Jlg Skytrak 6036 - User Manual

Jlg Skytrak 6036

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Table of Contents:

  • Page 2 – WARNING
  • Page 3 – REVISION LOG
  • Page 4 – Operator Qualifications
  • Page 5 – FOR
  • Page 6 – Other Publications Available; The following standards may be referenced in this manual:; Machine Configuration; ULS
  • Page 7 – TABLE OF CONTENTS
  • Page 8 – ii; Section 3 - Controls and Indicators
  • Page 9 – iii; Section 4 - Operation
  • Page 10 – iv; Section 5 - Attachments
  • Page 11 – Section 6 - Emergency Procedures
  • Page 12 – Section 8 - Additional Checks
  • Page 13 – Section 1- General Safety Practices; SECTION 1 - GENERAL SAFETY PRACTICES; HAZARD CLASSIFICATION SYSTEM; during operation of the machine.; DANGER; in death or serious injury.; result in death or serious injury.; CAUTION; in minor or moderate injury.
  • Page 14 – Electrical Hazards; near electrical current.
  • Page 16 – Tip Over Hazard; General; exceed rated lift capacity.; DO NOT
  • Page 17 – MAINTAIN proper tire pressure; at all times. If proper tire pressures are not; DO NOT; JUMP
  • Page 18 – drive with boom raised.
  • Page 19 – Travel Hazard; of the telehandler being operated.; telehandler is stationary.
  • Page 20 – Load Falling Hazard; approved lift points.
  • Page 21 – Lifting Personnel; • When lifting personnel,; USE ONLY; an approved personnel work platform, with proper; drive machine from cab when personnel are in platform.
  • Page 22 – Driving Hazards on Slopes; DO NOT shift into neutral and coast downhill; drive
  • Page 23 – Pinch Points and Crush Hazards; Stay clear of pinch points and rotating parts on the telehandler.
  • Page 24 – • Keep clear of boom holes.
  • Page 25 – Fall Hazard; get off the machine until the shutdown procedure on page 4
  • Page 26 – Chemical Hazards; operate machine in an enclosed area without proper ventilation.
  • Page 27 – Federal Communications Commission (FCC) Information for Users; FCC Statement Regarding Interference; receiver is connected.
  • Page 28 – Notice Regarding Radio Frequency Radiation Exposure
  • Page 29 – PREPARATION, INSPECTION AND MAINTENANCE; Inspection forms are available.
  • Page 30 – Complete all required maintenance before operating unit.
  • Page 31 – Operational Check; and operational check (see page 2
  • Page 32 – This Page Intentionally Left Blank
  • Page 33 – Ensure all; and instructional decals and proper capacity
  • Page 43 – “Attachment Installation”
  • Page 45 – The telehandler is equipped with an open or enclosed ROPS/FOPS cab.; CAB; REPLACED
  • Page 46 – NOTICE; ) must be closed during operation. Failure to do so
  • Page 47 – Section 3- Controls and Indicators; SECTION 3 - CONTROLS AND INDICATORS; When a red light illuminates, immediately bring machine to a stop,
  • Page 49 – Transmission Control Lever
  • Page 50 – Dash Controls and Indicators
  • Page 51 – Steer Select Switch:; Heater and Air Conditioning Controls (if equipped)
  • Page 52 – Instrument Cluster
  • Page 53 – Maintenance Indicator:; Transmission Temperature Indicator:
  • Page 54 – Ignition; • Position
  • Page 55 – Park Brake; “Shut-Down Procedure”
  • Page 56 – Direction of Travel Selection; Transmission control lever (; Bring telehandler to a complete stop before shifting
  • Page 57 – Gear Selection; Gear selection is located on the twist grip handle (; Use a lower gear; . Use a higher gear only when driving unloaded; Do not downshift more than one gear
  • Page 58 – Boom Joystick; ) controls boom and attachment tilt functions.; Boom Functions; right to extend boom move joystick left to retract boom.; Attachment Tilt Functions; Attachment tilt is controlled by roller switch (; Rapid, jerky operation of controls will cause rapid, jerky
