMBER,S.WHITE 1 92153 92153-0503 BOLT,6X12 1 56 MAY 29,2007
Page 76 - Numerical Parts Index
This catalog covers: GRID NO. This grid covers: ’08 KX450D8F L-13 Numerical Parts Index Part No. Grid No. Part No. Grid No. Part No. Grid No. Part No. Grid No. Part No. Grid No. Part No. Grid No. 11004-0045 .................B-311005-0088 .................B-511008-0143 .................B-311009-1592 ...
Page 80 - Part Name Index
This catalog covers: GRID NO. This grid covers: ’08 KX450D8F B-16 Part Name Index Accessory .......................................................................................... G-7Air Cleaner ......................................................................................... B-6Brake Ped...