  • Page 59 – Auxiliary Hydraulic Joystick; Auxiliary hydraulic joystick (
  • Page 60 – Frame Level Joystick; Frame level joystick (
  • Page 61 – Outrigger switches control outriggers.
  • Page 62 – Accessory control lever (; Turn Signal; Lever will not cancel automatically after a turn.; Parking Lights and Headlights; ) of lever counterclockwise to first position (
  • Page 63 – Three steer modes are available for operator use.; Steer Mode Change; Steer mode will change immediately after selection.
  • Page 64 – Free Pivot Mode; With boom below 40° (; Slow Pivot Mode; Locked Mode; With boom above 40° (
  • Page 65 – Extend Interlock Mode
  • Page 66 – Adjustments; Prior to starting engine adjust seat for position and comfort.
  • Page 67 – Seat Belt; Fasten seat belt as follows:
  • Page 68 – BOOM ANGLE AND EXTENSION INDICATORS; “Use of the Capacity Chart”
  • Page 69 – Reverse Sensing System; centimeters
  • Page 70 – Reversing Camera; EQUIPMENT MALFUNCTION.; Always keep camera lens clean. Camera may not
  • Page 71 – SECTION 4 - OPERATION; Starting the Engine; for starting; Do not use ether for cold weather starting.
  • Page 72 – UNEXPECTED MOVEMENT HAZARD.; Always ensure that transmission is in neutral
  • Page 73 – Extreme Cold Weather Starting (if equipped); Locate the two yellow extension cords stored behind seat in cab.
  • Page 74 – Battery Boosted Starting; from discharged battery.; BATTERY EXPLOSION HAZARD.; Never jump start or charge a frozen battery as it
  • Page 75 – Normal Engine Operation; Be alert for unusual noises or vibration.; When an unusual condition is noticed, park; Avoid prolonged idling.; If engine is not being used, turn it off.; DO NOT over rev engine.; Shut off engine and remove ignition key.
  • Page 76 – This machine is equipped with an exhaust After-Treatment System.; Automatic Exhaust System Cleaning; ) Indicator may illuminate during exhaust; HIGH EXHAUST TEMPERATURE.; Keep flammables and people away from hot exhaust.
  • Page 77 – Stationary Exhaust System Cleaning; ) indicators will turn off and SCR
  • Page 78 – “Adjusting/Moving Forks”; attempt to; NEVER; Exceeding lift capacity of the telehandler could damage the
  • Page 79 – Position machine in best location to lift or place load.; Important things to remember:
  • Page 80 – Placing a Load; Before placing any load be sure that:; Disengaging a Load
  • Page 81 – gravity and load stability.
  • Page 82 – Transporting a Suspended Load; hand) and be in visual contact with the operator at all times.; Leveling Procedure
  • Page 83 – Placing a Suspended Load; Disengaging a Suspended Load
  • Page 84 – Using a spotter, load telehandler with boom as low as possible.; TELEHANDLER SLIDE HAZARD.; Before loading telehandler for transport, make sure
  • Page 85 – Lifting; as not to damage the axles and components.
  • Page 87 – Section 5- Attachments; SECTION 5 - ATTACHMENTS; APPROVED ATTACHMENTS; Non-OEM Fork Mounted Attachments; “Fork Mounted Attachments”
  • Page 88 – UNAPPROVED ATTACHMENTS; Do not use unapproved attachments for the following reasons:
  • Page 90 – FORK MOUNTED ATTACHMENTS; side tilt carriage with pallet or lumber forks only.
  • Page 91 – User of non-OEM attachments is responsible for:
  • Page 92 – Load Centers Beyond 24 Inches; Equivalent Load Calculation; The Equivalent Load for this example is:
  • Page 93 – Fork Mounted Attachments Equivalent Load
  • Page 94 – JLG SUPPLIED ATTACHMENTS; Attachment
  • Page 96 – “Approved Attachments”; smallest; “Approved
  • Page 97 – USE OF THE CAPACITY CHART; To properly use capacity chart (see page 5; Capacity Indicator Locations
  • Page 98 – Sample Capacity Chart; This is a sample capacity chart; All loads shown on rated capacity chart are based on machine; X X X X X
  • Page 99 – • Use when lifting a load with outriggers up.
  • Page 100 – Example; on the capacity chart.; Load Weight
  • Page 102 – ATTACHMENT INSTALLATION
  • Page 104 – Hydraulic Operated Attachment; Lower attachment to ground and perform
  • Page 105 – Ensure attachment is properly installed. See; If removing fork bar is necessary:
  • Page 106 – ATTACHMENT OPERATION; Some attachments may contact front tires or machine; Avoid contact with any structure or object when lifting a load.
  • Page 107 – Carriage with Forks; Fork Capacity”; Installation Procedure:; Equipment Damage Precautions:
  • Page 108 – Side Shift Carriage; Use Side Shift Carriage Capacity Chart.
  • Page 109 – • Refer to; or machine structure.; Do not use side shift to push or pull objects or load. Failure to
  • Page 110 – Side Tilt Carriage; Use Side Tilt Carriage Attachment Capacity Chart.
  • Page 111 – could cause object or load to fall.
  • Page 112 – Swing Carriage; Use Swing Carriage Attachment Capacity Chart.
  • Page 113 – CRUSH HAZARD
  • Page 114 – Dual Fork Positioning Carriage; To determine maximum capacity, refer to
  • Page 115 – comply could cause object or load to fall.
  • Page 116 – Mast Carriage; Use Mast Carriage Attachment Capacity Chart.
  • Page 118 – Use Pipe Grapple Attachment Capacity Chart.
  • Page 120 – Fork Extension; Use Appropriate Carriage Attachment Capacity Chart.
  • Page 121 – • Ensure carriage is properly installed. Refer to
  • Page 122 – Coupler Mounted Hook; Use Coupler Mounted Hook Capacity Chart.
  • Page 124 – Fork Mounted Hook
  • Page 126 – Bucket; Use Appropriate Bucket Attachment Capacity Chart.
  • Page 128 – Grapple Bucket; Use Grapple Bucket Attachment Capacity Chart.
  • Page 129 – capacity charts are for evenly distributed loads only.
  • Page 130 – Bucket - Fork Mounted; Use Appropriate Carriage Attachment Capacity Chart
  • Page 131 – Equipment Damage Precautions; charts are for evenly distributed loads only.
  • Page 132 – Trash Hopper - Fork Mounted; Use Appropriate Trash Hopper Capacity Chart
  • Page 133 – mounted trash hopper operations.
  • Page 134 – Truss Boom; Use Appropriate Truss Boom Attachment Capacity Chart.; Suspend loads in accordance with requirements set forth; Auxiliary hydraulic lever (
  • Page 135 – Installation Procedures; Refer to; Maintain a minimum of three wraps of wire rope on the cable drum
  • Page 136 – Adjustable Truss Boom
  • Page 138 – Material Handling Arm
  • Page 140 – Personnel Work Platform - Fork Mounted
  • Page 141 – Preparation and Setup:
  • Page 142 – Sweeper; Use Sweeper Capacity Chart.
  • Page 143 – Remove large objects in path of sweeper before operating. Failure
  • Page 144 – Boom Mounted Lifting Lug; Use Boom Mounted Lifting Lug Capacity Chart.; No load may be on attachment when lifting load with boom
  • Page 145 – Section 6- Emergency Procedures; SECTION 6 - EMERGENCY PROCEDURES; TOWING A DISABLED PRODUCT; options available. Then select the appropriate method.; steering will be slow and will require much greater force.; Moving Short Distances; kept in the cab at all times.
  • Page 146 – EMERGENCY LOWERING OF BOOM; Contact; Secure the telehandler using the following procedures:
  • Page 147 – EMERGENCY EXIT FROM ENCLOSED CAB; enclosed cab can be used to exit the telehandler.
  • Page 149 – Section 7- Lubrication and Maintenance; SECTION 7 - LUBRICATION AND MAINTENANCE; The Lubrication and Maintenance decals (; Clothing and Safety Gear; wear loose clothing or jewelry that can get caught on controls or
  • Page 150 – GENERAL MAINTENANCE INSTRUCTIONS; procedure on page 4; usage and conditions.; Do not perform service or maintenance on the machine
  • Page 151 – MAINTENANCE SCHEDULES
  • Page 152 – Every 50 Hours
  • Page 156 – LUBRICATION SCHEDULES; EVERY
  • Page 159 – 50 Hour Lubrication Schedule
  • Page 161 – 000 Hour Lubrication Schedule
  • Page 162 – OPERATOR MAINTENANCE INSTRUCTIONS; If fuel is low, proceed to fuel source and perform; Do not allow machine to run out of fuel during operation. See
  • Page 164 – If DEF is low, proceed to DEF source and perform; Do not allow machine to run out of DEF during operation. See
  • Page 165 – Engine Oil; A. Engine Oil Level Check
  • Page 166 – Air Intake System; If Equipped for ULS; Only remove air cleaner cover to service elements. Excessive
  • Page 167 – B. Restriction Fault Code; Primary and safety elements are required to be replaced if
  • Page 168 – If Equipped for LS
  • Page 169 – every two years. Use the interval that occurs first.
  • Page 170 – Hydraulic Oil; A. Hydraulic Oil Level Check
  • Page 171 – Tires; A. Tire Air Pressure Check; C. Tire and Wheel Replacement
  • Page 172 – D. Wheel Installation; Lug nuts must be installed and maintained at the proper torque
  • Page 173 – Transmission Oil; A. Transmission Oil Level Check; operating temperature.
  • Page 174 – Engine Cooling System; A. Engine Coolant Level Check
  • Page 175 – Brake Fluid; A. Brake Fluid Level Check
  • Page 176 – Battery
  • Page 177 – Section 8- Additional Checks; SECTION 8 - ADDITIONAL CHECKS; indicator will illuminate.
  • Page 178 – ) between the “E” and “F”
  • Page 179 – A. Reverse Sensing System Check; Sensing System check.; Do not use a person to test the reverse sensing system.
  • Page 180 – A. Air Shutoff Valve Test; Visually inspect valve to ensure it appears in good condition.
  • Page 181 – Section 9- Specifications; Section 9 - Specifications; Product Specifications
  • Page 182 – Diesel Exhaust
  • Page 184 – Capacities; Engine Crankcase Oil; System Capacity; Transmission
  • Page 185 – Axles; Differential Housing Capacity; Brake System
  • Page 187 – Wheel Lug Nut
  • Page 188 – Performance; Maximum Lift Capacity
  • Page 189 – Reach at Maximum Height
  • Page 190 – Dimensions; Overall Height
  • Page 191 – Front Axle
  • Page 192 – Maximum Ground Bearing Pressure
  • Page 195 – Capacity Chart
  • Page 196 – Lubrication Schedule
  • Page 199 – Date
  • Page 201 – Hand Signals; Special Signals
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Page 1

Operation & Safety

Manual

Original Instructions

Keep this manual with machine at all times.

An Oshkosh Corporation Company

Models

6036, 6042, 8042,

10042, 10054,

12054

PVC 1911, 2005

31211387

May 8, 2020 - Rev B

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About this manual

Brand
Jlg
Model
Skytrak 6036
Document type
User Manual
Language(s)
English
Pages
202
Format
PDF

Summary

Page 2 - WARNING

WARNING Operating, servicing and maintaining this vehicle or equipment can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm. To minimize exposure, avoid bre...

Page 3 - REVISION LOG

a 31211387 g REVISION LOG November 11, 2019 - A - Original Issue of Manual. May 8, 2020 - B - Revised front cover and pages 2-14, 2-15, 3-2, 3-3, 3-24, 5-8, 9-1, 9-3, 9-6,9-7, 9-12 & 9-13.

Page 4 - Operator Qualifications

Read This First b 31211387 Read This First This manual is a very important tool! Keep it with the machine at all times. The purpose of this manual is to provide owners, users, operators, lessors, and lesseeswith the precautions and operating procedures essential for the safe and proper machineoperat...

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